A plastic gear with an insert structure

By designing anti-temperature layer, buffer layer and anti-temperature layer in plastic gears, and combining the auxiliary structure of ventilation grooves and connecting inserts, the problem of damage to plastic gears in overheating or supercooling environments is solved, and its practicality and functionality are improved.

CN222702510UActive Publication Date: 2025-04-01SUZHOU XUESHENG PLASTIC & ELECTRIC APPLIANCE CO LTD
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Patent Information

Application Number
CN202421705296.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-18
Publication Date
2025-04-01
Estimated Expiration
2034-07-18

AI Technical Summary

Technical Problem

Existing plastic gears with insert structures are prone to damage in overheating or supercooling environments, which affects their continued use and practicality.

Method used

A plastic gear with an insert structure is designed, adopting a combination of a main mechanism and an auxiliary mechanism. The main mechanism includes a high-temperature anti-temperature layer, a buffer layer and a low-temperature anti-temperature layer. The auxiliary mechanism includes a ventilation groove, a plastic gear sawtooth and a connecting insert. The thermal expansion and contraction space is reserved through these layers and structures to enhance the resistance to high-temperature and low-temperature resistance, and improve heat dissipation and connection density through the ventilation groove and connecting insert.

Benefits of technology

It effectively reduces the risk of damage to plastic gears in high or low temperature environments, improves its practicality and functionality, and extends its service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of plastic gears, and discloses a plastic gear with an insert structure, including a main body mechanism and an auxiliary mechanism, wherein the auxiliary mechanism is located above the main body mechanism, and the main body mechanism includes a plastic gear body, a first PVC protective layer and an inorganic coating, wherein the first PVC protective layer is fixedly mounted on the inner end of the plastic gear body, the inorganic coating is fixedly mounted on the lower end of the first PVC protective layer, the anti-corrosion layer is fixedly mounted on the lower end of the inorganic coating, the hydrophobic layer is fixedly mounted on the lower end of the anti-corrosion layer, and the high-temperature protection layer is fixedly mounted on the lower end of the hydrophobic layer. The plastic gear with an insert structure, by installing the main body mechanism, allows the user to use the high-temperature protection layer, the buffer layer and the low-temperature protection layer in coordination, so that when the plastic gear is in a high-temperature or low-temperature environment for a long time, the space required for the plastic gear to expand and contract is reserved, thereby reducing the risk of damage to the plastic gear and improving the practicality of the device.
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Description

Technical Field

[0001] The utility model relates to the technical field of plastic gears, in particular to a plastic gear with an insert structure. Background Art

[0002] As competition in the gear industry continues to intensify, domestic excellent gear manufacturers are paying more and more attention to the research of the industry market. With the development of science, gears have gradually changed from metal gears to plastic gears. Because plastic gears are more lubricating and wear-resistant, they can reduce noise, reduce costs, and reduce friction. Plastic gears are gears made of plastic. Plastic gears are light, low-cost and easy to process. Plastic gears are widely used in textile, machine tool, instrumentation and other industries.

[0003] A prior art patent document CN220748969U discloses a plastic gear, which mentions that the plastic gear includes a gear body, which includes an inner ring, an outer ring, and a circle of teeth formed on the outer wall of the outer ring, the inner ring and the outer ring are connected by a circle of spokes, the gear body has two gear bodies and is axially arranged in parallel, and the teeth on the two gear bodies are aligned one by one; the two gear bodies are pressed together and fixedly connected by multiple screws; in the two teeth aligned in position, the adjacent two sides of the two teeth are formed with a concave cavity with a shape matching the teeth, one side of the concave cavity extends to the tooth top, and the other side of the concave cavity extends to the inner side of the outer ring. The plastic gear is relatively light.

[0004] However, in actual use, the existing plastic gears with insert structures are prone to damage when they are in an overheated or overcooled environment for a long time due to different design mechanisms, which affects the subsequent use of the plastic gears and reduces their practicality. Utility Model Content

[0005] The purpose of the utility model is to provide a plastic gear with an insert structure to solve the problem mentioned in the above background technology that, due to different design mechanisms, plastic gears are prone to damage when they are in an overheated or overcooled environment for a long time, which affects the subsequent use of the plastic gears and reduces their practicality.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solution: a plastic gear with an insert structure, comprising a main mechanism and an auxiliary mechanism, wherein the auxiliary mechanism is located above the main mechanism, and the main mechanism comprises a plastic gear body, a first PVC protective layer and an inorganic coating, wherein the first PVC protective layer is fixedly installed at the inner end of the plastic gear body, and the inorganic coating is fixedly installed at the lower end of the first PVC protective layer.

[0007] Preferably, the main body structure also includes an anti-corrosion layer, a hydrophobic layer, a high temperature protection layer, a buffer layer, a low temperature protection layer, a fireproof layer, a second PVC protective layer and a connecting layer. The anti-corrosion layer is fixedly installed at the lower end of the inorganic coating, and the hydrophobic layer is fixedly installed at the lower end of the anti-corrosion layer.

