A multi-layer mask folding mechanism and mask production line
By setting a vertical connecting plate and a folding plate in the mask folding mechanism, the folding action can be achieved when one part fails, solving the problem of lowering production efficiency caused by component failure in the prior art, and improving work efficiency.
Patent Information
- Application Number
- CN202420900690.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-04-28
AI Technical Summary
The existing mask folding mechanism has a single structure, and if the parts are damaged, they cannot continue to fold, resulting in a reduced production efficiency.
A multi-layer mask folding mechanism is designed, and by providing a first connecting plate and a second connecting plate that are perpendicular to each other, the first folding plate and the second folding plate can be moved independently, ensuring that the other party can still complete the folding action when one part fails.
It improves the working efficiency of the mask production line, ensures that even if some parts fail, the folding mechanism can still operate normally, and reduces downtime.
Smart Images

Figure CN222707661U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of mask processing equipment structure, and specifically relates to a multi-layer mask folding mechanism and a mask production line. Background Art
[0002] A mask is a personal protective barrier product, which is worn on the mouth and nose to filter the air entering and exiting the nose and mouth, so as to prevent harmful gases, dust and droplets from entering and exiting the wearer's mouth and nose. The mask has a certain filtering effect on the air entering the lungs. When respiratory infectious diseases are prevalent or when working in an environment polluted by dust and other air pollutants, wearing a mask has a good respiratory protection effect.
[0003] Among them, the existing mask folding mechanism has a single structure. If one of the folding parts is damaged, the folding action cannot be continued, and the work cannot be carried out while waiting for the replacement parts to be delivered, which reduces the efficiency. Therefore, it is urgent to propose a new technical solution to solve the above problems. Utility Model Content
[0004] One of the purposes of the utility model is to address the deficiencies of the prior art and provide a multi-layer mask folding mechanism, which provides a first connecting plate and a second connecting plate that are perpendicular to each other, so that when the first folding plate and the second folding plate are working, only one of them can be moved, and the other acts as a fixed component. When one of the components cannot be moved, it can also work, thereby improving work efficiency.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A multi-layer mask folding mechanism is provided with a conveyor belt for transporting mask raw materials, comprising:
[0007] A folding assembly is arranged corresponding to the conveyor belt, the folding assembly includes a top plate and side plates respectively located on opposite sides of the top plate, the side plates are drivingly connected with a first connecting plate and a second connecting plate, the first connecting plate and the top plate are arranged in parallel, the second connecting plate and the first connecting plate are arranged vertically, the first connecting plate is downwardly extended with a first folding plate, the second connecting plate is parallelly extended with a second folding plate, and the first folding plate and the second folding plate are arranged alternately in sequence;
[0008] A pressure roller, arranged corresponding to the conveyor belt, the pressure roller being located on the outer side of the side plate relative to the top plate in the transverse direction;
[0009] A lifting assembly is connected to the top plate and is used for the up and down movement of the folding assembly.
[0010] In actual application, the conveyor belt transports the mask raw material to a set position. After the lifting assembly is lowered to a set height, the first folding plate and the second folding plate contact the mask raw material, and the first folding plate moves toward the second folding plate, and / or the second folding plate moves toward the first folding plate to complete the folding of the mask raw material. After the folded mask raw material is shaped by the pressing roller, the folding assembly is reset. When performing a folding action, only the first folding plate or the second folding plate can perform the action. Therefore, when one of the first folding plate and the second folding plate fails and cannot be moved and needs to be replaced, the other can also complete the folding action while waiting for the replacement of parts, thereby improving work efficiency.
[0011] As an improvement of the multi-layer mask folding mechanism described in the utility model, the first connecting plate and the second connecting plate are respectively connected to the two side plates through a transmission assembly, and the transmission assembly is provided with multiple transmission assemblies, and the transmission assembly includes a mother-and-child rod and a first power cylinder. The first power cylinder is installed on both sides of the first connecting plate or the second connecting plate through a connecting block, and the mother-and-child rods are respectively connected to the output end of the first power cylinder and the side plates. The coordinated use of the mother-and-child rods and the first power cylinder can enable the first connecting plate and the second connecting plate to move in the horizontal axis direction, thereby driving the movement of the first folding plate and the second folding plate to complete the folding of the mask raw material.
