An electrode assembly for abrasive deposition of metal-based grinding wheels
By designing an electrode assembly for abrasive plating of metal-based grinding wheels, the problem that existing electrodes cannot cooperate with the circular abrasive area of the grinding wheel substrate is solved, and a more uniform and efficient plating process is achieved, which improves the wear resistance and service life of the grinding wheel.
Patent Information
- Application Number
- CN202420957206.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-05-06
AI Technical Summary
During the production process of metal-based grinding wheels, existing electrodes cannot cooperate with the circular abrasive area of the grinding wheel substrate, resulting in a small deposition area of the abrasive and metal plating layer, slow plating process, and the density of the abrasive layer formed is poor, affecting the wear resistance and service life of the grinding wheel.
An electrode assembly for abrasive plating of metal-based grinding wheels is designed, including a bearing guide member, an adapter positioning member, a wiring closure member, an extension bonding member and an electroplating member. The installation is carried out through a movable connection structure so that it can adjust the installation position on the bearing guide member to ensure that the discharge plating member is adapted to the abrasive area of the grinding wheel substrate, and form an arc discharge area with a balanced distance.
Through the design of the electrode assembly, the current density of the electroplating process can be improved, the formation of metal plating layer and the fixation of abrasive particles can be accelerated, and the metal ions and abrasive particles in the electrolyte can be evenly distributed on the surface of the grinding wheel substrate, improving the plating efficiency and quality.
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Figure CN222700453U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to metal-based grinding wheel production equipment, in particular to an electrode assembly used for abrasive plating of metal-based grinding wheels. Background Art
[0002] Patent document CN202187072U discloses an electrode for electroplating, which includes an electrode rod body, the electrode rod body has a flat-topped cone, the base of the electrode rod body is connected to a power cord, and the electrode rod body is a chromium-nickel stainless steel rod body. Its structural design is reasonable, which can effectively improve the electroplating effect, and it avoids the phenomenon of entanglement with small products. At the same time, it will not have other adverse effects on the electroplated products. The electroplating has good conductivity and long service life. However, this electrode adopts a flat-topped cone structure. During the production process of metal-based grinding wheels, it cannot cooperate with the circular abrasive area of the grinding wheel matrix, and a point discharge area is formed between the electrode and the grinding wheel matrix. The deposition area of the abrasive and the metal coating is small, resulting in a slow abrasive plating process, and the formed abrasive layer has poor density, which affects the wear resistance and service life of the grinding wheel. Therefore, it is necessary to optimize the structure of this electrode to overcome the above-mentioned defects. Utility Model Content
[0003] The utility model aims to provide an electrode assembly for metal-based grinding wheel abrasive deposition, so as to improve the deposition quality of the grinding wheel abrasive.
[0004] The technical solution adopted by the utility model to solve its technical problems is:
[0005] An electrode assembly for abrasive deposition of a metal-based grinding wheel, comprising:
[0006] The load-bearing conductive connection component is made of a conductor and can be connected to a power source through a wiring terminal. The load-bearing conductive connection component has an assembly space;
[0007] A transfer positioning member, which is installed on the load-bearing guide member through a movable connection structure, and the installation position can be adjusted on the load-bearing guide member. The load-bearing guide member can be installed in the electroplating equipment through the transfer positioning member, and the load-bearing guide member is positioned by the transfer positioning member;
[0008] A wiring tightening member, which is installed on the load-bearing conductive member through a movable connection structure, and can adjust the installation position on the load-bearing conductive member, and cooperates with the transfer positioning member, and the wiring tightening member and the transfer positioning member jointly press and lock the wiring terminal on the load-bearing conductive member;
[0009] An extended joint member, which is installed on the load-bearing guide member through a movable connection structure, can adjust the installation position on the load-bearing guide member, and has an assembly space inside;
[0010] A discharge plating component is installed on the extension joint component through a movable connection structure, and can be electrically connected with the load-bearing conductive component through the extension joint component. Its shape is adapted to the abrasive area of the grinding wheel base. The discharge plating component can be immersed in an electrolyte containing abrasive particles, forming an electric current between the discharge plating component and the grinding wheel base, and plating metal and abrasive particles in the abrasive area of the grinding wheel base.
