Terminal deburring machine

By designing a terminal deburring machine including a rotary disc, station, loading assembly, deburring assembly and arc-shaped loading path, the problems of terminal collision and damage, complex operation and low efficiency in the prior art are solved, and the effect of efficient deburring and stable terminal structure is achieved.

CN222705997UActive Publication Date: 2025-04-01YUEQING GUOSAI TECH DEV CO LTD
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Patent Information

Application Number
CN202421359011.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-04-01
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

The prior art tends to cause terminals to collide and damage when deburring, which is complicated to operate and inefficient, and has problems such as bending and deformation of the terminals.

Method used

A terminal deburring machine is designed, including a turntable, multiple stations, loading assembly, deburring assembly and arc-shaped loading passage. The terminal moves on the arc-shaped duct, so that the burrs on the lower surface are erased, avoiding the need to flip the terminal and improving the deburring efficiency. The beveled surface design has initially flattened the burrs, and the arc-shaped load channel provides support, improving the bending resistance of the terminals.

Benefits of technology

It realizes that double-sided burrs can be removed without flipping the terminal, improves deburring efficiency, ensures the stability of the terminal structure, and avoids the bending and deformation of the terminal.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a terminal deburring machine, the technical scheme of which mainly comprises a turntable which can rotate relative to a workbench, a plurality of workstations which are distributed in a circle around the rotation center of the turntable and are all positioned on the turntable, a feeding assembly for feeding the terminal, a deburring assembly for scraping off the burrs on the surface of the terminal and an arc-shaped carrier which is coaxial with the turntable and is located outside the turntable, the plurality of workstations comprises a feeding station corresponding to the feeding assembly, a scraping station corresponding to the deburring assembly and a guiding station which is adjacent to the scraping station and drives the terminal under the deburring assembly, one end of the arc-shaped carrier is located under the deburring assembly and corresponds to the scraping station, the other end of the arc-shaped carrier is provided with a chamfered surface and is adjacent to the guiding station, in the process of the guiding station moving the terminal to the scraping station, the terminal slides successively with the chamfered surface and the upper surface of the arc-shaped carrier, thus solving the problems of easy deformation of the terminal and complicated deburring operation in the prior art.
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Description

Technical Field

[0001] The utility model relates to the technical field of terminal processing, and more specifically to a terminal deburring machine. Background Art

[0002] The terminal block is used to connect the terminal to the wire. It is processed with screw holes or through holes. During the processing, certain burrs will inevitably be generated. Therefore, the terminal block needs to be deburred. The existing technology mostly adopts the method of installing many terminals in a drum and rotating the drum. The terminals are shaken and knocked against each other to achieve the deburring operation. However, there is a situation where the terminals collide with each other and are damaged, resulting in a low terminal yield rate. A small part of the existing technology will manually place the terminals one by one on the fixture and use a deburring device to scrape them. During this period, the terminal needs to be manually flipped to remove the burrs on the other side of the terminal. The operation is complicated and inefficient. At the same time, in order to avoid the terminal being skewed when placed on a plane and affecting the deburring operation, workers usually clamp one end of the terminal and leave the other end hanging in the air. In this way, when the deburring device exerts downward pressure on the terminal, the terminal is easy to bend and deform, which affects the actual use. Utility Model Content

[0003] In view of the deficiencies in the prior art, the utility model aims to provide a terminal deburring machine which has high deburring efficiency and can ensure a stable terminal structure.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a terminal deburring machine, comprising a turntable that can rotate relative to a workbench, a plurality of workstations that are distributed in a circle around the rotation center of the turntable and are all positioned on the turntable, a loading assembly for loading terminals, a deburring assembly for scraping burrs off the surface of the terminal, and an arc-shaped carrier that is coaxial with the turntable and located outside the turntable, the plurality of workstations comprising a loading station corresponding to the loading assembly, a scraping station corresponding to the deburring assembly, and a guiding station that is adjacent to the scraping station and drives the terminal to be under the deburring assembly, one end of the arc-shaped carrier is located under the deburring assembly and corresponds to the scraping station, the other end of the arc-shaped carrier is provided with a chamfered surface and is adjacent to the guiding station, and in the process of the guiding station moving the terminal to the scraping station, the terminal slides successively on the chamfered surface and the upper surface of the arc-shaped carrier.

[0005] As a further improvement of the utility model, the loading assembly includes a straight vibrator positioned on the workbench, a material channel positioned above the straight vibrator, a vibration disk connected to one end of the material channel, a clamping cylinder located on one side of the material channel and used to clamp the terminal, a material moving cylinder that drives the clamping cylinder to move along the length direction of the material channel, and an advance and retreat cylinder that drives the material moving cylinder to move along the width direction of the material channel. A material distribution port for the terminals to enter and exit is provided on the side wall of the material channel adjacent to the material moving cylinder, and the material distribution port is located at the end of the material channel that is not connected to the vibration disk.

