A nitrogen generator with dust filtering function

By designing a motor-driven filter mechanism in the nitrogen generator and cleaning the filter mesh and filter cotton, the problem of frequent replacement and cleaning of the filter mechanism in the prior art is solved, and the working efficiency and air flowability of the nitrogen generator are improved.

CN222709257UActive Publication Date: 2025-04-04LI COUNTRY HONGGUANGYAN CHEM IND CO LTD
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Patent Information

Application Number
CN202421067109.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-16
Publication Date
2025-04-04
Estimated Expiration
2034-05-16

AI Technical Summary

Technical Problem

The filtering mechanism of the existing nitrogen generator needs to be replaced and cleaned after a long time of use, resulting in frequent shutdown of the equipment, affecting work efficiency, and may lead to clogging of the filtering mechanism or reducing efficiency.

Method used

A nitrogen generator with dust filtering function is designed, using a motor-driven filter mechanism, which cleans the filter mesh and filter cotton with brushes and rotating blades, keeping it efficiently filtering, avoiding clogging, and making it easy to quickly replace and remove dust waste through a removable design.

Benefits of technology

It realizes efficient cleaning of the filter mesh and filter cotton, extends the replacement cycle, avoids frequent equipment shutdown, maintains air circulation, and significantly improves the working efficiency of the nitrogen generator.

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Patent Text Reader

Abstract

The utility model is a nitrogen generator with dust filtering function, which belongs to the technical field of nitrogen generator equipment, including a bottom plate and a mounting groove, a support rod and a support leg are fixedly installed on the top of the bottom plate, a nitrogen generator body is fixedly installed on the top of the support leg, and a filtering mechanism is arranged on the top of the support rod. The beneficial effect of the utility model is that by providing a filtering mechanism, when in use, the switch of the motor is turned on, and then the motor drives the rotating shaft to rotate, so that the rotating shaft drives the rotating blades and then the brush cleans the dust on the surface of the filter screen 1, the filter screen 2 and the filter cotton, so that the filter screen 1, the filter screen 2 and the filter cotton always maintain a high filtering efficiency, and do not need to be frequently replaced, and also avoid the filter screen 1, the filter screen 2 and the filter cotton from being blocked or having low efficiency, and then there is no need to frequently shut down the nitrogen generator, which is conducive to keeping the air flowing, thereby greatly improving the efficiency of the nitrogen generator.
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Description

Technical Field

[0001] The utility model relates to the technical field of nitrogen generator equipment, in particular to a nitrogen generator with a dust filtering function. Background Art

[0002] Nitrogen generator refers to a device that uses air as raw material and uses physical methods to separate oxygen and nitrogen in it to obtain nitrogen. Nitrogen generators used in industry can be divided into three types according to different classification methods, namely cryogenic air separation, molecular sieve air separation (PSA) and membrane air separation. Nitrogen generator is a nitrogen production equipment designed and manufactured according to pressure swing adsorption technology. The nitrogen generator uses high-quality imported carbon molecular sieve (CMS) as adsorbent and adopts the pressure swing adsorption principle (PSA) at room temperature to separate air to produce high-purity nitrogen. Usually two adsorption towers are used in parallel, and the imported pneumatic valve is controlled by the imported PLC to automatically operate, alternately performing pressurized adsorption and decompression regeneration to complete the separation of nitrogen and oxygen and obtain the required high-purity nitrogen.

[0003] Since the nitrogen generator uses air as raw material, and the existing air contains a lot of impurities such as dust, it will seriously affect the use of the nitrogen generator, and thus the air of the nitrogen generator needs to be filtered.

