Sintering machine ring cooler with water tank cleaning device

By designing a sink cleaning device in the sintering machine ring cold machine sink, and using the cooperation of the mud lifting mechanism and the flushing assembly, the problem of low cleaning efficiency and manual cleaning in the prior art is solved, achieving more efficient sludge cleaning and stronger cleaning effects.

CN222703841UActive Publication Date: 2025-04-01扬州欧谱机械制造有限公司
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Patent Information

Application Number
CN202421252673.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-04-01
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

The prior art is not efficient when cleaning impurities in the sintering machine ring colder sink, and requires manual cleaning, resulting in poor cleaning.

Method used

A water tank cleaning device is designed, including a water supply assembly, a lift assembly and a mud lifting board mechanism. The mud lifting mechanism consists of a front scraper, a rear scraper, a flushing component and a mud lifting mechanism. Through the lifting and lowering movement of the lifting component, the sludge in the sink can be scraped and flushed.

Benefits of technology

Through the cooperation of the front scraper and the rear scraper, the surface sludge in the sink can be effectively scraped off, and the residual sludge can be further rinsed through the rinsing component to improve the cleaning effect. The design of the mud-rolling mechanism can also stir the sinking silt to diffuse it into the water, facilitate subsequent cleaning and improve cleaning efficiency.

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Abstract

The utility model discloses a sintering machine ring cooler with a water tank cleaning device, which relates to the technical field of auxiliary equipment of sintering machine ring coolers, including a water tank, a water supply component is installed on one side of the water tank, a lifting component is installed on the surface of the water supply component, and a mud raising plate mechanism is installed on the surface of the lifting component. The utility model is that the plate surface of the mud raising plate mechanism is perpendicular to the running direction of the upper water tank, and the mud raising plate mechanism and the upper water tank are in relative motion. When the upper water tank moves, the bottom sludge in the upper water tank is stirred and raised by the mud raising plate mechanism when passing through the mud raising plate mechanism, and the sludge leaves the bottom surface of the upper water tank and diffuses into the water to form turbid liquid, so that the sludge will not sink to the bottom, which makes it convenient for subsequent staff to suck and clean the sludge in the water tank, eliminating the need for manual shoveling and cleaning of the sludge, and improving the cleaning efficiency.
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Description

Technical Field

[0001] The utility model relates to the technical field of auxiliary equipment for a sintering machine ring cooler, in particular to a sintering machine ring cooler with a water tank cleaning device. Background Art

[0002] The sintering ring cooler is an important main line equipment in the sintering production process. It uses air blast to cool the high-temperature ore on the sintering machine trolley. The cooling process has high requirements for the overall sealing of the ring cooler. Excessive harmful air leakage of the ring cooler will not only cause energy waste and forced reduction of sintering production, but also affect the heat radiation and dust pollution around the ring cooler. The water seal of the sintering ring cooler is an upper and lower water seal. The upper water tank consists of two relatively independent inner and outer annular grooves, and water is injected inside.

[0003] At present, publication number CN218723201U discloses a water tank cleaning device based on a ring cooler, including a ring cooler and a water tank, wherein a water tank is arranged on the outside of the ring cooler, a left support rod of the ring cooler is fixedly connected with a fixed plate, a fixed rod is slidably connected on the inner side of the fixed plate, and a float is fixedly connected with the bottom end of the fixed rod. In the utility model, impurities in the water tank of the ring cooler gradually accumulate to increase the height, and the water level in the water tank rises to drive the float to rise steadily, and the float drives the fixed rod and the pressure plate fixedly connected to the outside thereof to move upward. When the accumulated impurities cause the water level to reach a certain height, the float drives the pressure plate to apply force to the pressure sensor, and the pressure sensor feeds back the pressure signal to the controller in real time. After reaching the warning value, the controller controls the alarm to automatically warn, reminding the staff to clean up the impurities in time, so as to avoid excessive accumulation of impurities in the water tank affecting the normal operation of the ring cooler and increase the practicality of the device.

[0004] In order to solve the problem of cleaning the water tank of the annular cooler, the existing technology uses a float to drive the pressure plate to apply force to the pressure sensor. The pressure sensor feeds back the pressure signal to the controller in real time. After reaching the warning value, the controller controls the alarm to automatically warn, reminding the staff to clean up the impurities in time. However, there is still a need for manual cleaning of the sludge in the water tank and some mud-raising plates may not clean thoroughly during cleaning, which leads to low water tank cleaning efficiency and poor cleaning effect. Utility Model Content

[0005] The utility model aims to provide a sintering machine ring cooler with a water tank cleaning device to solve the problems raised in the above background technology.