[0006] As a further improvement of the utility model, a plurality of the workstations are each provided with a pair of clamping jaws for clamping the terminal, and the facing surfaces of the paired clamping jaws are each provided with a V-shaped groove for partially accommodating the terminal.

[0007] The beneficial effects of the utility model are as follows: the burrs on the lower surface of the terminal are erased by moving the terminal on the arc carrier. Compared with the prior art, such a design can achieve burr removal on both sides of the terminal without flipping the terminal, thereby improving the efficiency of burr removal; the design of the chamfered surface can preliminarily flatten the burrs on the lower surface of the terminal so that the terminal can be smoothly moved to the upper surface of the arc carrier and deburred; the arc carrier provides support for the terminal, which can indirectly improve the bending resistance of the terminal compared to the prior art design of suspending the terminal, thereby ensuring the stability of the terminal structure. BRIEF DESCRIPTION OF THE DRAWINGS

[0008] Figure 1 It is a three-dimensional diagram of the utility model;

[0009] Figure 2 It is a three-dimensional diagram of the feeding assembly in the utility model;

[0010] Figure 3 It is a combined stereogram of the guiding station, the scraping station and the arc-shaped carrier in the utility model;

[0011] Figure 4 It is a three-dimensional diagram of the working station in the utility model.

[0012] Figure numerals: 1. turntable; 2. work station; 21. loading station; 22. scraping station; 23. guiding station; 24. clamping claw; 25. V-groove; 3. loading assembly; 31. straight vibrator; 32. material channel; 33. vibration plate; 34. clamping cylinder; 35. material transfer cylinder; 36. advance and retreat cylinder; 37. material distribution port; 4. deburring assembly; 5. arc-shaped carrier; 51. beveled surface. DETAILED DESCRIPTION

[0013] The present invention is further described in detail below in conjunction with the accompanying drawings and embodiments, wherein the same components are indicated by the same reference numerals.

[0014] Reference Figures 1 to 4As shown, a terminal deburring machine of the present embodiment comprises a turntable 1, a plurality of workstations 2, a feeding assembly 3, a deburring assembly 4 and an arc-shaped carrier 5. A drive group for driving the turntable 1 to rotate is fixedly connected to the workbench, and then the plurality of workstations 2 are evenly distributed on the edge of the turntable 1 in a circular shape with the rotation center of the turntable 1 as the center. The plurality of workstations 2 may include a feeding station 21, a guiding station 23 and a scraping station 22 according to the process. The arc-shaped carrier 5 is concentric with the rotation center of the turntable 1, and the arc-shaped carrier 5 is positioned outside the turntable 1. One end of the arc-shaped carrier 5 corresponds to the scraping station 22 and the other end extends toward the guiding station 23. A chamfered surface 51 is provided at the end of the arc-shaped carrier 5 adjacent to the guiding station 23. Then, the thickness of the arc-shaped carrier 5 in the rotation direction of the turntable 1 changes from small to large and then remains unchanged.

[0015] The feeding assembly 3 includes a straight vibrator 31, a material channel 32, a vibration plate 33, a clamping cylinder 34, a material transfer cylinder 35 and an advance and retreat cylinder 36. The clamping cylinder 34 adopts a finger cylinder, and the material transfer cylinder 35 and the advance and retreat cylinder 36 both adopt linear cylinders. The straight vibrator 31 is positioned on the workbench, the material channel 32 is positioned above the straight vibrator 31, the vibration plate 33 is positioned on the workbench and connected to one end of the material channel 32, and the advance and retreat cylinder 36 is positioned on the workbench and the moving direction of the output shaft of the advance and retreat cylinder 36 is aligned with the material channel 32. The material channel 32 is parallel to the width direction, the cylinder body of the material transfer cylinder 35 is positioned on the output shaft of the advance and retreat cylinder 36, and the moving direction of the output shaft of the material transfer cylinder 35 is parallel to the length direction of the material channel 32, the cylinder body of the clamping cylinder 34 is positioned on the output shaft of the material transfer cylinder 35, and the clamping claw of the clamping cylinder 34 faces the material channel 32, and a material distribution port 37 for the terminal to enter and exit is opened on the side wall of the material channel 32 near the material transfer cylinder 35, and the material distribution port 37 is located at the end of the material channel 32 that is not connected to the vibration plate 33;

[0016] The deburring assembly 4 can adopt the existing technology, which includes a cylinder, a lifting plate connected to the output shaft of the cylinder, a rotating motor positioned on the lifting plate, and a deburring head installed on the output shaft of the rotating motor;