[0004] The dust filtering device of the nitrogen generator in the prior art still has the following disadvantages. Although a filtering mechanism is provided, the filtering mechanism needs to be replaced and cleaned after long-term use, and the nitrogen generator needs to be shut down. Especially after frequent use, the work of the nitrogen generator is greatly affected. Otherwise, the filtering mechanism is easily blocked or the efficiency is reduced, which is not conducive to the circulation of air, thereby greatly reducing the efficiency of the nitrogen generator. Utility Model Content

[0005] To solve the problems raised in the above background technology. The utility model provides a nitrogen generator with dust filtering function, which has a filtering mechanism, and is used to solve the problem that although the filtering mechanism is provided, the filtering mechanism needs to be replaced and cleaned after long-term use, and then the nitrogen generator needs to be shut down, especially after frequent use, which greatly affects the work of the nitrogen generator, otherwise it is easy to cause the filtering mechanism to be blocked or the efficiency to be reduced, which is not conducive to the circulation of air, thereby greatly reducing the efficiency of the nitrogen generator.

[0006] The technical solution of the utility model is: a nitrogen generator with a dust filtering function, comprising a bottom plate and a mounting groove, a support rod and a support leg are fixedly mounted on the top of the bottom plate, a nitrogen generator body is fixedly mounted on the top of the support leg, and a filtering mechanism is arranged on the top of the support rod;

[0007] The filtering mechanism includes a filter box, a motor, a rotating shaft, a waste trough, an installation box, a mounting plate, a brush, a rotating blade, a fixing plate, a screw 1, a filter screen 1, a filter screen 2 and filter cotton. The installation box is fixedly installed on the top of the support rod, the motor is fixedly installed on the outer wall of one side of the installation box, the output end of the motor is fixedly connected to the rotating shaft, the rotating blade is fixedly installed on the outside of the rotating shaft, the brush is fixedly installed on one side of the rotating blade, the brush is in contact with the outer walls of the filter screen 1, the filter screen 2 and the filter cotton, and the tops of the filter screen 1, the filter screen 2 and the filter cotton are all provided with fixing plates.

[0008] Furthermore, a connecting pipe is fixedly installed on one side of the nitrogen generator body, and an air outlet is opened inside a side wall of the filter box.

[0009] Furthermore, the other end of the connecting pipe is connected to the air outlet via a flange, and an air inlet pipe is fixedly installed inside a side wall of the filter box.

[0010] Furthermore, the fixing plate is fixed to the top wall of the installation box by means of screw 1, and the installation plate is fixed to the bottom wall of the installation box by means of screw 2.

[0011] Furthermore, the mounting plate is fixedly mounted on the outer walls on both sides of the waste trough, the waste trough is embedded in the bottom of the mounting box, the mounting groove is fixedly mounted inside the bottom wall of the waste trough, and the filter screen 1, filter screen 2 and filter cotton are movably plugged into the mounting grooves at different positions.

[0012] Furthermore, a plug hole is opened in the middle of an air intake pipe fixedly installed inside one side wall of the filter box, the rotating shaft is movably plugged into the plug hole, and a sealing gasket is fixedly installed on the side wall of the plug hole.

[0013] The utility model provides a nitrogen generator with dust filtering function through improvement, which has the following improvements and advantages compared with the prior art:

[0014] By providing a filtering mechanism, when in use, the switch of the motor is turned on, and then the motor drives the rotating shaft to rotate, so that the rotating shaft drives the rotating blades and then the brush cleans the dust on the surface of the filter screen 1, the filter screen 2 and the filter cotton, so that the filter screen 1, the filter screen 2 and the filter cotton always maintain a high filtering efficiency, and there is no need to frequently replace them, and the filter screen 1, the filter screen 2 and the filter cotton are avoided. The blockage or low efficiency of the filter screen 1, the filter screen 2 and the filter cotton is avoided, and there is no need to frequently shut down the nitrogen generator, which is conducive to keeping the air circulating, thereby greatly improving the efficiency of the nitrogen generator. At the same time, a waste trough is used to collect dust waste, and the waste trough and the filter box are detachable, which is convenient for timely removal of dust waste. The filter screen 1, the filter screen 2 and the filter cotton are also detachable from the filter box, which is convenient for quick replacement of the filter screen 1, the filter screen 2 and the filter cotton, which is very convenient and quick. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The utility model is further explained below in conjunction with the accompanying drawings and embodiments:

