A hyperbolic plate with all-aluminum alloy structure and no machining required

Abstract

A hyperbolic plate with an all-aluminum alloy structure and free of processing, comprising a profile keel (1) and an appearance decorative plate (2). The profile keel comprises a bent profile keel and a straight profile keel; the bent profile keel and the straight profile keel are welded to obtain the required modeling frame of the hyperbolic plate; the appearance decorative plate comprises an appearance decorative panel, a folded edge and a fixing piece, the fixing piece is installed around the folded edge, and the appearance decorative panel is installed on the folded edge; the appearance decorative plate is placed on the upper end of the profile keel, and the fixing pieces around the folded edge are fixed in sequence along the bent profile keel by stainless steel pan head screws; the fixing pieces around the appearance decorative panel and the bent profile keel are fixed together by self-tapping screws to form a hyperbolic plate with an all-aluminum alloy structure and free of processing. The hyperbolic plate without processing of the utility model eliminates the processing process by optimizing materials, structures and improving processing methods, greatly shortening the cost and processing cycle, and ensuring the overall decorative effect.

Description

Technical Field

[0001] The utility model relates to a hyperbolic plate with a full aluminum alloy structure and free from machining and forming, belonging to the technical field of aluminum alloy building materials. Background Art

[0002] At present, the architectural design industry has more and more diversified demands for building exterior wall decoration effects, among which hyperbolic shapes are increasingly used, but their shapes are complex and difficult to process with traditional techniques. The production process is cumbersome and the yield rate is low.

[0003] The traditional method is to make a hyperbolic mold and place the unfolded sheet in the mold for pressing. The hyperbolic plate made by this method is cold-pressed with finished materials, so it will rebound after forming, causing dimensional changes. There are many factors that affect the rebound, so the rebound is difficult to control and the dimensional deviation is large. Summary of the invention

[0004] The utility model aims to solve the problems of complicated process and low yield rate in the traditional production of hyperbolic plates and discloses a hyperbolic plate with a full aluminum alloy structure and free of machining.

[0005] The technical solution implemented by the utility model is as follows: a hyperbolic plate with an all-aluminum alloy structure and free of processing and forming, comprising a profile keel and an appearance decorative plate; the profile keel comprises a bent profile keel and a straight profile keel; the bent profile keel and the straight profile keel are welded to obtain a desired modeling frame of the hyperbolic plate; the appearance decorative plate comprises an appearance decorative panel, a folded edge and fixings, the fixings are installed around the folded edge, and the appearance decorative panel is installed on the folded edge; the appearance decorative panel is placed on the upper end of the profile keel, and the fixings around are fixed in sequence along the bent profile keel by stainless steel pan head screws; the fixings around the appearance decorative panel and the bent profile keel are fixed together by self-tapping screws to form a hyperbolic plate with an all-aluminum alloy structure and free of processing and forming.

[0006] The modeling frame is composed of a straight section profile keel which is cut, angled and welded to form a base, and the bent profile keel and the straight section profile keel base are fixed together by welding.

[0007] The stretch-bend profile keel is formed by stretching and bending a straight section profile keel according to a hyperbolic shape.

[0008] The appearance decorative plate is placed on the upper end of the profile keel, and the appearance decorative plate is twisted and deformed according to the shape of the profile keel so that it completely fits the profile keel.

[0009] The appearance decorative plate has a gap with a width of 3mm and a depth of 10mm on the folded edge around it at a spacing of 50mm.

[0010] The exterior decorative board panel, folding edges, fixings, profile keels, rivets and self-tapping screws are all made of aluminum alloy.

[0011] The beneficial effect of the utility model is that the utility model solves the problems of low dimensional accuracy, long production cycle and high cost of the hyperbolic plate by designing a hyperbolic plate composed of five parts: an exterior decorative plate, a fixing, a profile keel, rivets and self-tapping screws. The overall strength is increased by using the profile keel, and multiple plates can be assembled to solve the technical problem of the traditional single processing and splicing being not smooth. The hyperbolic plate of the utility model that does not require processing and forming eliminates the processing process by optimizing materials, structures and improving processing methods, greatly shortening the cost and processing cycle and ensuring the overall decorative effect. The hyperbolic plate has the advantages of simple processing, long service life, low cost and beautiful appearance. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0013] Figure 2 It is a schematic diagram of the profile keel;

[0014] Figure 3 This is a schematic diagram of the exterior decorative panel;

[0015] Figure 4 Schematic diagram of the folding notch;

[0016] In the figure, 1 is a profile keel; 2 is an exterior decorative panel; 101 is a bent profile keel; 102 is a straight profile keel; 201 is an exterior decorative panel; 202 is a fixing piece; 203 is a folded edge; 204 is a self-tapping screw; and 205 is a rivet. DETAILED DESCRIPTION

[0017] like Figure 1 As shown, the present embodiment is a hyperbolic plate of an all-aluminum alloy structure free of machining and forming, comprising a profile keel 1 and an exterior decorative plate 2 .

