A new type of boiler for silica sol production

By designing arc-shaped thermal conduction plates and efficient cleaning components in a steam boiler for silicon sol production, the problem of reduced thermal conductivity caused by carbon ash adhesion is solved, and efficient heating and automatic carbon ash cleaning of the boiler are achieved.

CN222703284UActive Publication Date: 2025-04-01GUCHENG COUNTY HONGJIANG NEW FOUNDRY MATERIAL CO LTD
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Patent Information

Application Number
CN202420260137.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-02
Publication Date
2025-04-01
Estimated Expiration
2034-02-02

AI Technical Summary

Technical Problem

The carbon ash produced by the existing steam boiler for silicon sol production during combustion will adhere to the thermal insulation board, resulting in a reduction in thermal conductivity.

Method used

A new boiler including curved thermal plates and efficient cleaning components was designed to increase the thermal area by using curved thermal plates, and automatic cleaning and discharge of carbon ash was achieved through a combination of screw conveyors and cleaning drums.

Benefits of technology

It improves the heating efficiency of the boiler, ensures the continuous and efficient heat conduction of the thermal insulation board, and through the automatic cleaning system, the efficient discharge of carbon ash is achieved, extending the service life of the boiler.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of boilers, and specifically relates to a new type of boiler for silica sol production. It includes a boiler shell, a burner is arranged outside the boiler shell, a conveying assembly is arranged below the boiler shell, a partition is arranged inside the boiler shell, a steam through hole is arranged on the partition, a threaded heating smoke pipe is arranged above the partition, one end of the threaded heating smoke pipe extends out of the boiler shell, an arc-shaped heat-conducting plate is arranged below the partition in the boiler shell, and a high-efficiency cleaning assembly is arranged between the boiler shell and the arc-shaped heat-conducting plate. The utility model designs an arc-shaped heat-conducting plate, which can increase the heat-conducting area and improve the heating efficiency; in addition, according to the structure of the arc-shaped heat-conducting plate, a cleaning roller that can fit is designed, which can work when needed, and the carbon ash is cleaned by mobilizing the external mechanical structure, and the carbon ash is transported and discharged through a screw conveyor, so that the overall cleaning is more reasonable and efficient.
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Description

Technical Field

[0001] The utility model belongs to the technical field of boilers, and specifically relates to a new boiler for producing silica sol. Background Art

[0002] Silica sol is a dispersion of nano-scale silicon dioxide particles in water or solvent. There are different ways to prepare silica sol. The most commonly used methods are ion exchange, one-step hydrolysis of silicon powder, silane hydrolysis, etc. Boiler is an energy conversion device. The hot water or steam generated in the boiler can directly provide the required heat energy for industrial production and people's lives, and can also be converted into mechanical energy through steam power devices. In the production process of silica sol, a boiler is required to provide high-temperature steam.

[0003] Publication (Announcement) No.: CN210107350U. The utility model discloses a steam boiler for silica sol production. The inner cavity of the boiler shell is divided into a steam chamber and a boiling water chamber. The boiling water chamber is provided with a liquid inlet pipe, and a combustion chamber is provided in the boiling water chamber. An auger shell is fixedly connected to the bottom of the combustion chamber, and an auger is provided in the inner cavity of the auger shell. An ash drop hole is provided at the connection between the combustion chamber and the auger shell. A steam outlet is provided at the top of the steam chamber. A smoke pipe is provided in the steam chamber. One end of the smoke pipe passes through a partition and is connected to the combustion chamber. The other end of the smoke pipe passes through the boiler shell. A burner is provided outside the boiler shell. The combustion pipe of the burner passes through the boiler shell and extends into the combustion chamber. The utility model has a simple structure and is easy to use. It can efficiently provide steam for a reactor for silica sol production.

[0004] After analysis, this solution only collects carbon ash produced by combustion by letting it fall on its own. However, the carbon ash will float upward under the influence of the heat wave during combustion. As time goes by, it will adhere to the main heat conduction partition above, reducing the efficiency of heat conduction. Optimization and improvement are needed to address the above problems. Utility Model Content

[0005] In order to solve the problems existing in the background technology, the utility model provides a new boiler for producing silica sol; the boiler can perform dust cleaning and collection by itself, and has better practicality.