[0016] Figure 1 It is a three-dimensional schematic diagram of the utility model;

[0017] Figure 2 It is a cross-sectional schematic diagram of the utility model;

[0018] Figure 3 It is a main schematic diagram of the utility model;

[0019] Figure 4 It is a side view schematic diagram of the filter cotton of the utility model;

[0020] Explanation of the reference numerals: 1. bottom plate; 2. support rod; 3. support leg; 4. nitrogen generator body; 5. mounting plate; 6. filter box; 7. waste tank; 8. mounting tank; 9. air inlet pipe; 10. motor; 11. filter screen 1; 12. rotating shaft; 13. brush; 14. rotating blade; 15. fixing plate; 16. screw 1; 17. air outlet; 18. connecting pipe; 19. sealing gasket; 20. filter screen 2; 21. filter cotton. DETAILED DESCRIPTION

[0021] The following will be combined with the attached Figures 1 to 4 The utility model is described in detail, and the technical solutions in the embodiments of the utility model are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] The utility model provides a nitrogen generator with dust filtering function through improvement. Figure 1-4As shown in the figure, it includes a bottom plate 1 and a mounting groove 8, a support rod 2 and a support leg 3 are fixedly installed on the top of the bottom plate 1, a nitrogen generator body 4 is fixedly installed on the top of the support leg 3, and a filtering mechanism is provided on the top of the support rod 2;

[0023] The filtering mechanism includes a filter box 6, a motor 10, a rotating shaft 12, a waste trough 7, a mounting box, a mounting plate 5, a brush 13, a rotating blade 14, a fixing plate 15, a screw 16, a filter screen 11, a filter screen 20 and a filter cotton 21. The mounting box is fixedly mounted on the top of the support rod 2, the motor 10 is fixedly mounted on the outer wall of one side of the mounting box, the output end of the motor 10 is fixedly connected to the rotating shaft 12, the rotating blade 14 is fixedly mounted on the outside of the rotating shaft 12, the brush 13 is fixedly mounted on one side of the rotating blade 14, the brush 13 is in contact with the outer walls of the filter screen 11, the filter screen 20 and the filter cotton 21, and the tops of the filter screen 11, the filter screen 20 and the filter cotton 21 are all provided with a fixing plate 15. By providing the filtering mechanism, when in use, the switch of the motor 10 is turned on, and then the motor 10 drives the rotating shaft 12 to rotate, so that the rotating shaft 12 The rotating blades 14 are driven to make the brush 13 clean the dust on the surface of the filter screen 11, the filter screen 20 and the filter cotton 21, so that the filter screen 11, the filter screen 20 and the filter cotton 21 always maintain a high filtering efficiency, and there is no need to frequently replace them, and the filter screen 11, the filter screen 20 and the filter cotton 21 are avoided from being blocked or having a low efficiency. In addition, there is no need to frequently shut down the nitrogen generator, which is conducive to maintaining air circulation, thereby greatly improving the efficiency of the nitrogen generator. At the same time, the waste trough 7 is used to collect dust waste, and the waste trough 7 is detachable from the filter box 6 to facilitate the timely removal of dust waste. The filter screen 11, the filter screen 20 and the filter cotton 21 are also detachable from the filter box 6 to facilitate the quick replacement of the filter screen 11, the filter screen 20 and the filter cotton 21, which is very convenient and quick.

[0024] A connecting pipe 18 is fixedly installed on one side of the nitrogen generator body 4, an air outlet 17 is opened inside one side wall of the filter box 6, the other end of the connecting pipe 18 is connected to the air outlet 17 through a flange, and an air inlet pipe 9 is fixedly installed inside one side wall of the filter box 6. The flange connection makes the connection between the two more stable and less prone to air leakage. The external power supply of the device provides power for the device, and the device is connected to an external controller, the controller is a PLC board, and the controller is electrically connected to the motor 10.

