A treatment device for electrolytic phosphating steel wire surface coating
By designing a steel wire surface coating treatment device including a base plate, a support rod, a drying cylinder, a air duct, an electric heating network, a driving mechanism, a air supply mechanism and a adjustment mechanism, the problems of uneven coating drying and poor applicability in the existing devices are solved, and uniform and effective drying treatment of steel wires of different diameters are achieved.
Patent Information
- Application Number
- CN202421301996.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-07
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-06-07
AI Technical Summary
The existing steel wire surface coating treatment device is difficult to ensure uniform drying of the coating, and the distance between the heat source and the steel wire cannot be adjusted, and the suitability is poor, especially for steel wires of different diameters, which are inconvenient to treat.
A processing device including a base plate, a support rod, a drying cylinder, a air duct, an electric heating network, a driving mechanism, a air supply mechanism and a regulating mechanism are designed. The fan is driven to rotate through the hollow tube and gear system. The fan enters the drying tube through the air drum and is heated through the electric heating grid to achieve uniform drying treatment of the steel wire coating. At the same time, the distance between the electric heating mesh and the steel wire can be adjusted through the adjustment mechanism to adapt to steel wires of different diameters.
This device can ensure that both sides of the wire coating are heated simultaneously, improve drying uniformity, and adjust the distance between the heat source and the wire. It is suitable for steel wires of different diameters, improving the flexibility and efficiency of processing.
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Figure CN222710108U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel wire processing, in particular to a processing device for electrolytic phosphating steel wire surface coating. Background Art
[0002] Steel wire is one of the four major types of steel: plate, tube, profile and wire. It is a reprocessed product made from hot-rolled wire rods by cold drawing. In order to improve the performance of steel wire, it is usually electrolytically phosphated and coated to improve the adhesion of the coating. At the same time, multiple coatings need to be dried. However, the existing treatment device for the surface coating of steel wire still has certain defects, such as:
[0003] The "quick drying device for borax coated steel wire" with application number CN201821005098.X dries the steel wire coating by blowing out hot air at one time, so that the temperature of the windward side of the coating is higher, resulting in uneven heating on both sides of the coating, affecting the drying treatment effect of the surface coating of the electrolytic phosphating steel wire. At the same time, the air outlet position is fixed, so that the surface coating of the electrolytic phosphating steel wire can only maintain a fixed distance from the heat source, and the distance between the surface coating of the electrolytic phosphating steel wire and the heat source cannot be adjusted. It is difficult to apply the setting for uniformly drying the surface coating of electrolytic phosphating steel wires of different diameters. It has poor flexibility and limitations in use, which is not conducive to ensuring the effective processing of the electrolytic phosphating steel wire. In view of this, a processing device for the surface coating of the electrolytic phosphating steel wire is proposed to solve the above problems. Utility Model Content
[0004] The utility model aims to provide a treatment device for electrolytic phosphating steel wire surface coating, so as to solve the problem in the above background technology that the existing treatment device for steel wire surface coating is difficult to ensure uniform drying treatment of the coating.
[0005] To achieve the above purpose, the utility model provides the following technical solutions: a treatment device for electrolytic phosphating steel wire surface coating, comprising a bottom plate,
[0006] A support rod, the support rod is fixedly mounted on the top surface of the base plate;
[0007] A drying cylinder, the drying cylinder is fixedly mounted on the top of the support rod;
[0008] The two symmetrically arranged wind tubes are respectively slidably arranged to penetrate the top surface and the bottom surface of the drying cylinder, and positioning guide wheels are arranged at the openings on both sides of the wind tubes;
[0009] An electric heating net, the electric heating net is fixedly mounted on the inner wall of the wind cylinder and located at one end inside the drying cylinder;
[0010] A driving mechanism, wherein the driving mechanism is arranged on the top surface of the bottom plate;
[0011] An air supply mechanism connected to the driving mechanism;
[0012] An adjusting mechanism is connected to the driving mechanism.
[0013] The above technical solution is adopted to facilitate uniform and effective drying of the surface coating of the electrolytic phosphating steel wire and is applicable to the effective use of electrolytic phosphating steel wires of different diameters.