[0006] The utility model provides a new boiler for silica sol production, comprising a boiler shell, a burner is arranged outside the boiler shell, a conveying assembly is arranged below the boiler shell, a partition is arranged inside the boiler shell, a steam through hole is arranged on the partition, a threaded heating smoke pipe is arranged above the partition, one end of the threaded heating smoke pipe extends out of the boiler shell, an arc-shaped heat conducting plate is arranged inside the boiler shell below the partition, and a high-efficiency cleaning assembly is arranged between the boiler shell and the arc-shaped heat conducting plate; the high-efficiency cleaning assembly comprises an arc-shaped slide groove which is symmetrically arranged in the boiler shell and corresponding to the arc-shaped heat conducting plate, a slider is arranged slidingly in the arc-shaped slide groove, a cleaning roller is arranged between the sliders, a fixing plate is arranged outside the boiler shell, a motor is arranged on the fixing plate, a rope collecting roller is arranged on the output end of the motor, a high-temperature resistant steel cable is wound on the rope collecting roller, both ends of the high-temperature resistant steel cable extending into the boiler shell are fixedly connected to the sliders close thereto, and an auxiliary dust cleaning assembly is arranged below the arc-shaped heat conducting plate in the boiler shell.

[0007] Furthermore, the burner is provided with a combustion tube, one end of which extends into the boiler shell.

[0008] Furthermore, the conveying assembly includes a conveying pipe located below the boiler shell, a screw conveyor is provided in the conveying pipe, and a discharge port is provided on the conveying pipe.

[0009] Furthermore, the auxiliary cleaning assembly includes an inclined plate plugged into the boiler shell, a number of connecting rods are evenly arranged on the inclined plate, a connecting plate is arranged at one end of the connecting rod extending out of the boiler shell, a vibration motor is arranged on the connecting plate, a spring is arranged on the connecting rod, and the spring is fixedly connected to the connecting plate.

[0010] Furthermore, a plurality of supporting legs are provided below the boiler housing.

[0011] Furthermore, the boiler shell is provided with a water inlet pipe between the partition and the arc-shaped heat-conducting plate.

[0012] Furthermore, the threaded heating smoke pipe is interconnected with the arc-shaped heat conducting plate.

[0013] Furthermore, an exhaust pipe is provided above the boiler shell, and a solenoid valve is provided between the boiler shell and the exhaust pipe.

[0014] Furthermore, the cleaning roller is made of steel alloy.

[0015] Beneficial effects of the utility model:

[0016] The utility model designs an arc-shaped heat-conducting plate, which can increase the heat-conducting area and improve the heating efficiency. In addition, a cleaning roller that can fit the structure of the arc-shaped heat-conducting plate is designed, which can work when needed, clean the carbon ash through the mobilization of the external mechanical structure, and transport and discharge it through a screw conveyor, so that the overall cleaning is more reasonable and efficient. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a front and top stereoscopic view of a new boiler for producing silica sol according to the utility model.

[0018] Figure 2 This is a rear and top stereoscopic view of a new boiler for producing silica sol according to the utility model.

[0019] Figure 3 This is a front and bottom stereoscopic diagram of a new boiler for producing silica sol according to the utility model.

[0020] Figure 4 This is a front cross-sectional view of a new boiler for producing silica sol according to the utility model.

[0021] Figure 5 The utility model is a schematic diagram of a cleaning drum of a new boiler for producing silica sol.

[0022] Figure 6 This is a schematic diagram of an inclined plate of a new boiler for producing silica sol according to the utility model.

[0023] As shown in the figure:

[0024] 1. Boiler shell, 2. Burner, 3. Partition, 4. Steam hole, 5. Threaded heating smoke pipe, 6. Arc heat conduction plate, 7. Arc slide, 8. Slider, 9. Cleaning roller, 10. Fixed plate, 11. Motor, 12. Rope-collecting roller, 13. High-temperature resistant steel cable, 14. Combustion tube, 15. Conveying end, 16. Discharge port, 17. Inclined plate, 18. Connecting rod, 19. Connecting plate, 20. Vibrating motor, 21. Spring, 22. Support leg, 23. Water inlet pipe, 24. Solenoid valve, 25. Exhaust pipe. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] In the description of the utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the utility model can be understood according to specific circumstances.