[0025] The fixing plate 15 is fixed to the top wall of the installation box by screw 16, and the installation plate 5 is fixed to the bottom wall of the installation box by screw 2. The detachable installation is adopted, so that the installation and disassembly are more convenient and quick.

[0026] The mounting plate 5 is fixedly mounted on the outer walls of both sides of the waste trough 7, the waste trough 7 is embedded in the bottom of the mounting box, the mounting groove 8 is fixedly mounted inside the bottom wall of the waste trough 7, the filter screen 11, the filter screen 20 and the filter cotton 21 are all movably plugged into the mounting groove 8 at different positions, one side wall of the filter box 6 is fixedly mounted with an intake pipe 9, a plug hole is opened in the middle, the rotating shaft 12 is movably plugged into the plug hole, and a sealing gasket 19 is fixedly mounted on the side wall of the plug hole. The sealing gasket 19 is a rubber cushion and can be folded, so that the filter screen 11, the filter screen 20 and the filter cotton 21 can be disassembled and the hollow phenomenon is avoided at the same time.

[0027] The standard parts used in the utility model can be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt the conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here. The content not described in detail in this specification belongs to the prior art known to professional and technical personnel in this field.

[0028] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A nitrogen generator with dust filtering function, comprising a base plate (1) and a mounting groove (8), characterized in that: A support rod (2) and a support leg (3) are fixedly mounted on the top of the base plate (1); a nitrogen generator body (4) is fixedly mounted on the top of the support leg (3); a filter mechanism is arranged on the top of the support rod (2); the filter mechanism comprises a filter box (6), a motor (10), a rotating shaft (12), a waste material tank (7), a mounting box, a mounting plate (5), a brush (13), a rotating blade (14), a fixing plate (15), a screw 1 (16), a filter screen 1 (11), a filter screen 2 (20) and filter cotton (21); the mounting box is fixedly mounted on The motor (10) is fixedly mounted on the top of the support rod (2) on one side of the outer wall of the installation box, the output end of the motor (10) is fixedly connected to the rotating shaft (12), the rotating blade (14) is fixedly mounted on the outside of the rotating shaft (12), the brush (13) is fixedly mounted on one side of the rotating blade (14), the brush (13) is in contact with the outer walls of the filter screen 1 (11), the filter screen 2 (20) and the filter cotton (21), and the tops of the filter screen 1 (11), the filter screen 2 (20) and the filter cotton (21) are all provided with a fixing plate (15).

2. The nitrogen generator with dust filtering function according to claim 1, characterized in that: A connecting pipe (18) is fixedly mounted on one side of the nitrogen generator body (4), and an air outlet hole (17) is opened inside a side wall of the filter box (6).

3. The nitrogen generator with dust filtering function as claimed in claim 2, characterized in that: The other end of the connecting pipe (18) is connected to the air outlet (17) via a flange, and an air inlet pipe (9) is fixedly installed inside a side wall of the filter box (6).

4. The nitrogen generator with dust filtering function according to claim 1, characterized in that: The fixing plate (15) is fixed to the top wall of the installation box by means of screw one (16), and the installation plate (5) is fixed to the bottom wall of the installation box by means of screw two.

5. The nitrogen generator with dust filtering function according to claim 1, characterized in that: The mounting plate (5) is fixedly mounted on the outer walls of both sides of the waste trough (7); the waste trough (7) is embedded in the bottom of the mounting box; the mounting groove (8) is fixedly mounted inside the bottom wall of the waste trough (7); the filter screen 1 (11), the filter screen 2 (20) and the filter cotton (21) are all movably plugged into the mounting grooves (8) at different positions.

6. The nitrogen generator with dust filtering function according to claim 1, characterized in that: An air inlet pipe (9) is fixedly mounted inside one side wall of the filter box (6), and a plug hole is opened in the middle thereof. The rotating shaft (12) is movably plugged into the plug hole, and a sealing gasket (19) is fixedly mounted on the side wall of the plug hole.