A high-temperature dyeing vat for batch processing of fabrics

Abstract

The utility model relates to a high-temperature dyeing cylinder for batch processing of fabrics, including a frame, a second partition seat and a third partition seat, a temperature-controlled dyeing cylinder is welded inside the frame, bases are welded at both ends of the temperature-controlled dyeing cylinder, electric telescopic rods arranged at equal intervals are evenly installed on the top of the base, the output end of the electric telescopic rod is connected to a connecting plate 1, and a dyeing roller is installed between adjacent connecting plates 1. The utility model is equipped with dyeing rollers, etc., so that the device is equipped with five dyeing rollers staggered in the vertical height direction inside the temperature-controlled dyeing cylinder, and cooperates with five material unloading and winding rollers of different heights inside the second partition seat arranged outside the temperature-controlled dyeing cylinder and five cloth guide rollers of different heights inside the third partition seat, so that the device can realize high-temperature dyeing and automatic winding and unloading functions for five pieces of fabrics, thereby enabling the device to realize batch processing of fabrics.

Description

Technical Field

[0001] The utility model relates to the technical field of fabric dyeing, in particular to a high-temperature dyeing vat for batch processing of fabrics. Background Art

[0002] The dye molecules diffuse from the fiber surface to the inside and are sealed inside the fiber. This process is called dyeing. High-temperature dye vats are a commonly used dyeing equipment. It can achieve a dyeing process with a dyeing temperature of more than 100°C. However, there are still some defects in its actual operation.

[0003] When the high-temperature dyeing vat is actually operated, it can often only dye a single fabric transmitted through the production line. It is not easy to realize batch dyeing processing of multiple fabrics, which leads to low working efficiency of the device. In addition, after the fabric product is dyed, it needs to be left to stand for a period of time to achieve cooling and shaping. It does not have a cooling structure, which causes the device to consume too much time for one dyeing process, which is time-consuming and difficult to promote. Based on this, we proposed a new type of high-temperature dyeing vat for batch processing of fabrics. Utility Model Content

[0004] The purpose of the utility model is to provide a high-temperature dyeing vat for batch processing of fabrics, so as to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high-temperature dyeing cylinder for batch processing of fabrics, comprising a frame, a second partition seat and a third partition seat, a temperature-controlled dyeing cylinder is welded inside the frame, bases are welded at both ends inside the temperature-controlled dyeing cylinder, electric telescopic rods arranged at equal intervals are evenly installed on the top of the base, the output end of the electric telescopic rod is connected to a connecting plate 1, a dyeing roller is installed between adjacent connecting plates 1, the third partition seat is welded to the frame on one side of the dyeing roller, cloth guide rollers are evenly installed inside the third partition seat from top to bottom, and the second partition seat is welded to the frame on the other side of the dyeing roller. The interior of the second partition seat is evenly installed with a material unloading and winding roller from top to bottom, a servo motor connected to the material unloading and winding roller is installed at one end of the interior of the second partition seat, a first partition seat is installed on the frame between the temperature-controlled dye vat and the second partition seat by screws, a hollow cooling plate is evenly installed on the first partition seat by screws, a coolant storage tank is installed on the side of the frame away from the second partition seat, and a water inlet pipe group and a water outlet pipe group connected to the hollow cooling plate are respectively arranged at both ends of the coolant storage tank, and water pumps are installed on the water inlet pipe group and the water outlet pipe group, and semiconductor refrigeration plates are evenly fixed on the coolant storage tank.

[0006] Preferably, the cloth guide roller, the material unloading and winding roller, the cloth dyeing roller and the hollow cooling plate are all provided with 5, and the outer side walls of the cloth guide roller, the material unloading and winding roller, the cloth dyeing roller and the hollow cooling plate are all provided with nano-ceramic anti-stick coating.

[0007] Preferably, a heating wire and a temperature sensor are provided inside the side wall of the temperature-controlled dyeing vat.

[0008] Preferably, an electronic thermometer is installed on one side of the coolant storage tank.