[0011] Specifically, the load-bearing and guiding component comprises:
[0012] The load-bearing core rod is made of copper alloy, is cylindrical, and is arranged vertically.
[0013] The transfer positioning component includes:
[0014] The adapter ring sleeve is made of insulating material and is sleeved on the upper part of the load-bearing core rod;
[0015] The adapter suspension plate is arranged in the transverse direction, and its inner end is sleeved on the adapter ring sleeve, and its outer end extends radially to the outside of the adapter ring sleeve. The adapter ring sleeve insulates the adapter suspension plate and the load-bearing core rod. The adapter suspension rod can be installed in the electroplating equipment through a connecting piece to position the load-bearing core rod.
[0016] A long positioning hole is provided in the transfer suspension plate, which passes through both sides of the transfer suspension plate and extends along the length direction of the transfer suspension plate. The transfer suspension plate can be installed in the electroplating equipment by connecting bolts that are adapted to the shape of the long positioning hole. The installation position of the transfer suspension plate can be adjusted through the long positioning hole.
[0017] The transfer positioning component also includes:
[0018] A positioning flange is formed on the outer wall of the load-bearing core rod, extends along the circumference of the load-bearing core rod, and protrudes radially toward the outside of the load-bearing core rod. The diameter of the positioning flange is larger than the diameter of the adapter ring sleeve, and the bottom of the adapter ring sleeve abuts against the top of the positioning flange;
[0019] The positioning cylinder shell is sleeved on the upper part of the bearing core rod and is located above the adapter ring sleeve. The diameter of the positioning cylinder shell is larger than the diameter of the adapter ring sleeve. The top of the adapter ring sleeve is in contact with the bottom of the positioning cylinder shell.
[0020] The locking bolt is screwed to the side wall of the positioning cylinder shell through a thread, and its inner end is engaged with the outer wall of the load-bearing core rod to lock the positioning cylinder shell on the load-bearing core rod. The positioning flange and the positioning cylinder shell jointly position the adapter ring sleeve and the adapter suspension plate.
[0021] The wiring fastening components include:
[0022] A tight-fitting cylindrical shell, which is sleeved on the upper part of the bearing core rod and is located above the positioning cylindrical shell, and has a diameter greater than the diameter of the wiring terminal, and forms a wiring terminal accommodating space between the bottom of the tight-fitting cylindrical shell and the top of the positioning cylindrical shell;
[0023] The tightening bolt body is screwed to the side wall of the tightening cylinder shell through a thread, and its inner end is in contact with the outer wall of the load-bearing core rod to lock the tightening cylinder shell on the load-bearing core rod. The tightening cylinder shell and the positioning cylinder shell jointly position the wiring terminal.
[0024] The extending engagement member comprises:
[0025] An extended end column, which is connected to the bottom of the load-bearing core rod through a threaded structure and extends downwardly from the load-bearing core rod;
[0026] The extended end piece is formed at the bottom of the extended end column and extends downwardly to form a joint space between the extended end piece and the extended end column.
[0027] The discharge plating component includes:
[0028] The discharge column is arc-shaped, arranged in the transverse direction, and its two ends are bent downward, and its curvature is consistent with the curvature of the abrasive area of the grinding wheel base;
[0029] An assembly end column, which is connected to the top of the discharge column through a threaded structure and protrudes above the discharge column;
[0030] An assembly end piece, which is formed at the top of the assembly end column and extends upward from the assembly end column, extends into the joint space between the extension end piece and the extension end column, and fits with the extension end piece;
[0031] The assembly bolt is screwed into the assembly end piece and the extension end piece through a thread, so that the assembly end piece can adjust the angle on the extension end piece, and is locked and positioned by the assembly bolt, so that the discharge column can be adaptively adjusted according to the installation position of the grinding wheel base.
