A cotton carding and impurity removal mechanism
By designing automatic suction and filtering components generated by automatic suction in the carding cotton impurity removal mechanism, the problem of low dust removal efficiency in the prior art is solved, and more efficient impurity removal treatment and impurity collection are achieved.
Patent Information
- Application Number
- CN202421532597.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-06-28
AI Technical Summary
The existing carding cotton removal mechanism has low dust removal efficiency, resulting in dust residues remaining in the cotton material, affecting subsequent processing.
A carding cotton impurity removal mechanism is designed, including a cotton processing box, a dust removal assembly and a filter assembly. By setting up a conveyor pipe and a suction fan, automatic suction generation of arc-shaped hollow plates and chapter-shaped hollow plates is achieved, and preliminary and secondary dust removal treatment is carried out. Meanwhile, dustproof mesh and filter components are used to filter and collect impurities.
Improves the efficiency of impurity removal, reduces the possibility of dust residue in cotton material, avoids interference with subsequent processing, and simplifies the impurity collection and cleaning process.
Smart Images

Figure CN222700502U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of cotton material processing machinery, in particular to a cotton combing and impurity removing mechanism. Background Art
[0002] The carding mechanism generally refers to a mechanism used to process cotton fibers and chemical fibers. It belongs to textile machinery. When the carding machine processes cotton materials, it is necessary to sterilize and remove dust from the cotton materials to improve the quality of cotton material processing. Therefore, the carding and impurity removal mechanism has become one of the important processing procedures for cotton materials.
[0003] However, the current cotton combing and impurity removal mechanism still has some shortcomings. For example, the dust removal efficiency of the existing cotton combing and impurity removal mechanism is low, which leads to dust residue in the cotton material processed by the cotton combing and impurity removal mechanism during dust removal, thereby causing certain interference to the subsequent processing of the staff, and thus there are certain usage defects.
[0004] Therefore, it is urgent to improve this shortcoming. The utility model studies and improves the existing structural deficiencies and provides a cotton combing and impurity removal mechanism. Utility Model Content
[0005] The purpose of the utility model is to provide a cotton combing and impurity removal mechanism to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cotton combing and impurity removal mechanism, comprising a cotton material processing box and a dust removal assembly, the cotton material processing box is internally rotatably connected to a conveying roller, and the cotton material processing box is internally rotatably installed with a cotton combing roller, and the cotton material processing box is internally rotatably connected to a cylinder, and a doffer is installed on the right side of the cylinder, and the end of the doffer is rotatably connected to the inner surface of the cotton material processing box, the dust removal assembly is fixedly installed on the top inner surface of the cotton material processing box, and an upper hopper is fixedly installed on the left top of the cotton material processing box, and the inner surface of the upper hopper is fixedly connected to a circular hollow plate, and a second protective net is embedded and installed on the inner surface of the circular hollow plate, a impurity removal box is fixedly installed on the right top of the cotton material processing box, and an exhaust fan is embedded and installed on the right inner surface of the impurity removal box, and the left side of the impurity removal box is fixedly connected to a conveying pipe, and the inner surface of the impurity removal box is slidably connected to a filter assembly.
[0007] Furthermore, the dust removal assembly includes an arc-shaped hollow plate, a first protective net and a fixing rod, and the first protective net is embedded in the bottom of the arc-shaped hollow plate, and the fixing rod is symmetrically installed on the top of the arc-shaped hollow plate, and the arc-shaped hollow plate is arranged directly above the cylinder.
[0008] Furthermore, the top of the arc-shaped hollow plate is fixedly connected to the bottom of the fixing rod, and the top of the fixing rod is fixedly connected to the top inner surface of the cotton material processing box, and the arc-shaped hollow plate forms a fixed structure with the cotton material processing box through the fixing rod.
[0009] Furthermore, the delivery pipe consists of two inlet ends and one outlet end, and the inlet end of the delivery pipe is fixedly connected to the top of the arc-shaped hollow plate, and the other inlet end of the delivery pipe is fixedly connected to the outer side of the circular hollow plate.
[0010] Furthermore, the outer surface of the circular hollow plate is fixedly connected to the inner surface of the upper hopper, and the circular hollow plate and the upper hopper form a fixed structure.