[0012] As an improvement of the multi-layer mask folding mechanism described in the utility model, the first folding plate and the second folding plate are horizontally distributed in the horizontal axis direction, and the distance between each first folding plate and the second folding plate adjacent thereto is equal, thereby ensuring the consistency of the folding action.
[0013] As an improvement of the multi-layer mask folding mechanism described in the utility model, the end of the second folding plate close to the conveyor belt is the operating end, and the distance between the operating end and the bottom end of the second connecting plate in the vertical axis direction is L, L≥1cm, which prevents the second connecting plate from contacting the mask raw material, thereby further ensuring the folding effect.
[0014] As an improvement of the multi-layer mask folding mechanism described in the utility model, the lifting assembly includes a mounting plate and a second power cylinder installed on the mounting plate, and the output end of the second power cylinder is located below the mounting plate and connected to the top plate.
[0015] As an improvement of the multi-layer mask folding mechanism described in the utility model, the folding mechanism also includes a bottom plate, the mounting plate includes a first mounting body and a second mounting body connected to each other, the first mounting body and the second mounting body form an L-shaped structure, the first mounting body is arranged parallel to the top plate, and the second mounting body is fixedly mounted to the bottom plate.
[0016] As an improvement of the multi-layer mask folding mechanism described in the utility model, the conveyor belt is arranged on the bottom plate, and the pressure rollers are located at both ends of the conveyor belt.
[0017] As an improvement of the multi-layer mask folding mechanism described in the utility model, the bottom plate is provided with a limit strip, and two limit strips are provided. The two limit strips are respectively located on both sides of the conveyor belt in the longitudinal direction. The limit strips are used to prevent the displacement of the mask raw materials, and further ensure the smooth progress of the folding action.
[0018] As an improvement of the multi-layer mask folding mechanism described in the utility model, a heating resistance wire is arranged in the pressing roller, and the distances between the multiple heating resistance wires are equal. The arrangement of the heating resistance wires can perform hot pressing and folding on the mask raw materials, and because the temperature of the hot pressing can only squeeze and stick the mask raw materials together, when in use, they can be torn apart by hand.
[0019] The second purpose of the utility model is to provide a mask production line, including the multi-layer mask folding mechanism as described above.
[0020] The beneficial effect of the utility model is that the multi-layer mask folding mechanism of the utility model is provided with a conveyor belt for transporting mask raw materials, a folding assembly corresponding to the conveyor belt, a pressure roller corresponding to the conveyor belt, and a lifting assembly, the folding assembly includes a top plate and two side plates, the side plates are connected to the first connecting plate and the second connecting plate in a transmission manner, the first connecting plate and the top plate are arranged in parallel, the second connecting plate and the first connecting plate are arranged vertically, the first connecting plate is extended downwardly to be provided with a first folding plate, the second connecting plate is extended in parallel to be provided with a second folding plate, the first folding plate and the second folding plate are arranged crosswise in sequence; the pressure roller is located on the outer side of the side plate relative to the top plate; the lifting assembly is connected to the top plate for the up and down movement of the folding assembly. The utility model controls the movement of the first folding plate and the second folding plate respectively by setting the first connecting plate and the second connecting plate perpendicular to each other, the folding action of the mask can be completed by only one set of actions, when the first folding plate or the second folding plate fails and cannot be moved and needs to be replaced, the other folding plate can still complete the folding action, thereby improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The features, advantages and technical effects of exemplary embodiments of the present invention will be described below with reference to the accompanying drawings.
[0022] Figure 1 It is a structural schematic diagram of the implementation of the utility model.
[0023] Figure 2 for Figure 1 A magnified view of the structure at center.
[0024] Figure 3 It is a schematic diagram of the side connection of the first connecting plate, the second connecting plate, the first folding plate and the second folding plate.