[0008] Preferably, the high temperature protection layer is fixedly installed at the lower end of the hydrophobic layer, the buffer layer is fixedly installed at the lower end of the high temperature protection layer, and the low temperature protection layer is fixedly installed at the lower end of the buffer layer.

[0009] Preferably, the fireproof layer is fixedly installed at the lower end of the low-temperature protection layer, the second PVC protective layer is fixedly installed at the lower end of the fireproof layer, and the connecting layer is fixedly installed at the inner end of the plastic gear body.

[0010] Preferably, the auxiliary mechanism comprises a ventilation groove, plastic gear teeth, an assembly groove, a connecting insert and a connecting rod, the ventilation groove is fixedly arranged at the inner end of the plastic gear body, and the plastic gear teeth are fixedly installed at the outer end of the plastic gear body.

[0011] Preferably, the assembly groove is fixedly arranged at the inner end of the plastic gear body, the connecting insert is fixedly installed at the upper end of the assembly groove, and the connecting rod is fixedly installed at the right end of the connecting insert.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. The plastic gear with an insert structure, through the installation of the main body mechanism, allows the user to use the high temperature protection layer, the buffer layer and the low temperature protection layer in combination, so that when the plastic gear is in a high temperature or low temperature environment for a long time, the space required for the thermal expansion and contraction of the plastic gear is reserved, thereby reducing the risk of damage to the plastic gear and improving the practicality of the equipment.

[0014] 2. The plastic gear with an insert structure, by installing an auxiliary mechanism, allows the user to connect the motor or other plastic gear parts through the connecting insert and the connecting rod, so that the connecting insert can be connected more tightly, thereby increasing the functionality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model;

[0017] Figure 3 The schematic diagram of the local structure of the auxiliary mechanism of the utility model is shown in FIG. Figure 1 ;

[0018] Figure 4 The schematic diagram of the local structure of the auxiliary mechanism of the utility model is shown in FIG. Figure 2 .

[0019] In the figure: 1. Main body; 101. Plastic gear body; 102. First PVC protective layer; 103. Inorganic coating; 104. Anti-corrosion layer; 105. Hydrophobic layer; 106. High temperature protection layer; 107. Buffer layer; 108. Low temperature protection layer; 109. Fireproof layer; 110. Second PVC protective layer; 111. Connecting layer; 2. Auxiliary mechanism; 201. Ventilation slot; 202. Plastic gear serrations; 203. Assembly slot; 204. Connecting insert; 205. Connecting rod. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-Figure 4 The utility model provides a technical solution: a plastic gear with an insert structure, including a main mechanism 1 and an auxiliary mechanism 2, the auxiliary mechanism 2 is located above the main mechanism 1, the main mechanism 1 includes a plastic gear body 101, a first PVC protective layer 102 and an inorganic coating 103, the first PVC protective layer 102 is fixedly installed on the inner end of the plastic gear body 101, and the inorganic coating 103 is fixedly installed on the lower end of the first PVC protective layer 102.

[0022] The main body 1 also includes an anti-corrosion layer 104, a hydrophobic layer 105, an anti-high temperature layer 106, a buffer layer 107, an anti-low temperature layer 108, a fireproof layer 109, a second PVC protective layer 110 and a connecting layer 111. The anti-corrosion layer 104 is fixedly installed at the lower end of the inorganic coating 103, the hydrophobic layer 105 is fixedly installed at the lower end of the anti-corrosion layer 104, the anti-high temperature layer 106 is fixedly installed at the lower end of the hydrophobic layer 105, the buffer layer 107 is fixedly installed at the lower end of the anti-high temperature layer 106, the anti-low temperature layer 108 is fixedly installed at the lower end of the buffer layer 107, the fireproof layer 109 is fixedly installed at the lower end of the anti-low temperature layer 108, the second PVC protective layer 110 is fixedly installed at the lower end of the fireproof layer 109, and the connecting layer 111 is fixedly installed at the inner end of the plastic gear body 101. When the user uses the device, the first PVC protective layer 102 is connected to the second PVC protective layer 103 through the first PVC protective layer 102 and the second PVC protective layer 111. The two PVC protective layers 110 are used together to protect the plastic gear body 101. The inorganic coating 103 and the anti-corrosion layer 104 are used to prevent corrosion of the plastic gear body 101. The hydrophobic layer 105 can prevent water from remaining on the surface of the plastic gear body 101 and affecting the normal use of the plastic gear body 101. The high temperature protection layer 106 and the low temperature protection layer 108 are used together to reduce the phenomenon of thermal expansion and contraction caused by the plastic gear body 101 being in a high or low temperature environment for a long time. The buffer layer 107 can reserve space for thermal expansion and contraction to reduce the possibility of damage to the plastic gear body 101. The fireproof layer 109 can reduce the impact of fire on the plastic gear body 101.