[0032] The advantages of the utility model are:
[0033] The transfer positioning component, wiring tightening component and discharge plating component of the electrode assembly are all installed through a movable connection structure, so that the installation position can be adjusted on the load-bearing conductive component. The coordinated use of the transfer positioning component and the wiring tightening component can accurately position and press-lock the wiring terminals on the load-bearing conductive component, ensure stable power connection, reduce current loss and interference, and form an arc discharge area with a balanced distance between the discharge column and the abrasive area of the grinding wheel substrate, which can increase the current density of the electroplating process, thereby accelerating the formation of the metal coating and the fixation of the abrasive particles, so that the metal ions and abrasive particles in the electrolyte can be evenly distributed on the surface of the grinding wheel substrate, while improving the plating efficiency and the plating quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] Figure 1 It is a structural schematic diagram of an electrode assembly for abrasive deposition of a metal-based grinding wheel proposed by the utility model;
[0035] Figure 2 yes Figure 1 A magnified close-up of point A in the middle;
[0036] Figure 3 yes Figure 1 A close-up of point B in the middle. DETAILED DESCRIPTION
[0037] In order to make the purpose, technical scheme and advantages of the embodiment of the utility model clearer, the technical scheme in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. The components of the embodiment of the utility model generally described and shown in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiment of the utility model provided in the drawings is not intended to limit the scope of the utility model claimed for protection, but merely represents the selected embodiment of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the utility model.
[0038] like Figure 1 to Figure 3As shown, the electrode assembly for metal-based grinding wheel abrasive plating proposed by the utility model includes a bearing conductive component, a transfer positioning component, a wiring tightening component, an extension joint component and a discharge plating component. The bearing conductive component is made of a conductor and can be connected to a power source through a wiring terminal. The bearing conductive component has an assembly space. The transfer positioning component is installed on the bearing conductive component through a movable connection structure, and the installation position can be adjusted on the bearing conductive component. The bearing conductive component can be installed in the electroplating equipment through the transfer positioning component, and the bearing conductive component is positioned by the transfer positioning component. The wiring tightening component is installed on the bearing conductive component through a movable connection structure, and the installation position can be adjusted on the bearing conductive component. The node installation position cooperates with the transfer positioning component, and the wiring tightening component and the transfer positioning component jointly press and lock the wiring terminals on the load-bearing conductive component. The extended joint component is installed on the load-bearing conductive component through a movable connection structure, and the installation position can be adjusted on the load-bearing conductive component. It has an assembly space inside. The discharge plating component is installed on the extended joint component through a movable connection structure, and can be electrically connected with the load-bearing conductive component through the extended joint component. Its shape is adapted to the abrasive area of the grinding wheel base. The discharge plating component can be immersed in an electrolyte containing abrasive particles, and a current is formed between the discharge plating component and the grinding wheel base, and metal and abrasive particles are plated in the abrasive area of the grinding wheel base.
[0039] In this embodiment, the load-bearing and guiding member includes a load-bearing core rod 100 . The load-bearing core rod is made of copper alloy, is cylindrical, and is arranged vertically.
[0040] The adapter positioning component includes an adapter ring sleeve 210 and an adapter suspension plate 220. The adapter ring sleeve is made of insulating material and is sleeved on the upper part of the load-bearing core rod. The adapter suspension plate is arranged horizontally, and its inner end is sleeved on the adapter ring sleeve, and its outer end extends radially to the outside of the adapter ring sleeve. The adapter ring sleeve insulates the adapter suspension plate and the load-bearing core rod. The adapter suspension rod can be installed in the electroplating equipment through a connecting piece to position the load-bearing core rod. In this embodiment, the adapter ring sleeve is made of plastic and the adapter suspension plate is made of stainless steel plate.
[0041] A long positioning hole 221 is provided in the adapter suspension plate, which passes through both sides of the adapter suspension plate and extends along the length direction of the adapter suspension plate. The adapter suspension plate can be installed in the electroplating equipment by connecting bolts that are adapted to the shape of the long positioning hole. The installation position of the adapter suspension plate can be adjusted through the long positioning hole.
[0042] The adapter positioning component also includes a positioning flange 230, a positioning tube shell 240 and a locking bolt 250. The positioning flange is formed on the outer wall of the load-bearing core rod, extends along the circumference of the load-bearing core rod, and protrudes radially toward the outside of the load-bearing core rod. Its diameter is larger than the diameter of the adapter ring sleeve. The bottom of the adapter ring sleeve abuts against the top of the positioning flange. The positioning tube shell is sleeved on the upper part of the load-bearing core rod and is located above the adapter ring sleeve. Its diameter is larger than the diameter of the adapter ring sleeve. The top of the adapter ring sleeve abuts against the bottom of the positioning tube shell. The locking bolt is screwed to the side wall of the positioning tube shell through a thread, and its inner end abuts against the outer wall of the load-bearing core rod to lock the positioning tube shell on the load-bearing core rod. The adapter ring sleeve and the adapter suspension plate are positioned together by the positioning flange and the positioning tube shell.
