A walking beam with an eccentric wheel group quick-release structure

By designing the quick-disassembly structure of the eccentric wheel set in the stepping beam, and using inclined surfaces and multi-section tracks, the problems of cumbersome and labor intensity in the bearing replacement process of the existing stepping beam structure are solved, and the quick-disassembly and assembly of the eccentric wheel set is achieved, improving work efficiency and safety.

CN222710460UActive Publication Date: 2025-04-04HUNAN VALIN LIANYUAN IRON & STEEL CO LTD
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Patent Information

Application Number
CN202420486660.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-13
Publication Date
2025-04-04
Estimated Expiration
2034-03-13

AI Technical Summary

Technical Problem

The existing stepping beam structure is cumbersome, labor-intensive, and has a high lifting risk factor during bearing replacement.

Method used

A stepping beam with a quick-disassembly structure of eccentric wheel set is designed. By setting the combined surface between the beam main body and the beam set cover as an inclined surface and dividing the track into multiple sections, the quick-disassembly and quick-installation of the eccentric wheel set is achieved.

Benefits of technology

The operation process is reduced, the work efficiency is improved, the lifting and lifting process is removed, and labor intensity and personnel risks are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a walking beam with an eccentric wheel group quick-release structure, the walking beam with an eccentric wheel group quick-release structure comprises a track frame, a track, a beam body, a beam group cover and an eccentric wheel group, the eccentric wheel group comprises an eccentric wheel and a wheel, the track is detachably mounted on the track frame, the wheel is supported on the track, the track is divided into at least two sections, the bottom of the beam body and the beam group cover are assembled on the outer periphery of the eccentric wheel of the eccentric wheel group, and the combined surface between the beam body and the beam group cover is an inclined surface. The walking beam with an eccentric wheel group quick-release structure disclosed by the utility model sets the combined surface between the beam body and the beam group cover as an inclined surface, and the track is composed of multiple sections, so there is no need to lift the entire steel coil and the beam body, which reduces the operating procedures, realizes the quick removal and installation of the eccentric wheel group, improves work efficiency, eliminates the lifting and hoisting procedures, reduces the risk of personnel during the disassembly and assembly process, and reduces the labor intensity.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel production, in particular to a walking beam with an eccentric wheel group quick-disassembly structure. Background Art

[0002] The walking beam is the last station in the thin slab continuous casting and rolling process. The steel coil moves in a stepping manner on the transport chain. The eccentric wheel of the walking beam realizes the up and down movement of the walking beam during the rolling process to achieve the lifting and lowering of the steel coil. The eccentric wheel rotates, and after the walking beam moves to the predetermined stroke height, the eccentric wheel continues to rotate and puts the walking beam in a low position, and then continues to rotate back to the initial position, and so on, to send the steel coil to the finished product warehouse. Therefore, as a heavy-duty load-bearing component, the eccentric wheel group has a relatively short service life. If the bearing is damaged, the entire eccentric wheel group needs to be replaced in time.

[0003] In the related art, the eccentric wheel of the eccentric wheel group is assembled between the walking beam and the beam group cover, and the wheel is supported on the track. To replace the bearing, it is necessary to first clear all the steel coils on the walking beam, remove the beam group cover, lift the walking beam and exceed the usual lifting position and position it, then remove the connecting rod and cylinder in turn, pull out the eccentric wheel group, install the new eccentric wheel group in place after the disassembly, then install the connecting rod and cylinder, and then release the positioning and lower the walking beam. The working hours are long, the operation time is generally not less than eight hours, the lifting risk factor is high, and the labor intensity is high.

[0004] In view of this, it is necessary to propose a walking beam with an eccentric wheel group quick-release structure to solve the above defects. Utility Model Content

[0005] The main purpose of the utility model is to provide a walking beam with an eccentric wheel group quick-release structure, aiming to solve the problem that the bearing replacement process is cumbersome and labor-intensive due to the limitations of the existing walking beam structure.

[0006] To achieve the above-mentioned purpose, the utility model provides a walking beam with an eccentric wheel group quick-release structure, comprising a track frame, a track, a beam body, a beam group cover and an eccentric wheel group, the eccentric wheel group comprising an eccentric wheel and a wheel, the track is detachably mounted on the track frame, the wheel is supported on the track, the track is divided into at least two sections, the bottom of the beam body and the beam group cover are assembled on the outer periphery of the eccentric wheel of the eccentric wheel group, and the combined surface between the beam body and the beam group cover is an inclined surface.

[0007] Preferably, the angle between the combined surface and the horizontal plane is 40-50°.

[0008] Preferably, a stopper is provided on the combination surface of the beam assembly cover or the beam body, and a stopper groove matching the shape of the stopper is opened on the beam body or the beam assembly cover, and when the beam body and the beam assembly cover are assembled, the stopper is inserted into the stopper groove.

[0009] Preferably, the beam assembly cover is bent and extended from the end portions at both ends thereof to form a lug, and a fastener passes through the lug and is fixedly connected to the beam body, and the stop is formed on the lug.

[0010] Preferably, the fastener is a bolt.