[0025] The reference numerals are described as follows:
[0026] 1- conveyor belt;
[0027] 2-folding assembly; 21-top plate; 22-side plate; 23-first connecting plate; 24-second connecting plate; 241-bottom end; 25-first folding plate; 26-second folding plate; 261-operating end;
[0028] 3-pressure roller;
[0029] 4-lifting assembly; 41-mounting plate; 411-first mounting body; 412-second mounting body; 42-second power cylinder;
[0030] 5-transmission assembly; 51-parent and child rod; 52-first power cylinder; 53-connecting block;
[0031] 6-bottom plate; 61-limiting strip;
[0032] 7-operating console; 71-controller;
[0033] 8- Sensor;
[0034] X-horizontal axis direction; Y-longitudinal axis direction; Z-vertical axis direction. DETAILED DESCRIPTION
[0035] In order to make the purpose, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0036] Unless otherwise defined, all technical and scientific terms used in this application have the same meaning as those commonly understood by technicians in the technical field of this application; the terms used in the specification of this application are only for the purpose of describing specific implementation methods and are not intended to limit this application; the terms "including" and "having" in the specification and claims of this application and the above-mentioned drawings and any variations thereof are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, rather than to describe a specific order or a primary and secondary relationship.
[0037] Reference to "embodiment" in this application means that a particular feature, structure or characteristic described in conjunction with the embodiment may be included in at least one embodiment of the present application. The appearance of this phrase in various places in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments.
[0038] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "attached" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0039] The term "and / or" in this application is only a description of the association relationship of associated objects, indicating that there can be three relationships. For example, A and / or B can represent: A exists alone, A and B exist at the same time, and B exists alone. In addition, the character " / " in this application generally indicates that the associated objects before and after are in an "or" relationship.
[0040] In the embodiments of the present application, the same reference numerals represent the same components, and for the sake of brevity, detailed descriptions of the same components are omitted in different embodiments. It should be understood that the thickness, length, width and other dimensions of various components in the embodiments of the present application shown in the drawings, as well as the overall thickness, length, width and other dimensions of the integrated device are only exemplary descriptions and should not constitute any limitation to the present application.
[0041] The term "plurality" used in the present application refers to two or more (including two).
[0042] The following is combined with Figures 1 to 3 The utility model is further described in detail with specific implementation modes, but is not intended to limit the utility model.
[0043] A multi-layer mask folding mechanism comprises a conveyor belt 1 for conveying mask raw materials, a folding component 2 arranged corresponding to the conveyor belt 1, a pressure roller 3 arranged corresponding to the conveyor belt 1, a lifting component 4, a transmission component 5, a bottom plate 6 and an operating table 7, wherein a sensor 8 is arranged on the bottom plate 6, a controller 71 is arranged on the operating table 7, the controller 71 is electrically connected to all power elements and monitoring elements of the folding mechanism, and is used to control the actions thereof to realize the automation of the folding mechanism, the transmission belt 1, the lifting component 4 and the pressure roller 3 are all fixedly mounted on the bottom plate 6, the folding component 2 is fixedly connected to the lifting component 4, and the transmission component 5 is arranged in the folding component 2.
[0044] The working principle of this embodiment is as follows: the conveyor belt 1 transports the mask raw material to the designated position, the lifting component 4 lowers the folding component 2 to a fixed position so that the folding component 2 contacts the mask raw material, and after the transmission component 5 drives the folding component 2 to fold, the lifting component 4 and the transmission component 5 return to their original positions, and the folded mask raw material is formed after being rolled by the pressing roller 3.
[0045] Specifically, the folding assembly 2 includes a top plate 21 and side plates 22 respectively located on opposite sides of the top plate 21, the side plate 22 is transmission-connected with a first connecting plate 23 and a second connecting plate 24, the first connecting plate 23 and the top plate 21 are arranged in parallel, the second connecting plate 24 and the first connecting plate 23 are arranged vertically, the first connecting plate 23 extends downwardly with a first folding plate 25, the second connecting plate 24 extends parallel to a second folding plate 26, and both the first folding plate 25 and the second folding plate 26 are provided in plurality and are arranged alternately in sequence.
[0046] In some other embodiments, the first folding plate 25 and the first connecting plate 23 are configured to be detachably connected by components such as snaps, and / or the second folding plate 26 and the second connecting plate 24 are configured to be detachably connected by components such as snaps. When the first folding plate 25 or the second folding plate 26 is damaged, there is no need to disassemble the entire folding assembly 2 for replacement, which is convenient and practical.