[0014] As a preferred technical solution of the utility model, two support rods are provided, and the two support rods are symmetrically arranged about the longitudinal center line of the drying drum.
[0015] The above technical solution is adopted to ensure stable and effective support for the drying drum and improve stability.
[0016] As a preferred technical solution of the utility model, the driving mechanism includes:
[0017] A fixing frame, the fixing frame is fixedly mounted on the top surface of the bottom plate;
[0018] A motor, the motor being fixedly mounted on the inner bottom surface of the fixing frame;
[0019] A rotating shaft, the bottom end of which is connected to the shaft end of the motor;
[0020] A mounting plate, two symmetrically arranged mounting plates are slidably connected to the inner wall surface of the fixing frame, and the air duct is fixedly arranged through the mounting plates;
[0021] A hollow tube, wherein the hollow tube bearing is arranged through the mounting plate, and the rotating shaft is arranged to move through the hollow tube.
[0022] By adopting the above technical solution, the hollow tube can be driven to move when the rotating shaft rotates.
[0023] As a preferred technical solution of the utility model, the top end of the rotating shaft is rotatably connected to the inner top surface of the fixing frame through a bearing.
[0024] The above technical solution is adopted to improve the stability effect of the rotating shaft when it rotates.
[0025] As a preferred technical solution of the utility model, the structural shape of the rotating shaft is square, and the hollow tube is located in a structural design of an outer circle and an inner square that matches the rotating shaft.
[0026] By adopting the above technical solution, the rotating shaft can effectively drive the hollow tube to rotate synchronously, while ensuring that the rotating shaft can move relative to the hollow tube.
[0027] As a preferred technical solution of the utility model, the air supply mechanism includes:
[0028] A fixing plate, the fixing plate being fixedly mounted on an inner wall surface of the air cylinder and located at one end outside the drying cylinder;
[0029] A rotating rod, wherein a longitudinal bearing of the rotating rod is disposed through the fixing plate;
[0030] A driving gear, the driving gear is fixedly sleeved on the outer wall surface of the hollow tube;
[0031] A driven gear, the driven gear is coaxially fixedly mounted on the outer end of the rotating rod, and the driven gear is meshingly connected with the driving gear;
[0032] The fan is coaxially fixedly mounted on the bottom end of the rotating rod, and the fan is located inside the air cylinder.
[0033] By adopting the above technical solution, when the hollow tube rotates, the rotating rod drives the fan to rotate through the driving gear and the driven gear, so that the wind flows into the drying cylinder and is heated by the electric heating network, thereby achieving drying treatment of the electrolytic phosphating steel wire coating.
[0034] As a preferred technical solution of the utility model, the gear ratio between the driving gear and the driven gear is 4:1.
[0035] By adopting the above technical solution, the driving gear can drive the driven gear to rotate faster, thereby ensuring that the fan rotates faster and the wind speed is increased.
[0036] As a preferred technical solution of the present utility model, the longitudinal center line of the fan is collinear with the longitudinal center line of the electric heating network, and the fan is parallel to the electric heating network.
[0037] The above technical solution is adopted to facilitate the wind to enter the drying drum after being effectively heated by the electric heating net.
[0038] As a preferred technical solution of the utility model, the adjustment mechanism includes:
[0039] A round rod, wherein a transverse bearing of the round rod is arranged to penetrate the side wall of the fixing frame;
[0040] A reciprocating screw rod, the top end of which is connected to the inner wall bearing of the fixing frame, and the reciprocating screw rod is arranged through the mounting plate, and the reciprocating screw rod is threadedly connected to the mounting plate;
[0041] A bevel gear set is fixedly mounted on the right end of the round rod, and the bevel gear set is fixedly connected to the bottom end of the reciprocating screw.
[0042] By adopting the above technical solution, when the round rod rotates, the bevel gear set drives the bidirectional screw to rotate, so that the two mounting plates move in opposite directions, thereby causing the air cylinder and the electric heating network to move synchronously, thereby adjusting the distance between the heat source and the electrolytic phosphating steel wire to be suitable for the use of electrolytic phosphating steel wires of different diameters.