[0011] Preferably, the outer periphery of the eccentric wheel, the beam assembly cover, and the combined surface of the beam body are connected by a stop structure.

[0012] Preferably, the beam body includes a connecting portion and two supporting portions fixedly connected below the connecting portion at intervals, and an end portion of the supporting portion away from one end of the connecting portion and the beam assembly cover are assembled on the outer periphery of the eccentric wheel assembly.

[0013] Preferably, the beam body is in a gate shape.

[0014] Preferably, the track is fixed to the track frame by bolts.

[0015] Compared with the prior art, the walking beam with an eccentric wheel group quick-release structure provided by the utility model has the following beneficial effects:

[0016] The walking beam with an eccentric wheel group quick-disassembly structure provided by the utility model is achieved by setting the combined surface between the beam body and the beam group cover as an inclined surface, and the track is composed of multiple sections. In this way, when disassembling the eccentric wheel group, the section of the track under the wheel is first removed, and then the beam group cover is removed to make the eccentric wheel group sink to a certain height, and finally the eccentric wheel group can be pulled out horizontally. Similarly, when installing the eccentric wheel group, the eccentric wheel group is pushed into the installation position in a horizontal direction, and then the beam group cover is installed on the beam body, and finally the disassembled track is installed. There is no need to lift the entire steel coil and the beam body, which reduces the operating procedures, realizes the quick removal and installation of the eccentric wheel group, improves work efficiency, eliminates the lifting and hoisting procedures, reduces the risks to personnel during the disassembly and assembly process, and reduces labor intensity. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.

[0018] Figure 1 A schematic diagram of the structure of a walking beam with an eccentric wheel group quick-release structure provided by the utility model;

[0019] Figure 2 for Figure 1 A cross-sectional view of a walking beam with an eccentric wheel assembly quick-release structure shown;

[0020] Figure 3 for Figure 1 A partial structural exploded view of a walking beam with an eccentric wheel assembly quick-release structure is shown.

[0021] The purpose, features and advantages of the present invention will be further described in conjunction with the embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0022] It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back...) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0025] In addition, the descriptions of "first", "second", etc. in the present utility model are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in this field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present utility model.

[0026] Please refer to Figure 1-Figure 3The utility model provides a walking beam with an eccentric wheel group quick-release structure. The walking beam with an eccentric wheel group quick-release structure comprises a track frame 1, a track 2, a beam body 3, a beam group cover 4 and an eccentric wheel group 5. The eccentric wheel group 5 comprises an eccentric wheel 51 and a wheel 53 assembled in one body, the track 2 is detachably mounted on the track frame 1 by bolts, the wheel 53 is supported on the track 2, the track 2 is divided into at least two sections, the bottom of the beam body 3 and the beam group cover 4 are assembled on the outer periphery of the eccentric wheel 51 of the eccentric wheel group 5, and the combined surface 6 between the beam body 3 and the beam group cover 4 is an inclined surface. By setting the combined surface 6 between the beam body 3 and the beam group cover 4 as an inclined surface, and the track 2 is spliced ​​by multiple sections, when disassembling the eccentric wheel group 5, first remove the section of the track under the wheel, then remove the beam group cover 4 to make the eccentric wheel group 5 sink to a certain height, and finally pull out the eccentric wheel group 5 horizontally. Similarly, when installing the eccentric wheel group 5, push the eccentric wheel group 5 horizontally into the installation position, install the beam group cover 4 on the beam body 3, and finally install the removed track. There is no need to lift the entire steel coil and the beam body 3, which reduces the operating procedures, realizes the quick disassembly and installation of the eccentric wheel group 5, improves work efficiency, eliminates the lifting and hoisting procedures, reduces the risks to personnel during the disassembly and installation process, and reduces labor intensity.

[0027] It should be explained that the combination surface 6 is the plane where the two are in contact when the beam assembly cover 4 is assembled on the beam body 3. Specifically, in the present embodiment, the angle between the combination surface 6 and the horizontal plane is 40-50°. That is, the angle can be 40°, 41°, 42°, 43°, 44°, 45°, 46°, 47°, 48°, 49° or 50°. Preferably, the angle between the combination surface and the horizontal plane is 45°. It should be noted that the opening angle of the combination surface is the main factor that determines whether the eccentric wheel group 5 can be pulled out from the inclined direction. Therefore, in the present embodiment, 45° is preferred.

[0028] See also Figure 3 Further, a stopper 7 is provided on the combination surface 6 of the beam assembly cover 4 or the beam body 3, and a stopper groove 8 matching the shape of the stopper 7 is provided on the beam body 3 or the beam assembly cover 4. When the beam body 3 and the beam assembly cover 4 are assembled, the stopper 7 is inserted into the stopper groove 8. It can be understood that the arrangement of the stopper 7 and the stopper groove 8 makes the matching installation between the beam assembly cover 4 and the beam body 3 more compact.