[0009] Preferably, a fan matching the semiconductor refrigeration plate is mounted on the outer side wall of the coolant storage box by screws.

[0010] Preferably, the interior of the second partition seat is movably connected to a second connecting plate matching the material unloading and winding roller via a bearing, and the interior of the third partition seat is movably connected to a third connecting plate matching the cloth guide roller via a bearing.

[0011] Preferably, side assembly plates are welded to both ends of the cloth guide roller, the unloading and winding roller and the dyeing roller, and positioning blocks that are plugged into and connected to the side assembly plates are provided on the connecting plate two, the connecting plate three, the connecting plate one and the servo motor, and screws are evenly arranged between the positioning blocks and the side assembly plates.

[0012] The relevant characteristics and beneficial technical effects of this technical solution include the following:

[0013] (1) The high-temperature dyeing cylinder for batch processing of fabrics is equipped with a temperature-controlled dyeing cylinder and a material unloading and winding roller, etc., so that the device optimizes its own performance. On the one hand, five dyeing rollers are installed in the temperature-controlled dyeing cylinder and are staggered in the vertical height direction. In combination with five material unloading and winding rollers of different heights in the second partition seat arranged outside the temperature-controlled dyeing cylinder and five cloth guide rollers of different heights in the third partition seat, the device can realize high-temperature dyeing and automatic winding and unloading functions for five pieces of fabrics, thereby enabling the device to realize batch processing of fabrics and improve work efficiency. On the other hand, the servo motor on the second partition seat can be used to drive the material unloading and winding roller to rotate to realize the automatic winding processing function of the product, and the electric telescopic rod can be used to drive the dyeing roller to automatically rise and fall, which is convenient for adjusting the depth of each group of fabrics in the temperature-controlled dyeing cylinder and adjusting the effect of batch processing of fabrics, and the dyeing roller can be raised to the highest point during maintenance, which is convenient for disassembly and maintenance;

[0014] (2) The high-temperature dyeing vat for batch processing of fabrics is equipped with a hollow cooling plate and an electronic thermometer, etc., so that when the device is actually operated, on the one hand, during the dyeing process, the fabric will pass through the corresponding hollow cooling plate on the first partition seat before it is wound up by the unloading and winding roller, and achieve better heat conduction cooling treatment under the action of the coolant that circulates continuously inside the hollow cooling plate, so that the device can achieve rapid cooling and shaping of the product, reduce processing time, and facilitate promotion. On the other hand, by installing a coolant storage box connected to the hollow cooling plate on the device, the cooling temperature of the coolant can be intelligently controlled by using the electronic thermometer, semiconductor refrigeration plate and fan on the coolant storage box, and in conjunction with the water inlet pipe group and the water outlet pipe group connected to the hollow cooling plate respectively arranged at both ends of the coolant storage box, and the water pump installed on both the water inlet pipe group and the water outlet pipe group, the device can achieve water circulation, thereby achieving efficient refrigeration treatment;

[0015] (3) The high-temperature dyeing cylinder for batch processing of fabrics is equipped with a connecting plate 1 and a servo motor, etc., so that the device optimizes its own structure. The user can use the side assembly plates welded at both ends of the cloth guide roller, the material unloading and winding roller and the dyeing roller, as well as the positioning blocks provided on the connecting plate 2, the connecting plate 3, the connecting plate 1 and the servo motor and plugged into the side assembly plates, and cooperate with the locking and fixing effect of the screws to realize the independent disassembly and maintenance of the cloth guide roller, the material unloading and winding roller and the dyeing roller. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the structure of the utility model from top view.

[0017] Figure 2 This is a schematic diagram of the top view of the cooling plate of the utility model.

[0018] Figure 3 It is a schematic diagram of the partial cross-sectional structure of the coolant storage box of the utility model from the rear view.

[0019] Figure 4 For this utility model Figure 1 Enlarged structural diagram at A in the middle.

[0020] Figure 5 It is a front view structural schematic diagram of the material unloading and winding roller of the utility model.