[0006] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0007] A sintering machine ring cooler with a water tank cleaning device comprises a water tank, a water supply component is installed on one side of the water tank, a lifting component is installed on the surface of the water supply component, and a mud raising plate mechanism is installed on the surface of the lifting component;

[0008] The mud-raising plate mechanism includes a support seat, which is threadedly connected to the surface of the lifting assembly, one end of the support seat is fixedly connected to a support plate, one side of the support plate is fixedly connected to a front scraper, and the surface of the support plate is penetrated by a water inlet joint.

[0009] A further improvement of the technical solution of the utility model is that: a fixed plate is fixedly connected to one side of the support plate, a rear scraper is slidably provided on the rear side of the fixed plate, a flushing assembly is provided on one side of the front scraper, a flushing cavity corresponding to the liquid outlet end of the flushing assembly is formed between the front scraper and the rear scraper, and a water container is provided between the front scraper and the rear scraper, and is located in the flushing cavity, between the front scraper and the rear scraper, which can improve the compactness of the overall structure.

[0010] A further improvement of the technical solution of the utility model is that the flushing component includes a water collecting container, which is protected by a front scraper and a rear scraper. The water collecting container includes a water inlet joint connected to a water supply pipeline and a flushing port corresponding to the flushing cavity. The flushing port is arranged at a distance from the cleaning surface, which can reduce the impact of splashed sludge on the flushing hole and avoid clogging of the flushing hole.

[0011] A further improvement of the technical solution of the utility model is that a guide groove is provided on the surface of the rear scraper, a guide pin is installed inside the guide groove, a side wall of the rear scraper facing away from the scraping end is elastically connected to the fixed plate through an elastic component, the elastic component is an elastic structure such as a spring or a rubber strip, the scraping end of the rear scraper is elastically pressed against the cleaning surface, and the elastic expansion and contraction effect can increase the contact tightness of the rear scraper relative to the cleaning surface.

[0012] A further improvement of the technical solution of the utility model is that the water supply component includes a mounting plate, the mounting plate is fixedly connected to the surface of the sink, a water tank is mounted on the surface of the mounting plate, and a water pipe is installed to the water inlet joint.

[0013] A further improvement of the technical solution of the utility model is that a water pump is installed on the surface of the water tank, a water pipe is installed at the output end of the water pump, and the water pump draws water from the water tank.

[0014] A further improvement of the technical solution of the utility model is that the lifting assembly includes a motor and a limiting column, the motor is fixedly connected to the surface of the mounting plate, the output end of the motor is fixedly connected to a threaded rod, the limiting column is fixedly connected to the bottom of the mounting plate, the motor is started, the motor drives the threaded rod to rotate, the threaded rod drives the support seat to be lifted and lowered, the support seat is limited by the limiting column to be lifted and lowered, and the overall mud raising plate mechanism is driven to be lifted and lowered by driving the support seat to be lifted and lowered.

[0015] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:

[0016] 1. The utility model provides a sintering machine ring cooler with a water tank cleaning device. The front scraper scrapes off the sludge in the water tank for the first time, and the residual surface sludge is washed by the washing component to reduce the adhesion between the sludge and the tank wall, so that the residual sludge is separated from the tank wall. The residual sludge can also be separated from the pits or gaps on the tank wall by water washing, and then it is scraped off for the second time by the rear scraper in time, thereby improving the cleaning effect.

[0017] 2. The utility model provides a sintering machine ring cooler with a water tank cleaning device. The plate surface of the mud-raising plate mechanism is perpendicular to the running direction of the upper water tank, and the mud-raising plate mechanism and the upper water tank are in relative motion. When the upper water tank moves, the sludge at the bottom of the upper water tank is stirred and lifted up by the mud-raising plate mechanism when passing through the mud-raising plate mechanism. The sludge leaves the bottom of the upper water tank and diffuses into the water to form a turbid liquid, so that the sludge will not sink to the bottom, which makes it convenient for subsequent staff to suck and clean the sludge in the water tank, eliminating the need for manual shoveling and cleaning of the sludge, thereby improving the cleaning efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of the utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the water supply component of the utility model;

[0020] Figure 3 It is a structural schematic diagram of the mud-raising plate mechanism of the utility model;

[0021] Figure 4 It is a structural schematic diagram of the support plate of the utility model.