[0043] As a preferred technical solution of the utility model, an adjusting hand wheel is coaxially fixedly mounted on the left end of the round rod.
[0044] By adopting the above technical solution, the round rod can be rotated easily by adjusting the hand wheel, thereby improving the convenience of operation.
[0045] Compared with the prior art, the utility model has the following beneficial effects: the treatment device for the surface coating of the electrolytic phosphated steel wire can ensure that both sides of the surface coating of the electrolytic phosphated steel wire are heated at the same time, thereby improving the uniformity of the drying effect of the surface coating of the electrolytic phosphated steel wire, and can adjust the position of the electric heating net at the same time, so as to adjust the distance between the electric heating net and the electrolytic phosphated steel wire, so as to achieve uniform and effective drying treatment of different electrolytic phosphated steel wire coatings, thereby ensuring the treatment effect and efficiency of the electrolytic phosphated steel wire coating, and facilitating the processing of the electrolytic phosphated steel wire;
[0046] 1. The electrolytic phosphating steel wire passes through the center of the drying drum through the positioning guide wheel, and the motor is started to rotate the shaft, so that the shaft drives the hollow tube to be produced, and the rotating rod drives the fan to rotate through the action of the driving gear and the driven gear, so that the wind passes through the wind tube and enters the drying drum after being heated by the electric heating net, so that the electrolytic phosphating steel wire is heated at the same time, and the surface coating of the electrolytic phosphating steel wire is evenly dried;
[0047] 2. The round rod is rotated by turning the adjusting handle, and the bidirectional screw is rotated through the action of the bevel gear set, so that the two mounting plates move in opposite directions, thereby driving the air cylinder and the electric heating network to move synchronously, and realizing the adjustment of the distance between the heat source and the electrolytic phosphating steel wire, so as to be suitable for the uniform and effective drying treatment of the surface coating of the electrolytic phosphating steel wire of different diameters, thereby improving the flexibility of use. BRIEF DESCRIPTION OF THE DRAWINGS
[0048] Figure 1 It is a schematic diagram of the structure of the utility model;
[0049] Figure 2 This is a schematic diagram of the connection structure between the drying cylinder and the air duct of the utility model;
[0050] Figure 3 This is a schematic diagram of the connection structure between the driving gear and the driven gear of the utility model;
[0051] Figure 4 This is a schematic diagram of the cross-sectional structure of the air duct of the utility model;
[0052] Figure 5For this utility model Figure 1 Enlarged structural diagram at A in the middle.
[0053] In the figure: 1. bottom plate; 2. support rod; 3. drying cylinder; 4. air cylinder; 5. electric heating net; 6. fixing frame; 7. motor; 8. rotating shaft; 9. mounting plate; 10. hollow tube; 11. fixing plate; 12. rotating rod; 13. driving gear; 14. driven gear; 15. fan; 16. round rod; 17. reciprocating screw rod; 18. bevel gear set; 19. adjusting hand wheel. DETAILED DESCRIPTION
[0054] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0055] See also Figure 1-5 , the technical scheme of the utility model: a treatment device for the surface coating of electrolytic phosphating steel wire, comprising a bottom plate 1, a support rod 2 fixedly mounted on the top surface of the bottom plate 1, two support rods 2 are arranged, and the two support rods 2 are symmetrically arranged with respect to the longitudinal midline of a drying cylinder 3, the drying cylinder 3 is fixedly mounted on the top of the support rod 2, two symmetrically arranged air cylinders 4 are respectively slidably arranged to penetrate the top and bottom surfaces of the drying cylinder 3, and positioning guide wheels are arranged at the openings on both sides of the air cylinder 4, and an electric heating net 5 is fixedly mounted on the inner wall surface of the air cylinder 4 at one end inside the drying cylinder 3;