[0043] The wiring tightening component includes a tightening cylinder shell 310 and a tightening plug body 320. The tightening cylinder shell is sleeved on the upper part of the load-bearing core rod and is located above the positioning cylinder shell. Its diameter is larger than the diameter of the wiring terminal. A wiring terminal accommodating space is formed between the bottom of the tightening cylinder shell and the top of the positioning cylinder shell. The tightening plug body is screwed to the side wall of the tightening cylinder shell through threads, and its inner end abuts against the outer wall of the load-bearing core rod to lock the tightening cylinder shell on the load-bearing core rod. The tightening cylinder shell and the positioning cylinder shell jointly position the wiring terminal.
[0044] The extended joint component includes an extended end column 410 and an extended end piece 420. The extended end column is connected to the bottom of the load-bearing core rod through a threaded structure and extends downwardly from the load-bearing core rod. The extended end piece is formed at the bottom of the extended end column and extends downwardly from the extended end column. A joint space is enclosed between the extended end piece and the extended end column. The extended end column and the extended end piece are made of copper alloy to conduct the current in the load-bearing core rod.
[0045] The discharge plating component includes a discharge column 510, an assembly end column 520, an assembly end piece 530 and an assembly bolt 540. The discharge column is arc-shaped, arranged in the horizontal direction, and its two ends are bent downward, and its curvature is consistent with the curvature of the abrasive area of the grinding wheel base. The assembly end column is connected to the top of the discharge column through a threaded structure and protrudes upward from the discharge column. The assembly end piece is formed at the top of the assembly end column and extends upward from the assembly end column. It extends into the joint space between the extension end piece and the extension end column and fits with the extension end piece. The assembly bolt passes through the assembly end piece. The thread is screwed into the assembly end piece and the extension end piece, so that the assembly end piece can adjust the angle on the extension end piece, and is locked and positioned by the assembly bolt, so that the discharge column can be adaptively adjusted according to the installation position of the grinding wheel base. The discharge column, the assembly end column and the assembly end piece are made of copper alloy, and an arc discharge area with a balanced distance is formed between the discharge column and the abrasive area of the grinding wheel base, so that the metal ions and abrasive particles in the electrolyte can be evenly distributed on the surface of the grinding wheel base, thereby improving the plating efficiency and the plating quality.
[0046] In the description of the present utility model, it should be noted that when terms such as "upper", "lower", "inner", "outer", "left", "right" and the like indicating orientation or positional relationship appear, it should be understood that the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the utility model product is usually placed when in use, or the orientation or positional relationship commonly understood by those skilled in the art, is only for the convenience of describing the present utility model and simplifying the description, and does not indicate or imply that the equipment or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, when terms such as "first" and "second" appear, they are only used to distinguish the description, and cannot be understood as indicating or implying relative importance. In the description of the present utility model, it should also be noted that, unless otherwise clearly specified and limited, terms such as "installation", "setting", and "connection" should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal connection of two elements. For those skilled in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
Claims
1. An electrode assembly for abrasive deposition on a metal-based grinding wheel, characterized in that: include: The load-bearing conductive connection component is made of a conductor and can be connected to a power source through a wiring terminal. The load-bearing conductive connection component has an assembly space; A transfer positioning member, which is installed on the load-bearing guide member through a movable connection structure, and the installation position can be adjusted on the load-bearing guide member. The load-bearing guide member can be installed in the electroplating equipment through the transfer positioning member, and the load-bearing guide member is positioned by the transfer positioning member; A wiring tightening member, which is installed on the load-bearing conductive member through a movable connection structure, and can adjust the installation position on the load-bearing conductive member, and cooperates with the transfer positioning member, and the wiring tightening member and the transfer positioning member jointly press and lock the wiring terminal on the load-bearing conductive member; An extended joint member, which is installed on the load-bearing guide member through a movable connection structure, can adjust the installation position on the load-bearing guide member, and has an assembly space inside; A discharge plating component is installed on the extension joint component through a movable connection structure, and can be electrically connected with the load-bearing conductive component through the extension joint component. Its shape is adapted to the abrasive area of the grinding wheel base. The discharge plating component can be immersed in an electrolyte containing abrasive particles, forming an electric current between the discharge plating component and the grinding wheel base, and plating metal and abrasive particles in the abrasive area of the grinding wheel base.