[0021] Figure 6 This is a schematic diagram of the front view structure of the cloth guide roller of the utility model.

[0022] In the figure: 1. frame; 2. cloth guide roller; 3. unloading and winding roller; 4. hollow cooling plate; 5. temperature-controlled dyeing cylinder; 6. first partition seat; 7. water inlet pipe group; 8. water pump; 9. coolant storage tank; 10. water outlet pipe group; 11. electronic thermometer; 12. semiconductor cooling plate; 13. fan; 14. side assembly plate; 15. electric telescopic rod; 16. base; 17. connecting plate one; 18. positioning plug; 19. dyeing roller; 20. servo motor; 21. second partition seat; 22. connecting plate two; 23. third partition seat; 24. connecting plate three. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-6 The utility model provides an embodiment: a high-temperature dyeing cylinder for batch processing of fabrics, comprising a frame 1, a second partition seat 21 and a third partition seat 23, a temperature-controlled dyeing cylinder 5 is welded inside the frame 1, bases 16 are welded at both ends of the temperature-controlled dyeing cylinder 5, electric telescopic rods 15 arranged at equal intervals are evenly installed on the top of the base 16, the output end of the electric telescopic rod 15 is connected to a connecting plate 17, and a dyeing roller 19 is installed between adjacent connecting plates 17; a heating wire and a temperature sensor are arranged inside the side wall of the temperature-controlled dyeing cylinder 5; the temperature-controlled dyeing cylinder 5 is a prior art and can realize the temperature control and heating function.

[0025] The third partition seat 23 is welded to the frame 1 on one side of the dyeing roller 19, and the cloth guide roller 2 is evenly installed inside the third partition seat 23 from top to bottom. The second partition seat 21 is welded to the frame 1 on the other side of the dyeing roller 19, and the unloading and winding roller 3 is evenly installed inside the second partition seat 21 from top to bottom. A servo motor 20 connected to the unloading and winding roller 3 is installed at one end of the second partition seat 21.

[0026] There are five cloth guide rollers 2, five material unloading and winding rollers 3, five dyeing rollers 19 and five hollow cooling plates 4, and the outer walls of the cloth guide rollers 2, five material unloading and winding rollers 3, five dyeing rollers 19 and five hollow cooling plates 4 are all provided with nano-ceramic anti-stick coatings, which improve the anti-stick and wear-resistant effects of the outer walls of the cloth guide rollers 2, five material unloading and winding rollers 3, five dyeing rollers 19 and five hollow cooling plates 4.

[0027] The interior of the second partition seat 21 is movably connected to a second connecting plate 22 that matches the material unloading and winding roller 3 through a bearing, and the interior of the third partition seat 23 is movably connected to a third connecting plate 24 that matches the cloth guide roller 2 through a bearing.

[0028] Both ends of the cloth guide roller 2, the material unloading and winding roller 3 and the dyeing roller 19 are welded with side assembly plates 14, and the connecting plate 2 22, the connecting plate 3 24, the connecting plate 1 17 and the servo motor 20 are all provided with positioning blocks 18 that are plugged into and connected to the side assembly plate 14, and screws are evenly arranged between the positioning blocks 18 and the side assembly plate 14, so that it is convenient to realize the independent disassembly and maintenance of the cloth guide roller 2, the material unloading and winding roller 3 and the dyeing roller 19.

[0029] By installing five dyeing rollers 19 distributed in the vertical height direction inside the temperature-controlled dyeing cylinder 5, in conjunction with five unloading and winding rollers 3 of different heights inside the second partition seat 21 arranged on the outside of the temperature-controlled dyeing cylinder 5 and five guide rollers 2 of different heights inside the third partition seat 23, the device can realize high-temperature dyeing and automatic winding and unloading functions for five pieces of fabrics, thereby enabling the device to realize batch processing of fabrics and improve work efficiency. The servo motor 20 on the second partition seat 21 can drive the unloading and winding roller 3 to rotate to realize the automatic winding processing function of the product, and the electric telescopic rod 15 can drive the dyeing roller 19 to automatically rise and fall, which is convenient for adjusting the depth of each group of fabrics inside the temperature-controlled dyeing cylinder 5 and adjusting the effect of batch processing of fabrics, and the dyeing roller 19 can be raised to the highest point and disassembled for maintenance during maintenance.