[0018] like Figure 2 As shown, the profile keel 1 of this embodiment includes a bending profile keel 101 and a straight profile keel 102. The profile keel 1 of this embodiment is firstly processed by cutting, beveling and other processing methods from the straight profile keel 102, and three long straight profile keels and six short straight profile keels form a horizontal bottom surface, and 9 straight profile keels of different lengths are respectively vertically installed on the three long straight profile keels; three bending profile keels 101 are installed on the vertical straight profile keel, and the three bending profile keels 101 are fixed to the upper part of the vertical straight profile keel by six short straight profile keels; and are combined into a rectangular base by welding.

[0019] The bent profile keel 101 is obtained by bending the straight profile keel 102 into a hyperbolic shape, and then the bent profile keel 101 and the straight profile keel 102 are fixed together by welding.

[0020] like Figure 3 As shown, the appearance decorative plate 2 of this embodiment includes an appearance decorative plate panel 201, a fixing part 202, a folding edge 203, a φ6 stainless steel pan head screw 204, and a φ5 rivet 205. The appearance decorative panel 201 of this embodiment is first evaluated and developed through a three-dimensional model, and then laser cutting, mold forming, and laser welding, and then connected to the folding edge 203 and the fixing part 202 through a φ5 rivet 205. In this embodiment, the folding edge 203 needs to be notched in advance in order to avoid affecting the torsional deformation of the appearance decorative panel 201, such as Figure 4 3mm notch shown.

[0021] like Figure 1 As shown, the appearance decorative panel 2 is placed on the upper end of the profile keel 1, and the surrounding fixings are fixed in sequence along the bending profile keel 101 through φ6 stainless steel pan head screws 204. During the fixing process, the appearance decorative panel panel 201 is twisted and bent to make its surface twist smooth and smooth transition with adjacent panels without setbacks; the twisting and bending adjustment folding edge 203 ensures that it can completely fit the bending profile keel 101 and has the same spacing with adjacent folding edges without height misalignment. Finally, the surface is treated with fluorocarbon spraying process to form a protective layer with various colors and high weather resistance. This increases the high weather resistance of the hyperbolic plate with all-aluminum alloy structure and free processing.

[0022] The above embodiments illustrate the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and the description are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A hyperbolic plate with an all-aluminum alloy structure and free of machining, comprising a profile keel and an exterior decorative plate, characterized in that: The profile keel includes a bent profile keel and a straight profile keel; the bent profile keel and the straight profile keel are welded to obtain the required hyperbolic plate modeling frame; the appearance decorative plate includes an appearance decorative panel, a folded edge and fixings, the fixings are installed around the folded edge, and the appearance decorative panel is installed on the folded edge; the appearance decorative plate is placed on the upper end of the profile keel, and the fixings around it are fixed in sequence along the bent profile keel by stainless steel pan head screws; the fixings around the appearance decorative plate and the bent profile keel are fixed together by self-tapping screws to form a hyperbolic plate with an all-aluminum alloy structure and no processing required.

2. The all-aluminum alloy structure free-processing hyperbolic plate according to claim 1, characterized in that: The stretch-bend profile keel is formed by stretching and bending a straight section profile keel according to a hyperbolic shape.

3. The all-aluminum alloy structure free-processing hyperbolic plate according to claim 1, characterized in that: The appearance decorative plate has a gap with a width of 3mm and a depth of 10mm on the folded edge around it at a spacing of 50mm.

4. The all-aluminum alloy structure free-processing hyperbolic plate according to claim 1, characterized in that: The appearance decorative plate is placed on the upper end of the profile keel, and the appearance decorative plate is twisted and deformed according to the shape of the profile keel so that it completely fits the profile keel.

5. The all-aluminum alloy structure free-processing hyperbolic plate according to claim 1, characterized in that: The modeling frame is composed of a straight section profile keel which is cut, angled and welded to form a base, and the bent profile keel and the straight section profile keel base are fixed together by welding.

6. The all-aluminum alloy structure non-machining hyperbolic plate according to claim 1, characterized in that: The exterior decorative board panel, folding edges, fixings, profile keels, rivets and self-tapping screws are all made of aluminum alloy.

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