[0056] The fixing frame 6 is fixedly mounted on the top surface of the bottom plate 1, the motor 7 is fixedly mounted on the inner bottom surface of the fixing frame 6, the bottom end of the rotating shaft 8 is connected to the shaft end of the motor 7, two symmetrically arranged mounting plates 9 are slidably connected to the inner wall surface of the fixing frame 6, and the air cylinder 4 is fixedly penetrated through the mounting plate 9, the hollow tube 10 bearing is penetrated through the mounting plate 9, and the rotating shaft 8 is movably penetrated through the hollow tube 10, the top end of the rotating shaft 8 is rotatably connected to the inner top surface of the fixing frame 6 through the bearing, the structural shape of the rotating shaft 8 is square, and the hollow tube 10 is located in the outer circle and inner square structure design that matches the rotating shaft 8;
[0057] The fixing plate 11 is fixedly mounted on the inner wall of the air cylinder 4 at one end outside the drying cylinder 3, the longitudinal bearing of the rotating rod 12 passes through the fixing plate 11, the driving gear 13 is fixedly sleeved on the outer wall of the hollow tube 10, the driven gear 14 is coaxially fixedly mounted on the outer end of the rotating rod 12, and the driven gear 14 is meshed and connected with the driving gear 13, the gear ratio of the driving gear 13 to the driven gear 14 is 4:1, the fan 15 is coaxially fixedly mounted on the bottom end of the rotating rod 12, and the fan 15 is located inside the air cylinder 4, the longitudinal axis centerline of the fan 15 is colinear with the longitudinal axis centerline of the electric heating network 5, and the fan 15 is parallel to the electric heating network 5;
[0058] The transverse bearing of the round rod 16 passes through the side wall of the fixed frame 6, the top end of the reciprocating screw 17 is connected to the inner wall bearing of the fixed frame 6, and the reciprocating screw 17 passes through the mounting plate 9, and the reciprocating screw 17 is threadedly connected to the mounting plate 9, the bevel gear set 18 is fixedly installed on the right end of the round rod 16, and the bevel gear set 18 is fixedly connected to the bottom end of the reciprocating screw 17, and the left end of the round rod 16 is coaxially fixedly installed with an adjusting hand wheel 19.
[0059] Working principle: When in use, the electrolytic phosphating steel wire passes through the drying cylinder 3 through the positioning guide wheels on both sides of the drying cylinder 3, and the motor 7 is started to rotate the rotating shaft 8, so that the rotating shaft 8 drives the hollow tube 10 to rotate synchronously, so that the hollow tube 10 drives the driving gear 13 to rotate, and then the driven gear 14 meshing with the driving gear 13 drives the rotating rod 12 and the fan 15 to rotate. When the fan 15 rotates, the wind will flow, so that the wind flows into the drying cylinder 3 through the wind tube 4, and at the same time, the electric heating net 5 is started to heat the wind, so that the hot wind entering the drying cylinder 3 dries both sides of the surface coating of the electrolytic phosphating steel wire at the same time;
[0060] The round rod 16 is rotated by turning the adjusting hand wheel 19, and the reciprocating screw 17 is rotated by the action of the bevel gear set 18, so that the two mounting plates 9 threadedly connected to the reciprocating screw 17 drive the air cylinder 4 to move in opposite directions, thereby adjusting the distance between the electric heating network 5 and the electrolytic phosphating steel wire. Therefore, it can be used for uniform and effective drying treatment of the surface coating of the electrolytic phosphating steel wire with different diameters, ensuring flexible and effective processing of the electrolytic phosphating steel wire. The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.
[0061] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A device for treating the surface coating of an electrolytically phosphated steel wire, comprising a bottom plate (1), characterized in that: Also includes: A support rod (2), wherein the support rod (2) is fixedly mounted on the top surface of the base plate (1); A drying cylinder (3), wherein the drying cylinder (3) is fixedly mounted on the top end of the support rod (2); Wind tubes (4), two symmetrically arranged wind tubes (4) are respectively slidably arranged to penetrate the top surface and the bottom surface of the drying tube (3), and positioning guide wheels are arranged at the openings on both sides of the wind tubes (4); An electric heating net (5), the electric heating net (5) being fixedly mounted on the inner wall surface of the wind cylinder (4) and located at one end inside the drying cylinder (3); A driving mechanism, the driving mechanism being arranged on the top surface of the bottom plate (1); An air supply mechanism connected to the driving mechanism; An adjusting mechanism is connected to the driving mechanism.