[0022] In the figure: 1. water tank; 2. water supply assembly; 20. mounting plate; 21. water tank; 22. water pump; 23. water pipe; 3. mud lifter mechanism; 30. support seat; 31. front scraper; 32. support plate; 33. guide pin; 34. flushing chamber; 35. water collecting container; 41. flushing assembly; 42. fixing plate; 4. lifting assembly; 36. flushing port; 37. water inlet joint; 38. guide groove; 39. elastic assembly; 40. rear scraper; 43. limiting column; 44. threaded rod; 45. motor. DETAILED DESCRIPTION

[0023] The present invention is further described in detail below in conjunction with the embodiments:

[0024] Example 1

[0025] like Figure 1-4 As shown, the utility model provides a sintering machine ring cooler with a water tank cleaning device, including a water tank 1, a water supply component 2 is installed on one side of the water tank 1, a lifting component 4 is installed on the surface of the water supply component 2, a mud raising plate mechanism 3 is installed on the surface of the lifting component 4, and the mud raising plate mechanism 3 includes a support seat 30, the support seat 30 is threadedly connected to the surface of the lifting component 4, one end of the support seat 30 is fixedly connected to a support plate 32, one side of the support plate 32 is fixedly connected to a front scraper 31, the surface of the support plate 32 is penetrated and connected with a water inlet joint 37, and one side of the support plate 32 is fixedly connected to a fixing plate 42. A rear scraper 40 is slidably provided on the rear side of the fixed plate 42, a flushing assembly 41 is provided on one side of the front scraper 31, a flushing cavity 34 corresponding to the liquid outlet end of the flushing assembly 41 is formed between the front scraper 31 and the rear scraper 40, the flushing assembly 41 includes a water collection container 35, the water collection container 35 includes a water inlet joint 37 connected to the water supply pipeline and a flushing port 36 corresponding to the flushing cavity 34, a guide groove 38 is provided on the surface of the rear scraper 40, a guide pin 33 is installed inside the guide groove 38, and a side wall of the rear scraper 40 away from the scraping end is elastically connected to the fixed plate 42 through an elastic assembly 39;

[0026] Specifically, the rear scraper 40 is elastically extended and retracted on the front scraper 31 in a direction perpendicular to the cleaning surface by an elastic component 39. The elastic component 39 is an elastic structure such as a spring or a rubber strip. The scraping end of the rear scraper 40 is elastically pressed against the cleaning surface. The elastic extension effect can increase the contact tightness of the rear scraper 40 relative to the cleaning surface, ensuring that the bottom surface of the rear scraper 40 is always in contact with the cleaning surface, further improving the ability to scrape surface sludge from the cleaning surface, and improving the cleaning effect. The water collection container 35 is arranged between the front scraper 31 and the rear scraper 40, and is located in the flushing chamber 34, located between the front scraper 31 and the rear scraper 40, which can improve the compactness of the overall structure and can also be achieved through the front scraper 3 1 and the rear scraper 40 protect the water collecting container 35, and the flushing port 36 is arranged at a distance from the cleaning surface, which can reduce the impact of the splashed sludge on the flushing hole and avoid the flushing hole being blocked. The mud plate mechanism 3 is vertically placed in the water tank 1, and the plate surface of the mud plate mechanism 3 is perpendicular to the running direction of the upper water tank 1. The mud plate mechanism 3 and the upper water tank 1 are in relative motion. When the upper water tank 1 moves, the sludge at the bottom of the upper water tank 1 is stirred and lifted by the mud plate mechanism 3 when passing through the mud plate mechanism 3, and the sludge leaves the bottom surface of the upper water tank 1 and diffuses into the water to form a turbid liquid, so that the sludge will not sink to the bottom, thereby facilitating the subsequent staff to suck and clean the sludge in the water tank 1, eliminating the need for manual shoveling and cleaning of the sludge.

[0027] Example 2

[0028] like Figure 1-4 As shown, on the basis of Example 1, the utility model provides a technical solution: preferably, the water supply component 2 includes a mounting plate 20, the mounting plate 20 is fixedly connected to the surface of the water tank 1, a water tank 21 is installed on the surface of the mounting plate 20, a water pump 22 is installed on the surface of the water tank 21, a water pipe 23 is installed at the output end of the water pump 22, the lifting component 4 includes a motor 45 and a limiting column 43, the motor 45 is fixedly connected to the surface of the mounting plate 20, the output end of the motor 45 is fixedly connected to a threaded rod 44, and the limiting column 43 is fixedly connected to the bottom of the mounting plate 20;

[0029] Specifically, the motor 45 is started, and the motor 45 drives the threaded rod 44 to rotate, and the threaded rod 44 drives the support seat 30 to rise and fall. The support seat 30 is limited to rise and fall by the limiting column 43. By driving the support seat 30 to rise and fall, the entire mud raising plate mechanism 3 is driven to rise and fall, which makes it convenient for the staff to repair and clean the mud raising plate mechanism 3. By installing the water pipe 23 to the water inlet joint 37, the water pump 22 draws water from the water tank 21 and transmits it to the water inlet joint 37, thereby supplying water to the water collection container 35.