[0047] In actual applications, when the folding action is performed, the first folding plate 25 and / or the second folding plate 26 can perform the action. Therefore, when one of the first folding plate 25 and the second folding plate 26 fails and cannot be moved and needs to be replaced, the other one can also complete the folding action while waiting for the replacement parts, thereby improving work efficiency.
[0048] Specifically, the first folding plate 25 and the second folding plate 26 are spaced apart in the horizontal direction X, and the distance between each first folding plate 25 and the second folding plate 26 adjacent thereto is equal, which can improve the consistency of folding; the end of the second folding plate 26 close to the conveyor belt 1 is the operating end 261, and the distance between the operating end 261 and the bottom end 241 of the second connecting plate 24 in the vertical direction Z is L, L ≥ 1 cm, which can prevent the second connecting plate 24 from contacting with the mask raw material and thus affecting the folding effect.
[0049] Specifically, the first connecting plate 23 and the second connecting plate 24 are respectively connected to the two side plates 22 through a transmission assembly 5. A plurality of transmission assemblies 5 are provided. The transmission assembly 5 includes a parent-child rod 51 and a first power cylinder 52. The first power cylinder 52 is installed on both sides of the first connecting plate 23 or the second connecting plate 24 through a connecting block 53. The parent-child rod 51 is respectively connected to the output end of the first power cylinder 52 and the side plate 22. The coordinated use of the parent-child rod 51 and the first power cylinder 52 can enable the first connecting plate 23 and the second connecting plate 24 to move in the horizontal axis direction X, thereby driving the movement of the first folding plate 25 and the second folding plate 26 to complete the folding of the mask raw material.
[0050] Specifically, the pressing roller 3 is located at one of the two ends of the conveyor belt 1 or at both ends, and is located on the outside of the side plate 22 relative to the top plate 21 in the horizontal direction X, which can facilitate the movement of the mask raw material. In some embodiments, a heating resistance wire is arranged in the pressing roller 3, and the distances between the multiple heating resistance wires are equal. The setting of the heating resistance wire can perform hot pressing and folding on the mask raw material, and because the temperature of the hot pressing can only squeeze and stick the mask raw materials together, when in use, it can be torn apart by hand, and the evenly arranged heating resistance wires ensure the heating effect.
[0051] Specifically, the lifting assembly 4 includes a mounting plate 41 and a second power cylinder 42 installed on the mounting plate 41. The output end of the second power cylinder 42 is located below the mounting plate 41 and is connected to the top plate 21. The mounting plate 41 includes a first mounting body 411 and a second mounting body 412 connected to each other. The first mounting body 411 and the second mounting body 412 form an L-shaped structure. The first mounting body 411 is arranged parallel to the top plate 21, and the second mounting body 412 is fixedly installed to the bottom plate 6.
[0052] Specifically, the bottom plate 6 is provided with a limit strip 61, and two limit strips 61 are provided. The two limit strips 61 are respectively located on both sides of the conveyor belt 1 in the longitudinal direction Y. The limit strip 61 is used to prevent the displacement of the mask material, and further ensure the smooth progress of the folding action; the inner wall of the limit strip 61 is provided with a sensor 8, which is used to detect the position of the mask material on the conveyor belt 1 and the shape of the mask material after folding, so as to ensure the accuracy of the folding mechanism.
[0053] In some other embodiments, the bottom plate 6 is provided with a static electricity elimination device for eliminating static electricity of the mask material after folding.
[0054] Mask production line
[0055] A mask production line includes the multi-layer mask folding mechanism as described above. When connected with other mask production mechanisms such as a pressing mechanism or a stringing structure, one of the pressing rollers 3 can be removed, and the conveyor belt 1 can be connected to the conveyor belts of other mechanisms in the horizontal axis direction X of the folding structure, or a part of the limiting strip 61 can be removed, and the conveyor belt 1 can be connected to the conveyor belts of other mechanisms in the longitudinal axis direction Y of the folding mechanism. The setting is made according to actual conditions and no specific regulations are given.