[0011] Furthermore, the filter assembly includes an impurity collection box, a dustproof net, a T-shaped slide bar, a sealing plate and a handle, and a dustproof net is embedded in the right side of the impurity collection box, and T-shaped slide bars are symmetrically installed on the upper and lower sides of the impurity collection box, and a sealing plate is fixedly installed on the outer side of the impurity collection box, and a handle is fixedly connected to the outer side of the sealing plate.
[0012] Furthermore, the outer side of the impurity collecting box is fixedly connected to the inner side of the T-shaped slide bar, and the impurity collecting box forms a sliding structure with the impurity removal box through the T-shaped slide bar.
[0013] The utility model provides a cotton combing and impurity removal mechanism, which has the following beneficial effects:
[0014] 1. The utility model provides a conveying pipe, so that the exhaust fan can automatically generate suction at the dust removal component and the circular hollow plate when it is running. When the suction is generated at the circular hollow plate, the cotton material falling into the upper hopper can be initially dusted and impurities removed. When the suction is generated at the dust removal component, the cotton material on the outer surface of the cylinder can be secondary dusted and impurities removed, so as to improve the impurity removal efficiency of the mechanism, thereby avoiding the situation that dust residues still remain in the cotton material processed by the combing and impurity removal mechanism during dust removal, causing interference with subsequent processing by the staff. In addition, the provision of the second protective net and the fixed rod prevents the dust removal component and the circular hollow plate from sucking the cotton material into the conveying pipe when dust removal is performed, causing blockage. At the same time, the staff can control the suction at the circular hollow plate and the dust removal component by controlling the rotation speed of the exhaust fan, so as to ensure that the suction at the circular hollow plate and the dust removal component is not too large, causing the cotton material to be adsorbed on the outer surfaces of the circular hollow plate and the dust removal component.
[0015] 2. The utility model provides a dust-proof net, so that the air transported into the impurity removal box by the conveying pipe can automatically filter the air and fine impurities carried in the air when entering the interior of the impurity collection box, and then the impurities themselves are automatically slid into the bottom inner surface of the impurity collection box along the inner surface of the dust-proof net due to their own weight, so as to achieve the purpose of automatically collecting the impurities removed from the cotton material, thereby bringing much convenience to the subsequent cleaning work of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a front view three-dimensional structural schematic diagram of a cotton combing and impurity removal mechanism of the utility model;
[0017] Figure 2 It is a rear sectional three-dimensional structural schematic diagram of a cotton combing and impurity removal mechanism of the utility model;
[0018] Figure 3 It is a schematic diagram of the three-dimensional structure of an arc hollow plate-fixed rod of a cotton combing and impurity removal mechanism of the utility model;
[0019] Figure 4 The utility model is a schematic diagram of the three-dimensional structure of an impurity collecting box-dust-proof net of a cotton combing and impurity removal mechanism.
[0020] In the figure: 1. cotton material processing box; 2. conveying roller; 3. combing roller; 4. cylinder; 5. doffer; 6. dust removal assembly; 61. arc hollow plate; 62. first protective net; 63. fixing rod; 7. upper hopper; 8. circular hollow plate; 9. second protective net; 10. impurity removal box; 11. exhaust fan; 12. conveying pipe; 13. filter assembly; 131. impurity collection box; 132. dust net; 133. T-shaped slide bar; 134. sealing plate; 135. handle. DETAILED DESCRIPTION
[0021] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.