[0030] The working principle of the sintering machine ring cooler with a water tank cleaning device is described in detail below.

[0031] like Figure 1-4 As shown, the rear scraper 40 is elastically extended and retracted on the front scraper 31 in a direction perpendicular to the cleaning surface by an elastic component 39. The elastic component 39 is an elastic structure such as a spring or a rubber strip. The scraping end of the rear scraper 40 is elastically pressed against the cleaning surface. The elastic extension effect can increase the contact tightness of the rear scraper 40 relative to the cleaning surface, ensuring that the bottom surface of the rear scraper 40 is always in contact with the cleaning surface, further improving the ability to scrape surface sludge from the cleaning surface, and improving the cleaning effect. The water collection container 35 is arranged between the front scraper 31 and the rear scraper 40, and is located in the flushing cavity 34, located between the front scraper 31 and the rear scraper 40, which can improve the compactness of the overall structure and can also be The rear scraper 40 protects the water collecting container 35, and the flushing port 36 is arranged at a distance from the cleaning surface, which can reduce the impact of the splashed sludge on the flushing hole and avoid the flushing hole being blocked. The mud plate mechanism 3 is placed vertically in the water tank 1, and the plate surface of the mud plate mechanism 3 is perpendicular to the running direction of the upper water tank 1. The mud plate mechanism 3 and the upper water tank 1 are in relative motion. When the upper water tank 1 moves, the sludge at the bottom of the upper water tank 1 is stirred and lifted by the mud plate mechanism 3 when passing through the mud plate mechanism 3, and the sludge leaves the bottom surface of the upper water tank 1 and diffuses into the water to form a turbid liquid, so that the sludge will not sink to the bottom, thereby facilitating the subsequent staff to suck and clean the sludge in the water tank 1, eliminating the need for manual shoveling and cleaning of the sludge.

[0032] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not deviate from the spirit of the present invention are within the scope of protection of the present invention.

Claims

1. A sintering machine ring cooler with a water tank cleaning device, comprising a water tank (1), characterized in that: A water supply component (2) is installed on one side of the water tank (1), a lifting component (4) is installed on the surface of the water supply component (2), and a mud raising plate mechanism (3) is installed on the surface of the lifting component (4); The mud-raising plate mechanism (3) comprises a support seat (30), the support seat (30) is threadedly connected to the surface of the lifting assembly (4), one end of the support seat (30) is fixedly connected to a support plate (32), one side of the support plate (32) is fixedly connected to a front scraper (31), and the surface of the support plate (32) is penetrated and connected with a water inlet joint (37); A fixing plate (42) is fixedly connected to one side of the support plate (32), a rear scraper (40) is slidably arranged on the rear side of the fixing plate (42), a flushing assembly (41) is arranged on one side of the front scraper (31), and a flushing cavity (34) corresponding to the liquid outlet end of the flushing assembly (41) is formed between the front scraper (31) and the rear scraper (40); The flushing assembly (41) comprises a water collecting container (35), wherein the water collecting container (35) comprises a water inlet joint (37) connected to a water supply pipeline and a flushing port (36) corresponding to the flushing cavity (34).

2. The sintering machine ring cooler with a water tank cleaning device according to claim 1, characterized in that: A guide groove (38) is provided on the surface of the rear scraper (40), a guide pin (33) is installed inside the guide groove (38), and a side wall of the rear scraper (40) away from the mud scraping end is elastically connected to the fixing plate (42) through an elastic component (39).

3. The sintering machine ring cooler with a water tank cleaning device according to claim 1, characterized in that: The water supply assembly (2) comprises a mounting plate (20), wherein the mounting plate (20) is fixedly connected to the surface of the water tank (1), and a water tank (21) is mounted on the surface of the mounting plate (20).

4. The sintering machine ring cooler with a water tank cleaning device according to claim 3, characterized in that: A water pump (22) is installed on the surface of the water tank (21), and a water pipe (23) is installed at the output end of the water pump (22).

5. The sintering machine ring cooler with a water tank cleaning device according to claim 1, characterized in that: The lifting assembly (4) comprises a motor (45) and a limiting column (43), wherein the motor (45) is fixedly connected to the surface of the mounting plate (20), the output end of the motor (45) is fixedly connected to a threaded rod (44), and the limiting column (43) is fixedly connected to the bottom of the mounting plate (20).

Citation Information

Patent Citations

  • Water tank cleaning device based on circular cooler

    CN218723201U