[0056] According to the disclosure and teaching of the above description, the technicians in the field of the utility model can also change and modify the above implementation. Therefore, the utility model is not limited to the above specific implementation, and any obvious improvement, replacement or modification made by the technicians in this field on the basis of the utility model belongs to the protection scope of the utility model. In addition, although some specific terms are used in this specification, these terms are only for the convenience of explanation and do not constitute any limitation to the utility model.
Claims
1. A multi-layer mask folding mechanism, provided with a conveyor belt (1) for transporting mask raw materials, characterized in that: include: A folding assembly (2) is arranged corresponding to the conveyor belt (1), the folding assembly (2) comprises a top plate (21) and side plates (22) respectively located on opposite sides of the top plate (21), the side plates (22) are drivingly connected with a first connecting plate (23) and a second connecting plate (24), the first connecting plate (23) and the top plate (21) are arranged in parallel, the second connecting plate (24) and the first connecting plate (23) are arranged vertically, the first connecting plate (23) is extended downwardly with a first folding plate (25), the second connecting plate (24) is extended parallel to a second folding plate (26), and the first folding plate (25) and the second folding plate (26) are arranged alternately in sequence; A pressure roller (3) is arranged corresponding to the conveyor belt (1), and the pressure roller (3) is located on the outer side of the side plate (22) relative to the top plate (21) in the transverse axis direction (X); A lifting assembly (4) is connected to the top plate (21) and is used for the up and down movement of the folding assembly (2).
2. The multi-layer mask folding mechanism according to claim 1, characterized in that: The first connecting plate (23) and the second connecting plate (24) are respectively connected to the two side plates (22) through a transmission assembly (5), and the transmission assembly (5) is provided with a plurality of them. The transmission assembly (5) comprises a mother-and-child rod (51) and a first power cylinder (52). The first power cylinder (52) is installed on both sides of the first connecting plate (23) or the second connecting plate (24) through a connecting block (53), and the mother-and-child rod (51) is respectively connected to the output end of the first power cylinder (52) and the side plate (22).
3. The multi-layer mask folding mechanism according to claim 1, characterized in that: The first folding plates (25) and the second folding plates (26) are spaced apart in the transverse direction (X), and the distance between each first folding plate (25) and the second folding plate (26) adjacent thereto is equal.
4. The multi-layer mask folding mechanism according to claim 1, characterized in that: The end of the second folding plate (26) close to the conveyor belt (1) is an operating end (261), and the distance between the operating end (261) and the bottom end (241) of the second connecting plate (24) in the vertical axis direction (Z) is L, and L≥1cm.
5. The multi-layer mask folding mechanism according to claim 1, characterized in that: The lifting assembly (4) comprises a mounting plate (41) and a second power cylinder (42) mounted on the mounting plate (41), wherein an output end of the second power cylinder (42) is located below the mounting plate (41) and connected to the top plate (21).
6. The multi-layer mask folding mechanism according to claim 5, characterized in that: It also includes a bottom plate (6), wherein the mounting plate (41) includes a first mounting body (411) and a second mounting body (412) which are connected to each other, wherein the first mounting body (411) and the second mounting body (412) form an L-shaped structure, wherein the first mounting body (411) is arranged parallel to the top plate (21), and the second mounting body (412) is fixedly mounted to the bottom plate (6).
7. The multi-layer mask folding mechanism according to claim 6, characterized in that: The conveyor belt (1) is arranged on the bottom plate (6), and the pressure rollers (3) are located at both ends of the conveyor belt (1).
8. The multi-layer mask folding mechanism according to claim 7, characterized in that: The bottom plate (6) is provided with a limit strip (61), and two limit strips (61) are provided. The two limit strips (61) are respectively located on both sides of the conveyor belt (1) in the longitudinal axis direction (Y).
9. The multi-layer mask folding mechanism according to claim 1, characterized in that: A heating resistance wire is arranged inside the pressure roller (3), and the distances between the plurality of heating resistance wires are equal.
10. A mask production line, characterized in that: It comprises a multi-layer mask folding mechanism as described in any one of claims 1 to 9.