2. The device for treating the surface coating of electrolytic phosphating steel wire according to claim 1, characterized in that: Two support rods (2) are provided, and the two support rods (2) are symmetrically arranged about the longitudinal center line of the drying cylinder (3).
3. The device for treating the surface coating of electrolytic phosphating steel wire according to claim 2, characterized in that: The driving mechanism comprises: A fixing frame (6), wherein the fixing frame (6) is fixedly mounted on the top surface of the base plate (1); A motor (7), wherein the motor (7) is fixedly mounted on the inner bottom surface of the fixing frame (6); A rotating shaft (8), the bottom end of which is connected to the shaft end of the motor (7); A mounting plate (9), wherein two symmetrically arranged mounting plates (9) are slidably connected to the inner wall surface of the fixing frame (6), and the wind tube (4) is fixedly arranged to penetrate the mounting plates (9); A hollow tube (10), a bearing of the hollow tube (10) is arranged through the mounting plate (9), and the rotating shaft (8) is movably arranged through the hollow tube (10).
4. The device for treating the surface coating of electrolytic phosphating steel wire according to claim 3, characterized in that: The top end of the rotating shaft (8) is rotatably connected to the inner top surface of the fixing frame (6) via a bearing.
5. The device for treating the surface coating of electrolytic phosphating steel wire according to claim 3, characterized in that: The structural shape of the rotating shaft (8) is a square, and the hollow tube (10) is located in a structural design that matches the outer circle and inner square of the rotating shaft (8).
6. The device for treating the surface coating of electrolytic phosphating steel wire according to claim 3, characterized in that: The air supply mechanism comprises: A fixing plate (11), the fixing plate (11) being fixedly mounted on an inner wall surface of the air cylinder (4) and located at one end outside the drying cylinder (3); A rotating rod (12), wherein a longitudinal bearing of the rotating rod (12) is disposed through the fixing plate (11); A driving gear (13), wherein the driving gear (13) is fixedly sleeved on the outer wall surface of the hollow tube (10); A driven gear (14), the driven gear (14) being coaxially fixedly mounted on the outer end of the rotating rod (12), and the driven gear (14) being meshingly connected with the driving gear (13); A fan (15), wherein the fan (15) is coaxially fixedly mounted on the bottom end of the rotating rod (12), and the fan (15) is located inside the wind tube (4).
7. The device for treating the surface coating of electrolytic phosphating steel wire according to claim 6, characterized in that: The gear ratio between the driving gear (13) and the driven gear (14) is 4:
1.
8. The device for treating the surface coating of electrolytic phosphating steel wire according to claim 6, characterized in that: The longitudinal centerline of the fan (15) is colinear with the longitudinal centerline of the electric heating net (5), and the fan (15) is parallel to the electric heating net (5).
9. The device for treating the surface coating of electrolytic phosphating steel wire according to claim 3, characterized in that: The regulating mechanism comprises: A round rod (16), wherein a transverse bearing of the round rod (16) is arranged to penetrate the side wall of the fixing frame (6); A reciprocating screw rod (17), the top end of which is connected to a bearing on the inner wall of the fixing frame (6), and the reciprocating screw rod (17) is arranged to penetrate the mounting plate (9), and the reciprocating screw rod (17) is threadedly connected to the mounting plate (9); A bevel gear set (18), wherein the bevel gear set (18) is fixedly mounted on the right end of the round rod (16), and the bevel gear set (18) is fixedly connected to the bottom end of the reciprocating screw rod (17).
10. The device for treating the surface coating of electrolytic phosphating steel wire according to claim 9, characterized in that: An adjusting hand wheel (19) is coaxially fixedly mounted on the left end of the round rod (16).
Citation Information
Patent Citations
Scribble borax steel wire quick drying device
CN208727922U