[0017] The deburring operation is as follows: in the first step, the terminal is transported to the end of the material channel 32 away from the vibration plate 33 by the vibration plate 33 and the straight vibrator 31, at which time the terminal is directly opposite to the material distribution port 37; in the second step, the advance and retreat cylinder 36 drives the material transfer cylinder 35 and the clamping cylinder 34 to approach the material channel 32 as a whole, until the clamping claw of the clamping cylinder 34 passes through the material distribution port 37 and moves to a position where the terminal can be clamped, then the advance and retreat cylinder 36 stops moving, and the clamping cylinder 34 clamps the terminal; in the third step, the advance and retreat cylinder 36 is reset, and the terminal is separated from the material channel 32 with the clamping cylinder 34; in the fourth step, the material transfer cylinder 35 drives the clamping cylinder 34 to move to the loading station 21, and then the advance and retreat cylinder 36 pushes the material transfer cylinder 35 and the clamping cylinder 34 to the loading station 21 as a whole, until the terminal enters the loading station 21, and the clamping cylinder 34 releases the terminal. The terminal falls on the loading station 21, and then the advance and retreat cylinder 36 and the material transfer cylinder 35 are reset in succession to prepare for the next terminal clamping; the fifth step, the turntable 1 is started, and the terminal first moves to the guide station 23, and then in the process of the terminal moving from the guide station 23 to the scraping station 22, the terminal first slides relative to the chamfered surface 51 and then slides relative to the upper surface of the arc-shaped carrier 5, until the terminal moves to the scraping station 22, the turntable 1 stops rotating, and the burrs on the lower surface of the terminal are scraped off by the upper surface of the arc-shaped carrier 5; the sixth step, the rotary motor moves downward and drives the deburring head to rotate, and when the deburring head scrapes off the burrs on the upper surface of the terminal, the rotary motor is reset and the output shaft stops rotating; the seventh step, the turntable 1 continues to rotate, and the terminal moves from the scraping station 22 to the subsequent station and is collected; repeating the above seven steps can deburr the terminals one by one;

[0018] Compared with the prior art, this design can scrape off burrs on both sides of the terminal without flipping the terminal, thereby improving the efficiency of burr removal; the design of the chamfer 51 can preliminarily flatten the burrs on the lower surface of the terminal so that the terminal can be smoothly moved to the upper surface of the arc-shaped carrier 5 and deburred; the arc-shaped carrier 5 provides support for the terminal, which can indirectly improve the bending resistance of the terminal compared to the prior art design of suspending the terminal, thereby ensuring the stability of the terminal structure.

[0019] As a specific implementation method of the improvement, refer to Figure 4 As shown, the terminal includes an integrally formed sheet body and a cylinder, and multiple workstations 2 are provided with existing finger cylinders, and pairs of clamping jaws 24 are provided on the output shafts of the finger cylinders. V-shaped grooves 25 for partially accommodating the terminals are provided on the facing surfaces of the pairs of clamping jaws 24. The two V-shaped grooves 25 clamp the cylinder together. Such a design can ensure that the position of the terminal on the workstation 2 is fixed and unique, which is convenient for subsequent operations.

[0020] The above is only a preferred embodiment of the present invention. The protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.

Claims

1. A terminal deburring machine, characterized in that: The invention comprises a turntable (1) which can rotate relative to a workbench, a plurality of workstations (2) which are distributed in a circle around the rotation center of the turntable (1) and are all positioned on the turntable (1), a feeding assembly (3) for feeding terminals, a deburring assembly (4) for scraping burrs off the surface of the terminals, and an arc-shaped carrier (5) which is coaxial with the turntable (1) and is located outside the turntable (1), wherein the plurality of workstations (2) include a feeding station (21) corresponding to the feeding assembly (3), a scraping station (22) corresponding to the deburring assembly (4), and a scraping station (23) corresponding to the deburring assembly (4). ) and a guide station (23) adjacent to the scraping station (22) and driving the terminal to the bottom of the deburring assembly (4); one end of the arc-shaped carrier (5) is located below the deburring assembly (4) and corresponds to the scraping station (22); the other end of the arc-shaped carrier (5) is provided with a chamfered surface (51) and is adjacent to the guide station (23); in the process of the guide station (23) moving the terminal to the scraping station (22), the terminal slides successively on the chamfered surface (51) and the upper surface of the arc-shaped carrier (5).

2. A terminal deburring machine according to claim 1, characterized in that: The loading assembly (3) comprises a straight vibrator (31) positioned on a workbench, a material channel (32) positioned above the straight vibrator (31), a vibration plate (33) connected to one end of the material channel (32), a clamping cylinder (34) located on one side of the material channel (32) and used for clamping the terminal, a material transfer cylinder (35) driving the clamping cylinder (34) to move along the length direction of the material channel (32), and an advance and retreat cylinder (36) driving the material transfer cylinder (35) to move along the width direction of the material channel (32). A material distribution port (37) for terminals to enter and exit is provided on a side wall of the material channel (32) adjacent to the material transfer cylinder (35), and the material distribution port (37) is located at the end of the material channel (32) that is not connected to the vibration plate (33).

3. A terminal deburring machine according to claim 1 or 2, characterized in that: Each of the plurality of workstations (2) is provided with a pair of clamping jaws (24) for clamping a terminal, and each of the pairs of clamping jaws (24) is provided with a V-shaped groove (25) for partially accommodating the terminal on its facing surfaces.