[0022] like Figure 1-Figure 3As shown, a cotton combing and impurity removal mechanism includes a cotton material processing box 1 and a dust removal assembly 6, wherein the interior of the cotton material processing box 1 is rotatably connected to a conveying roller 2, and the interior of the cotton material processing box 1 is rotatably installed with a cotton combing roller 3, and the interior of the cotton material processing box 1 is rotatably connected to a cylinder 4, and a doffer 5 is installed on the right side of the cylinder 4, and the end of the doffer 5 is rotatably connected to the interior of the cotton material processing box 1, and the dust removal assembly 6 is fixedly installed on the top inner surface of the cotton material processing box 1, and the dust removal assembly 6 includes an arc-shaped hollow plate 61, a first protective net 62 and The first protective net 62 is embedded in the bottom of the arc hollow plate 61, and the top of the arc hollow plate 61 is symmetrically installed with a fixing rod 63, the top of the arc hollow plate 61 is fixedly connected to the bottom of the fixing rod 63, and the top of the fixing rod 63 is fixedly connected to the top inner surface of the cotton material processing box 1, and the arc hollow plate 61 forms a fixed structure with the cotton material processing box 1 through the fixing rod 63. By setting the arc hollow plate 61 and the cotton material processing box 1 in a fixed structure, the arc hollow plate 61 can be moved in and out of the cotton material processing box 1. The suction of dust and other impurities will not be loosened, and the arc hollow plate 61 is arranged just above the cylinder 4, and the upper hopper 7 is fixedly installed on the left top of the cotton material processing box 1, and the inner surface of the upper hopper 7 is fixedly connected with a circular hollow plate 8, and the inner surface of the circular hollow plate 8 is embedded with a second protective net 9, the outer surface of the circular hollow plate 8 is fixedly connected to the inner surface of the upper hopper 7, and the circular hollow plate 8 and the upper hopper 7 form a fixed structure, and the circular hollow plate 8 and the upper hopper 7 are set to form a fixed structure. 7, so that the circular hollow plate 8 will not be loose when sucking in impurities such as dust, a dust removal box 10 is fixedly installed on the top of the right side of the cotton material processing box 1, and an exhaust fan 11 is embedded on the right inner surface of the dust removal box 10, and a conveying pipe 12 is fixedly connected to the left side of the dust removal box 10, the conveying pipe 12 consists of two inlet ends and one output end, and the inlet end of the conveying pipe 12 is fixedly connected to the top of the arc-shaped hollow plate 61, and the other inlet end of the conveying pipe 12 is fixedly connected to the outer side of the circular hollow plate 8.
[0023] like Figure 1 , Figure 2 and Figure 4As shown, a dust removal box 10 is fixedly installed on the top of the right side of the cotton material processing box 1, and an exhaust fan 11 is embedded in the right inner surface of the dust removal box 10, and a conveying pipe 12 is fixedly connected to the left side of the dust removal box 10, and a filter assembly 13 is slidably connected to the inner surface of the dust removal box 10, and the filter assembly 13 includes a dust collection box 131, a dustproof net 132, a T-shaped slide bar 133, a sealing plate 134 and a handle 135, and a dustproof net 132 is embedded in the right side of the dust collection box 131, and the upper and lower sides of the dust collection box 131 are opposite to each other. It is said that a T-shaped slide bar 133 is installed, the outer side of the impurity collection box 131 is fixedly connected to the inner side of the T-shaped slide bar 133, and the impurity collection box 131 forms a sliding structure with the impurity removal box 10 through the T-shaped slide bar 133. By setting the impurity collection box 131 and the impurity removal box 10 as a sliding structure, the filter assembly 13 is convenient for the staff to take out from the inside of the impurity removal box 10 to dump the impurities, and a sealing plate 134 is fixedly installed on the outer side of the impurity collection box 131, and a handle 135 is fixedly connected to the outer side of the sealing plate 134.
[0024] In summary, the carding and impurity removal mechanism is first based on Figures 1 to 4 , the staff turns on the exhaust fan 11 through the controller. When the exhaust fan 11 starts to run, the conveying pipe 12 cooperates to automatically generate suction at the circular hollow plate 8 and the arc hollow plate 61. Then the staff pours the cotton material to be processed into the cotton material processing box 1 through the upper hopper 7. At this time, as the cotton material falls, the suction generated by the circular hollow plate 8 automatically removes the dust in the cotton material. Then the preliminarily processed cotton material is conveyed to the combing roller 3 through the conveying roller 2. At this time, the cotton material is automatically combed by the cooperation of the combing roller 3. Then, the cotton material is further combed by the cooperation of the cylinder 4 and the doffer 5. At this time, the suction generated by the arc hollow plate 61 can automatically perform a secondary impurity removal treatment on the cotton material on the outer surface of the cylinder 4. Then the removed impurities are blown away by the air through the conveying The delivery pipe 12 is transported into the interior of the impurity removal box 10. When the air enters the interior of the impurity collection box 131, the dust and other fine impurities in the air are filtered through the cooperation of the dustproof net 132. Then, the impurities slide into the bottom inner surface of the impurity collection box 131 due to their own weight for automatic collection. When the staff needs to dump the impurities collected in the filter component 13, the staff grasps the handle 135 and slides the T-shaped slide bar 133 to take the impurity collection box 131 out of the interior of the impurity removal box 10. Then, the staff dumps the impurities collected in the impurity collection box 131 and brushes the inner surface of the dustproof net 132. Finally, the staff reinstalls the cleaned filter component 13 into the interior of the impurity removal box 10 for subsequent filtering.