[0030] A first partition seat 6 is installed on the frame 1 between the temperature-controlled dye vat 5 and the second partition seat 21 by screws, and a hollow cooling plate 4 is evenly installed on the first partition seat 6 by screws. A coolant storage tank 9 is installed on the side of the frame 1 away from the second partition seat 21, and an inlet pipe group 7 and an outlet pipe group 10 connected to the hollow cooling plate 4 are respectively provided at both ends of the coolant storage tank 9, and a water pump 8 is installed on the inlet pipe group 7 and the outlet pipe group 10. Semiconductor refrigeration plates 12 are evenly fixed on the coolant storage tank 9; an electronic thermometer 11 is installed on one side of the coolant storage tank 9; it is convenient to intelligently monitor the liquid temperature inside the coolant storage tank 9.

[0031] A fan 13 matching the semiconductor refrigeration plate 12 is installed on the outer wall of the coolant storage box 9 by screws, so that it can dissipate heat and protect the heating surface of the semiconductor refrigeration plate 12, avoiding it from affecting the cooling effect of the cooling surface of the semiconductor refrigeration plate 12 embedded in the coolant storage box 9.

[0032] When it is needed, first connect the external power supply and control equipment, and the pre-treated fabrics on the production line pass through the corresponding guide rollers 2, dyeing rollers 19 and unloading and winding rollers 3 on the device in turn to realize automatic dyeing and winding processing. Specifically, five dyeing rollers 19 are installed in the temperature-controlled dyeing cylinder 5, which are staggered in the vertical height direction, and cooperate with the five unloading and winding rollers 3 with different heights in the second partition seat 21 arranged on the outside of the temperature-controlled dyeing cylinder 5 and the five guide rollers 2 with different heights in the third partition seat 23. This allows the device to realize high-temperature dyeing and automatic winding and unloading functions for five pieces of fabrics, thereby enabling the device to realize batch processing of fabrics and improve work efficiency. The servo motor 20 on the second partition seat 21 can drive the unloading and winding roller 3 to rotate to realize the automatic winding processing function of the product, and the electric telescopic rod 15 can drive the dyeing roller 19 to automatically rise and fall, which is convenient for adjusting the depth of each group of fabrics in the temperature-controlled dyeing cylinder 5 and adjusting the effect of batch processing of fabrics, and the dyeing roller 19 can be raised to the highest point and disassembled for maintenance during maintenance.

[0033] During the dyeing process, after the cloth is dyed but before it is wound up by the unloading and winding roller 3, it will pass through the corresponding hollow cooling plate 4 on the first partition seat 6 in advance. Under the action of the coolant that continuously circulates inside the hollow cooling plate 4, better heat-conductive cooling treatment is achieved. This enables the device to achieve rapid cooling and shaping of the product, reduces processing time, and facilitates promotion.

[0034] By installing a coolant storage box 9 connected to the hollow cooling plate 4 on the device, the cooling temperature of the coolant can be intelligently controlled by using the electronic thermometer 11, semiconductor refrigeration plate 12 and fan 13 on the coolant storage box 9, and the water inlet pipe group 7 and the water outlet pipe group 10 connected to the hollow cooling plate 4 are respectively arranged at both ends of the coolant storage box 9, and the water pump 8 installed on the water inlet pipe group 7 and the water outlet pipe group 10, so that the device can realize the circulation of water and thus realize efficient refrigeration treatment. In addition, the user can use the side assembly plate 14 welded at both ends of the guide roller 2, the unloading and winding roller 3 and the dyeing roller 19, as well as the positioning block 18 that is arranged on the connecting plate 2 22, the connecting plate 3 24, the connecting plate 1 17 and the servo motor 20 and is plugged into the side assembly plate 14, and cooperate with the locking and fixing effect of the screws to realize the independent disassembly and maintenance of the guide roller 2, the unloading and winding roller 3 and the dyeing roller 19.