[0023] The auxiliary mechanism 2 includes a ventilation groove 201, a plastic gear serration 202, an assembly groove 203, a connecting insert 204 and a connecting rod 205. The ventilation groove 201 is fixedly arranged at the inner end of the plastic gear body 101, the plastic gear serration 202 is fixedly arranged at the outer end of the plastic gear body 101, the assembly groove 203 is fixedly arranged at the inner end of the plastic gear body 101, the connecting insert 204 is fixedly arranged at the upper end of the assembly groove 203, and the connecting rod 205 is fixedly arranged at the right end of the connecting insert 204. When the user uses the device, the use of the ventilation groove 201 can dissipate the heat at the friction position between the components of the plastic gear body 101, thereby accelerating the dissipation of temperature. The use of the assembly groove 203 makes it easy for the user to install the connecting insert 204 and the connecting rod 205. By connecting the connecting insert 204 and the connecting rod 205, it is easy for the user to connect the motor or other plastic gear components, so that the connecting insert 204 can be connected more tightly.

[0024] Working principle: When the user uses the device, the first PVC protective layer 102 and the second PVC protective layer 110 are used together to protect the plastic gear body 101. The inorganic coating 103 and the anti-corrosion layer 104 are used to prevent the plastic gear body 101 from corrosion. The hydrophobic layer 105 can prevent water from remaining on the surface of the plastic gear body 101 and affecting the normal use of the plastic gear body 101. The high temperature protection layer 106 and the low temperature protection layer 108 are used together to reduce the phenomenon of thermal expansion and contraction caused by the plastic gear body 101 being in a high temperature or low temperature environment for a long time. The use of layer 107 allows for reserved space for thermal expansion and contraction, thereby reducing the possibility of damage to the plastic gear body 101. The use of the fireproof layer 109 reduces the impact of fire on the plastic gear body 101. When the user uses the device, the use of the ventilation groove 201 allows the heat to be dissipated from the friction points between the components of the plastic gear body 101, thereby accelerating the dissipation of temperature. The use of the assembly groove 203 allows the user to easily install the connecting insert 204 and the connecting rod 205. The connecting insert 204 and the connecting rod 205 allow the user to easily connect a motor or other plastic gear components, thereby allowing the connecting insert 204 to be connected more tightly.

[0025] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A plastic gear with an insert structure, comprising a main mechanism (1) and an auxiliary mechanism (2), characterized in that: The auxiliary mechanism (2) is located above the main mechanism (1); the main mechanism (1) comprises a plastic gear body (101), a first PVC protective layer (102) and an inorganic coating (103); the first PVC protective layer (102) is fixedly mounted on the inner end of the plastic gear body (101); and the inorganic coating (103) is fixedly mounted on the lower end of the first PVC protective layer (102).

2. The plastic gear with an insert structure according to claim 1, characterized in that: The main body structure (1) further comprises an anti-corrosion layer (104), a hydrophobic layer (105), a high temperature protection layer (106), a buffer layer (107), a low temperature protection layer (108), a fireproof layer (109), a second PVC protective layer (110) and a connecting layer (111); the anti-corrosion layer (104) is fixedly mounted on the lower end of the inorganic coating (103); and the hydrophobic layer (105) is fixedly mounted on the lower end of the anti-corrosion layer (104).

3. The plastic gear with an insert structure according to claim 2, characterized in that: The high temperature protection layer (106) is fixedly installed at the lower end of the hydrophobic layer (105), the buffer layer (107) is fixedly installed at the lower end of the high temperature protection layer (106), and the low temperature protection layer (108) is fixedly installed at the lower end of the buffer layer (107).

4. The plastic gear with an insert structure according to claim 3, characterized in that: The fireproof layer (109) is fixedly mounted on the lower end of the low temperature protection layer (108), the second PVC protective layer (110) is fixedly mounted on the lower end of the fireproof layer (109), and the connecting layer (111) is fixedly mounted on the inner end of the plastic gear body (101).

5. The plastic gear with an insert structure according to claim 4, characterized in that: The auxiliary mechanism (2) comprises a ventilation groove (201), plastic gear teeth (202), an assembly groove (203), a connecting insert (204) and a connecting rod (205); the ventilation groove (201) is fixedly arranged at the inner end of the plastic gear body (101); and the plastic gear teeth (202) are fixedly mounted at the outer end of the plastic gear body (101).

6. The plastic gear with an insert structure according to claim 5, characterized in that: The assembly groove (203) is fixedly arranged at the inner end of the plastic gear body (101), the connecting insert (204) is fixedly installed at the upper end of the assembly groove (203), and the connecting rod (205) is fixedly installed at the right end of the connecting insert (204).

Citation Information

Patent Citations

  • Plastic gear

    CN220748969U