[0027] Please see all instructions drawings:

[0028] A new type of boiler for producing silica sol comprises a boiler shell 1, a burner 2 is arranged outside the boiler shell 1, a conveying assembly is arranged below the boiler shell 1, a partition 3 is arranged inside the boiler shell 1, a steam through hole 4 is arranged on the partition 3, a threaded heating smoke pipe 5 is arranged above the partition 3, one end of the threaded heating smoke pipe 5 extends outside the boiler shell 1, an arc-shaped heat conducting plate 6 is arranged below the partition 3 inside the boiler shell 1, and a high-efficiency cleaning assembly is arranged between the boiler shell 1 and the arc-shaped heat conducting plate 6;

[0029] From the above description, it can be known that a boiling water chamber is formed between the partition plate 3 and the arc-shaped heat conducting plate 6, and steam is discharged to the top of each class through the steam through hole 4, and synchronously with the threaded heating smoke pipe 5 for heating.

[0030] The high-efficiency cleaning component includes an arc-shaped chute 7 symmetrically arranged in the boiler shell 1 and corresponding to the arc-shaped heat-conducting plate 6, a slider 8 is slidably arranged in the arc-shaped chute 7, a cleaning roller 9 is arranged between the sliders 8, a fixing plate 10 is arranged outside the boiler shell 1, a motor 11 is arranged on the fixing plate 10, a rope-collecting roller 12 is arranged on the output end of the motor 11, a high-temperature resistant steel cable 13 is wound around the rope-collecting roller 12, and both ends of the high-temperature resistant steel cable 13 extending into the boiler shell 1 are fixedly connected to the slider 8 close to it, and an auxiliary dust-cleaning component is arranged below the arc-shaped heat-conducting plate 6 in the boiler shell 1;

[0031] From the above description, it can be seen that when cleaning is needed, the power of the motor 11 is turned on to drive the rope-collecting drum 12 to rotate, so that the high-temperature resistant steel cable 13 on one side is tightened, and the control slider 8 is willing to move, so that the cleaning drum 12 cleans the arc-shaped heat conduction plate 6, and the cleaned carbon ash will fall into the auxiliary cleaning component, and finally enter the conveying component, and finally be discharged.

[0032] As a technical optimization solution of the utility model, a combustion tube 14 is provided on the burner 2, and one end of the combustion tube 14 extends into the boiler shell 1;

[0033] It can be seen from the above description that the combustion tube 14 can spray the flame in the burner 2 to heat the arc-shaped heat conducting plate 6 .

[0034] As a technical optimization solution of the utility model, the conveying assembly includes a conveying pipe 15 located below the boiler shell 1, a screw conveyor is arranged in the conveying pipe 15, and a discharge port 16 is arranged on the conveying pipe 15;

[0035] It can be seen from the above description that when the carbon ash falls into the screw conveyor, the screw conveyor drives the carbon ash to move and finally discharges it through the discharge port 16.

[0036] As a technical optimization solution of the utility model, the auxiliary cleaning assembly includes an inclined plate 17 plugged and connected to the boiler housing 1, a plurality of connecting rods 18 are evenly arranged on the inclined plate 17, one end of the connecting rod 18 extending out of the boiler housing 1 is provided with a connecting plate 19, a vibration motor 20 is provided on the connecting plate 19, and a spring 21 is provided on the connecting rod 18, and the spring 21 is fixedly connected to the connecting plate 19;

[0037] From the above description, it can be seen that the setting of the inclined plate 17 can block most of the heat for the screw conveyor and avoid damage to the machine. When carbon ash falls onto the inclined plate 17, the vibration of the vibration motor 20 and the amplification of the spring 21 intensify the vibration of the inclined plate 17, which can better handle the carbon ash.

[0038] As a technical optimization solution of the utility model, a plurality of support legs 22 are provided below the boiler housing 1;

[0039] It can be known from the above description that the support legs 22 can be too high as a whole to provide space for discharging materials from the discharge port 16 .

[0040] As a technical optimization solution of the utility model, the boiler housing 1 is provided with a water inlet pipe 23 between the partition plate 3 and the arc-shaped heat conducting plate 6;

[0041] It can be seen from the above description that the water inlet pipe 23 can replenish water to prevent the space between the partition 3 and the arc-shaped heat conducting plate 6 from being dry-burned.

[0042] As a technical optimization solution of the utility model, the threaded heating smoke pipe 5 and the arc-shaped heat conducting plate 6 are interconnected;

[0043] From the above description, it can be seen that the threaded heating smoke pipe 5 can discharge the smoke generated by combustion, and the threaded shape can fully transfer the heat in the smoke to the space above the partition 3, which can effectively save energy.