2. The electrode assembly for abrasive deposition of metal-based grinding wheels according to claim 1, characterized in that: The load-bearing guide member comprises: The load-bearing core rod is made of copper alloy, is cylindrical, and is arranged vertically.
3. The electrode assembly for abrasive deposition of metal-based grinding wheels according to claim 2, characterized in that: The transfer positioning component includes: The adapter ring sleeve is made of insulating material and is sleeved on the upper part of the load-bearing core rod; The adapter suspension plate is arranged in the transverse direction, and its inner end is sleeved on the adapter ring sleeve, and its outer end extends radially to the outside of the adapter ring sleeve. The adapter ring sleeve insulates the adapter suspension plate and the load-bearing core rod. The adapter suspension rod can be installed in the electroplating equipment through a connecting piece to position the load-bearing core rod.
4. The electrode assembly for abrasive deposition of metal-based grinding wheels according to claim 3, characterized in that: A long positioning hole is provided in the transfer suspension plate, which passes through both sides of the transfer suspension plate and extends along the length direction of the transfer suspension plate. The transfer suspension plate can be installed in the electroplating equipment through connecting bolts that are adapted to the shape of the long positioning hole.
5. The electrode assembly for abrasive deposition of metal-based grinding wheels according to claim 3, characterized in that: The transfer positioning component also includes: A positioning flange is formed on the outer wall of the load-bearing core rod, extends along the circumference of the load-bearing core rod, and protrudes radially toward the outside of the load-bearing core rod. The diameter of the positioning flange is larger than the diameter of the adapter ring sleeve, and the bottom of the adapter ring sleeve abuts against the top of the positioning flange; The positioning cylinder shell is sleeved on the upper part of the bearing core rod and is located above the adapter ring sleeve. The diameter of the positioning cylinder shell is larger than the diameter of the adapter ring sleeve. The top of the adapter ring sleeve is in contact with the bottom of the positioning cylinder shell. The locking bolt is screwed to the side wall of the positioning cylinder shell through a thread, and the inner end of the locking bolt abuts against the outer wall of the bearing core rod to lock the positioning cylinder shell on the bearing core rod.
6. The electrode assembly for abrasive deposition of metal-based grinding wheels according to claim 5, characterized in that: The wiring fastening components include: A tight-fitting cylindrical shell, which is sleeved on the upper part of the bearing core rod and located above the positioning cylindrical shell, and has a diameter greater than that of the wiring terminal; The tightening bolt body is screwed to the side wall of the tightening cylinder shell through a thread, and the inner end of the tightening bolt body is in contact with the outer wall of the load-bearing core rod to lock the tightening cylinder shell on the load-bearing core rod.
7. The electrode assembly for abrasive deposition of metal-based grinding wheels according to claim 3, characterized in that: The extending engagement member comprises: An extended end column, which is connected to the bottom of the load-bearing core rod through a threaded structure and extends downwardly from the load-bearing core rod; The extended end piece is formed at the bottom of the extended end column and extends downwardly to form a joint space between the extended end piece and the extended end column.
8. The electrode assembly for abrasive deposition of metal-based grinding wheels according to claim 7, characterized in that: The discharge plating component includes: The discharge column is arc-shaped, arranged in the transverse direction, and its two ends are bent downward, and its curvature is consistent with the curvature of the abrasive area of the grinding wheel base; An assembly end column, which is connected to the top of the discharge column through a threaded structure and protrudes above the discharge column; An assembly end piece, which is formed at the top of the assembly end column and extends upward from the assembly end column, extends into the joint space between the extension end piece and the extension end column, and fits with the extension end piece; The assembly bolt is screwed into the assembly end piece and the extension end piece through threads, so that the assembly end piece can adjust the angle on the extension end piece and is locked and positioned by the assembly bolt.
Citation Information
Patent Citations
Electroplating electrode
CN202187072U