Claims

1. A high-temperature dyeing vat for batch processing of fabrics, characterized in that: The invention comprises a frame (1), a second partition seat (21) and a third partition seat (23); a temperature-controlled dyeing cylinder (5) is welded inside the frame (1); bases (16) are welded at both ends inside the temperature-controlled dyeing cylinder (5); electric telescopic rods (15) arranged at equal intervals are evenly installed on the top of the base (16); the output ends of the electric telescopic rods (15) are connected to connecting plates (17); dyeing rollers (19) are installed between adjacent connecting plates (17); the third partition seat (23) is welded to the frame (1) on one side of the dyeing roller (19); cloth guide rollers (2) are evenly installed inside the third partition seat (23) from top to bottom; the second partition seat (21) is welded to the frame (1) on the other side of the dyeing roller (19); the second partition seat (21) is evenly installed inside the second partition seat (21) from top to bottom; the second partition seat (21) is welded to the frame (1) on the other side of the dyeing roller (19); the second partition seat (21) is evenly installed inside the second partition seat (21) from top to bottom; the second partition seat (21) is evenly installed inside the second partition seat (21); the second partition seat (21) is evenly installed inside the second partition seat (23 ... A material unloading winding roller (3) is evenly installed below, a servo motor (20) connected to the material unloading winding roller (3) is installed at one end inside the second partition seat (21), a first partition seat (6) is installed on the frame (1) between the temperature-controlled dye vat (5) and the second partition seat (21) by screws, a hollow cooling plate (4) is evenly installed on the first partition seat (6) by screws, and a coolant storage tank (9) is installed on the side of the frame (1) away from the second partition seat (21); an inlet pipe group (7) and an outlet pipe group (10) connected to the hollow cooling plate (4) are respectively arranged at both ends of the coolant storage tank (9), and a water pump (8) is installed on both the inlet pipe group (7) and the outlet pipe group (10), and semiconductor cooling plates (12) are evenly fixed on the coolant storage tank (9).

2. A high-temperature dyeing vat for batch processing of fabrics according to claim 1, characterized in that: The cloth guide roller (2), the material unloading and winding roller (3), the cloth dyeing roller (19) and the hollow cooling plate (4) are all provided in five numbers, and the outer side walls of the cloth guide roller (2), the material unloading and winding roller (3), the cloth dyeing roller (19) and the hollow cooling plate (4) are all provided with a nano-ceramic anti-stick coating.

3. The high-temperature dyeing vat for batch processing of fabrics according to claim 1, characterized in that: A heating wire and a temperature sensor are arranged inside the side wall of the temperature-controlled dyeing vat (5).

4. The high-temperature dyeing vat for batch processing of fabrics according to claim 1, characterized in that: An electronic thermometer (11) is installed on one side of the coolant storage tank (9).

5. The high-temperature dyeing vat for batch processing of fabrics according to claim 1, characterized in that: A fan (13) matching the semiconductor refrigeration plate (12) is mounted on the outer side wall of the coolant storage box (9) by means of screws.

6. The high-temperature dyeing vat for batch processing of fabrics according to claim 1, characterized in that: The interior of the second partition seat (21) is movably connected to a second connecting plate (22) matching the unloading and winding roller (3) via a bearing, and the interior of the third partition seat (23) is movably connected to a third connecting plate (24) matching the cloth guide roller (2) via a bearing.

7. A high-temperature dyeing vat for batch processing of fabrics according to claim 6, characterized in that: Both ends of the cloth guide roller (2), the unloading and winding roller (3) and the dyeing roller (19) are welded with side assembly plates (14); the second connecting plate (22), the third connecting plate (24), the first connecting plate (17) and the servo motor (20) are all provided with positioning blocks (18) that are plugged and connected to the side assembly plates (14); screws are evenly arranged between the positioning blocks (18) and the side assembly plates (14).

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