[0044] As a technical optimization solution of the utility model, an exhaust pipe 25 is provided above the boiler shell 1, and a solenoid valve 24 is provided between the boiler shell 1 and the exhaust pipe 25;

[0045] It can be seen from the above description that the solenoid valve 25 is used to control the discharge amount of steam.

[0046] As a technical optimization solution of the utility model, the cleaning roller 9 is made of steel alloy;

[0047] From the above description, it can be seen that metals such as tungsten, rhenium, osmium, tantalum, niobium, and iridium are added to general steel to improve the overall heat resistance.

[0048] Working principle:

[0049] When cleaning is required, the power of the motor 11 is turned on to drive the rope-collecting drum 12 to rotate, so that the high-temperature resistant steel cable 13 on one side is tightened, and the control slider 9 is willing to move, so that the cleaning drum 12 cleans the arc-shaped heat conduction plate 6, and the cleaned carbon ash will fall into the auxiliary cleaning component. When the carbon ash falls into the screw conveyor, the screw conveyor drives the carbon ash to move, and finally it is discharged through the discharge port 16.

[0050] The above describes the utility model and its implementation methods, which are not restrictive. The specific implementation method is only one of the implementation methods of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it, without departing from the purpose of the invention of the utility model, they can design a structure and embodiment similar to the technical solution without creativity, which should belong to the protection scope of the utility model.

Claims

1. A new type of boiler for silica sol production, comprising a boiler shell, characterized in that: A burner is provided outside the boiler shell, a conveying assembly is provided below the boiler shell, a partition is provided inside the boiler shell, a steam through hole is provided on the partition, a threaded heating smoke pipe is provided above the partition, one end of the threaded heating smoke pipe extends out of the boiler shell, an arc-shaped heat conducting plate is provided inside the boiler shell below the partition, and a high-efficiency cleaning assembly is provided between the boiler shell and the arc-shaped heat conducting plate; the high-efficiency cleaning assembly includes an arc-shaped slide groove symmetrically arranged in the boiler shell and corresponding to the arc-shaped heat conducting plate, a slider is provided for sliding in the arc-shaped slide groove, a cleaning roller is provided between the sliders, a fixing plate is provided outside the boiler shell, a motor is provided on the fixing plate, a rope collecting roller is provided on the output end of the motor, a high-temperature resistant steel cable is wound on the rope collecting roller, both ends of the high-temperature resistant steel cable extending into the boiler shell are fixedly connected to the adjacent sliders, and an auxiliary cleaning assembly is provided below the arc-shaped heat conducting plate in the boiler shell.

2. A new type of boiler for producing silica sol according to claim 1, characterized in that: The burner is provided with a combustion tube, one end of which extends into the boiler shell.

3. The new type of boiler for producing silica sol according to claim 1 is characterized in that: The conveying assembly comprises a conveying pipe located below the boiler shell, a screw conveyor is arranged in the conveying pipe, and a discharge port is arranged on the conveying pipe.

4. The new boiler for producing silica sol according to claim 1 is characterized in that: The auxiliary cleaning assembly includes an inclined plate plugged into the boiler shell, a plurality of connecting rods are evenly arranged on the inclined plate, a connecting plate is arranged at one end of the connecting rod extending out of the boiler shell, a vibration motor is arranged on the connecting plate, a spring is arranged on the connecting rod, and the spring is fixedly connected to the connecting plate.

5. The new boiler for producing silica sol according to claim 1 is characterized by: A plurality of supporting legs are arranged below the boiler shell.

6. The new type of boiler for producing silica sol according to claim 1, characterized in that: The boiler shell is provided with a water inlet pipe between the partition plate and the arc-shaped heat-conducting plate.

7. The new type of boiler for producing silica sol according to claim 1 is characterized by: The threaded heating smoke pipe is interconnected with the arc-shaped heat conducting plate.

8. The new type of boiler for producing silica sol according to claim 1 is characterized by: An exhaust pipe is arranged above the boiler shell, and a solenoid valve is arranged between the boiler shell and the exhaust pipe.

9. The novel boiler for producing silica sol according to claim 1, characterized in that: The cleaning roller is made of steel alloy.

Citation Information

Patent Citations

  • Steam boiler for silica sol production

    CN210107350U