[0025] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
Claims
1. A cotton combing and impurity removal mechanism, comprising a cotton material processing box (1) and a dust removal component (6), characterized in that: The cotton material processing box (1) is internally rotatably connected to a conveying roller (2), and the cotton material processing box (1) is internally rotatably installed with a cotton combing roller (3), and the cotton material processing box (1) is internally rotatably connected to a cylinder (4), and a doffer (5) is installed on the right side of the cylinder (4), and the end of the doffer (5) is rotatably connected to the cotton material processing box (1), and the dust removal component (6) is fixedly installed on the top inner surface of the cotton material processing box (1), and the left top of the cotton material processing box (1) is fixedly installed with a An upper hopper (7) is provided, and a circular hollow plate (8) is fixedly connected to the inner surface of the upper hopper (7), and a second protective net (9) is embedded and installed on the inner surface of the circular hollow plate (8); a dust removal box (10) is fixedly installed on the top right side of the cotton material processing box (1), and an exhaust fan (11) is embedded and installed on the right inner surface of the dust removal box (10), and a conveying pipe (12) is fixedly connected to the left side of the dust removal box (10), and a filter assembly (13) is slidably connected to the inner surface of the dust removal box (10).
2. A carding and impurity removal mechanism according to claim 1, characterized in that: The dust removal assembly (6) comprises an arc-shaped hollow plate (61), a first protective net (62) and a fixing rod (63), wherein the first protective net (62) is embedded in the bottom of the arc-shaped hollow plate (61), and the fixing rod (63) is symmetrically installed on the top of the arc-shaped hollow plate (61), and the arc-shaped hollow plate (61) is arranged directly above the cylinder (4).
3. A carding and impurity removal mechanism according to claim 2, characterized in that: The top of the arc-shaped hollow plate (61) is fixedly connected to the bottom of the fixing rod (63), and the top of the fixing rod (63) is fixedly connected to the top inner surface of the cotton material processing box (1), and the arc-shaped hollow plate (61) forms a fixed structure with the cotton material processing box (1) through the fixing rod (63).
4. A carding and impurity removal mechanism according to claim 2, characterized in that: The delivery pipe (12) consists of two inlet ends and one outlet end, and the inlet end of the delivery pipe (12) is fixedly connected to the top of the arc-shaped hollow plate (61), and the other inlet end of the delivery pipe (12) is fixedly connected to the outer side of the circular hollow plate (8).
5. A carding and impurity removal mechanism according to claim 1, characterized in that: The outer surface of the circular hollow plate (8) is fixedly connected to the inner surface of the upper hopper (7), and the circular hollow plate (8) and the upper hopper (7) form a fixed structure.
6. A carding and impurity removal mechanism according to claim 1, characterized in that: The filter assembly (13) comprises an impurity collection box (131), a dustproof net (132), a T-shaped slide bar (133), a sealing plate (134) and a handle (135), wherein the dustproof net (132) is embedded on the right side of the impurity collection box (131), and the T-shaped slide bars (133) are symmetrically installed on the upper and lower sides of the impurity collection box (131), and the sealing plate (134) is fixedly installed on the outer side of the impurity collection box (131), and the outer side of the sealing plate (134) is fixedly connected to the handle (135).
7. A carding and impurity removal mechanism according to claim 6, characterized in that: The outer side of the impurity collection box (131) is fixedly connected to the inner side of the T-shaped slide bar (133), and the impurity collection box (131) forms a sliding structure with the impurity removal box (10) via the T-shaped slide bar (133).