A new type of electric grease pump
By designing an integrated pump barrel structure and a new electric grease pump that adopts acrylic centrifugal casting process, the existing products are solved in size misfit, non-compliant type and insufficient capacity in wind turbines, and a higher capacity and a more stable pump barrel structure are achieved.
Patent Information
- Application Number
- CN202421718341.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-19
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-07-19
AI Technical Summary
When used in centralized lubrication systems of wind turbines, the existing G3 electric grease pumps have problems such as inadequate size, non-compliance in type and insufficient capacity.
A new electric grease pump was designed, adopting an integrated pump barrel structure, with a maximum capacity increased from 4L to 20L, and a single pump barrel was manufactured through acrylic centrifugal casting process, solving the problem of easy cracking of the material.
The structure of the new electric grease pump meets the installation requirements of wind turbine units, meets capacity and type requirements, improves the maximum capacity, and improves the stability of the pump barrel through optimizing material technology.
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Figure CN222703061U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wind power lubrication equipment, in particular to an electric grease pump. Background Art
[0002] The G3 electric grease pump is an excellent lubrication equipment product, but the existing product structure used in the centralized lubrication system of wind turbines has a series of incompatibility issues such as the size cannot be adapted to the existing wind turbine installation platform; the type is not compliant: the structure is inconsistent with the national standard / enterprise standard requirements; the capacity does not meet customer requirements: the existing version can only provide a 4L pressure plate pump barrel structure, etc. Utility Model Content
[0003] The utility model aims to provide a novel electric grease pump, which solves a series of incompatibility problems existing in the application of the existing product structure in the centralized lubrication system of the wind turbine.
[0004] To achieve the above purpose, the utility model provides the following technical solutions: a new electric grease pump includes an upper bracket, a lower bracket, an integrated pump barrel assembly and a base, the upper bracket and the integrated pump barrel assembly are bolted, the upper part of the adapter bottom bracket is connected to the integrated pump barrel assembly, the lower part of the adapter bottom bracket is connected to the base, the lower bracket is bolted to the base, the integrated pump barrel assembly includes a single pump barrel and a lip seal,
[0005] Furthermore, the adapter base is manufactured using an aluminum casting process.
[0006] Furthermore, the single pump barrel is manufactured by centrifugal casting of acrylic material.
[0007] The beneficial effects of the utility model are as follows: the pump barrel structure is an integrated pump barrel structure which meets the installation requirements, capacity requirements and type requirements of the integrated lubrication system of the wind turbine generator set for the electric grease pump; the maximum capacity of the electric grease pump is increased from 4L to 20L, and the single pump barrel using the acrylic centrifugal casting process solves the problem of easy cracking of the PC material pump barrel. BRIEF DESCRIPTION OF THE DRAWINGS
[0008] Figure 1 This is the structure diagram of the electric grease pump;
[0009] Figure 2 It is a structural diagram of the transfer base.
[0010] Figure 3 It is a structural diagram of the integrated pump barrel assembly.
[0011] Figure 4 It is a structural diagram of a single pump barrel.
[0012] In the figure: 1-upper bracket, 2-single pump barrel, 3-integrated pump barrel assembly, 4-adapter base, 5-lip seal, 6-lower bracket, 7-base. DETAILED DESCRIPTION
[0013] The present invention will be further described in detail below in conjunction with the accompanying drawings and implementation modes.
[0014] like Figure 1 , Figure 2 , Figure 3 , Figure 4 As shown, a novel electric grease pump includes an upper bracket 1, a lower bracket 6, an integrated pump barrel assembly 3 and a base 7, the upper bracket 1 and the integrated pump barrel assembly 3 are bolted, the upper part of the adapter base 4 is connected to the integrated pump barrel assembly 3, the lower part of the adapter base 4 is connected to the base 7, the lower bracket 6 is bolted to the base 7, the integrated pump barrel assembly 3 includes a single pump barrel 2 and a lip seal 5, the adapter base 4 is manufactured by aluminum casting technology, and the single pump barrel 2 is manufactured by centrifugal casting of acrylic material.
[0015] Grease is pumped into the integrated pump barrel assembly 3 through the oiling nozzle of the base 7 by the grease pump. As the grease is gradually squeezed in, the internal air is discharged through the gap formed by the fishing line and the pressure plate lip seal 5. When the grease completely fills the pump barrel cavity, the fishing line can be quickly pulled out to complete the sealing of the pump barrel cavity. At the same time, the grease pushes the pressure plate to gradually rise. When the bottom of the pressure plate lip seal 5 is close to the exhaust hole, the grease filling is stopped, and the maximum liquid level is reached at this time. After the grease pump is installed at the specified position of the wind turbine through the upper bracket 1 and the lower bracket 2 and connected with the distributor, pipeline, controller, etc., the motor rotates to drive the cam structure to push the pump core to discharge grease, and the key gear lubrication is completed in a timely and quantitative manner according to the established program of the controller. After the electric grease pump has been running for a period of time, when the bottom of the pressure plate lip seal 5 moves close to the low liquid level, the proximity sensor in the base 7 triggers the switch and sends a low liquid level signal alarm, notifying the maintenance personnel to add grease again.
[0016] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any minor modifications, equivalent substitutions and improvements made to the above embodiments based on the technical essence of the present invention should be included in the protection scope of the technical solution of the present invention.
Claims
1. A new type of electric grease pump, characterized in that The invention comprises an upper bracket (1), a lower bracket (6), an integrated pump barrel assembly (3) and a base (7); the upper bracket (1) and the integrated pump barrel assembly (3) are connected by bolts; the upper part of the transfer base bracket (4) is connected to the integrated pump barrel assembly (3); the lower part of the transfer base bracket (4) is connected to the base (7); the lower bracket (6) and the base (7) are connected by bolts; and the integrated pump barrel assembly (3) comprises a single pump barrel (2) and a lip seal (5).
2. According to claim 1, a new type of electric grease pump is characterized in that the adapter The bottom bracket (4) is manufactured by aluminum casting technology.
3. According to claim 1, a new type of electric grease pump is characterized in that The single pump barrel (2) is made of acrylic material by centrifugal casting.