[0029] The beam assembly cover 4 is bent and extended from the ends of both ends thereof to form a lug 9, and the fastener passes through the lug 9 and is fixedly connected to the beam body 3. The stopper 7 is formed on the lug 9, and the stopper groove is provided at a position corresponding to the stopper after the beam assembly cover 4 is installed on the beam body. The lug 9 is bent and extended toward the outer periphery of the beam assembly cover 4 to form a portion for assembly, so as to improve the assembly degree between spare parts. Specifically, in this embodiment, the fastener is a bolt. The bolt passes through the lug 9 to fix the beam assembly cover 4 to the beam body 3.

[0030] In addition, the outer circumference of the eccentric wheel 51, the beam assembly cover 4, and the combined surface of the beam body 3 are connected by a stopper structure 10. The stopper structure 10 is formed on the working surface of the three, that is, the entire outer circumference of the eccentric wheel, and the inner circumference of the beam assembly cover 4 and the beam body 3, so as to improve the structural coordination of the three and make the connection structure more compact.

[0031] The beam body 3 includes a connection portion 31 and two support portions 33 fixedly connected below the connection portion 31 at intervals, and an end of the support portion 33 away from one end of the connection portion 31 and the beam assembly cover 4 are assembled to the outer periphery of the eccentric wheel 51. Preferably, the beam body 3 is in a gate shape.

[0032] Eccentric wheel replacement operation process: move the walking beam to the end of the stroke, turn off the power, put a sign to stop the hydraulic pressure relief, set a fulcrum at the track 21 to be disassembled under the eccentric wheel group 5 to be replaced, and use the jack to slightly lift the beam body 3 of the walking beam until the wheel 53 is no longer loaded, first remove the step pins of the connecting rod 11 and the oil cylinder 12, and use the hoist to lift the eccentric wheel group 5 to be replaced, first remove the bolts of the track 21 to be disassembled, remove the track 21 to be disassembled, and then loosen the beam group cover 4, operate the hoist to slowly drop the eccentric wheel group 5 on the track frame 1 and then lift it away, lift the new eccentric wheel group 5 onto the track frame 1, and use the hoist to slowly pull it to the installation position, and then install the beam group cover 4 at the bottom of the beam body 3, then install the disassembled track 21, and finally install the connecting rod 11 and the oil cylinder 12, remove the jack, remove the sign, power on, and start hydraulic commissioning. The replacement work is completed.

[0033] The walking beam with an eccentric wheel group quick-disassembly structure provided by the utility model sets the combined surface 6 between the beam body 3 and the beam group cover 4 as an inclined surface, and the track 2 is composed of multiple sections. In this way, when disassembling the eccentric wheel group 5, a section of the track under the wheel is first removed, and then the beam group cover 4 is removed to make the eccentric wheel group 5 sink to a certain height, and finally the eccentric wheel group 5 is pulled out horizontally. Similarly, when installing the eccentric wheel group 5, the eccentric wheel group 5 is horizontally pushed into the installation position, and the beam group cover 4 is installed on the beam body 3, and finally the disassembled track is installed. There is no need to lift the entire steel coil and the beam body 3, which reduces the operating procedures, realizes the quick disassembly and installation of the eccentric wheel group 5, improves work efficiency, eliminates the lifting and hoisting procedures, reduces the risks to personnel during the disassembly and assembly process, and reduces labor intensity.

[0034] The above are only preferred embodiments of the present invention, and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A walking beam with an eccentric wheel assembly quick-release structure, characterized in that: It includes a track frame, a track, a beam body, a beam group cover and an eccentric wheel group, the eccentric wheel group includes an eccentric wheel and a wheel, the track is detachably mounted on the track frame, the wheel is supported on the track, the track is divided into at least two sections, the bottom of the beam body and the beam group cover are assembled on the outer periphery of the eccentric wheel of the eccentric wheel group, and the combined surface between the beam body and the beam group cover is an inclined surface.

2. The walking beam with an eccentric wheel assembly quick-release structure according to claim 1, characterized in that: The angle between the combined surface and the horizontal plane is 40-50°.

3. The walking beam with an eccentric wheel assembly quick-release structure according to claim 1, characterized in that: A stopper is arranged on the combined surface of the beam assembly cover or the beam body, and a stopper groove matching the shape of the stopper is opened on the beam body or the beam assembly cover. When the beam body and the beam assembly cover are assembled, the stopper is inserted into the stopper groove.

4. The walking beam with an eccentric wheel assembly quick-release structure according to claim 3, characterized in that: The beam assembly cover is bent and extended from the end portions at both ends thereof to form a lug, and a fastener passes through the lug and is fixedly connected to the beam body, and the stop is formed on the lug.

5. The walking beam with an eccentric wheel assembly quick-release structure according to claim 4, characterized in that: The fastener is a bolt.

6. The walking beam with an eccentric wheel assembly quick-release structure according to claim 1, characterized in that: The outer periphery of the eccentric wheel, the beam assembly cover, and the combined surface of the beam body are connected by a stop structure.

7. The walking beam with an eccentric wheel assembly quick-release structure according to claim 1, characterized in that: The beam body comprises a connecting portion and two supporting portions fixedly connected below the connecting portion at intervals, and an end of the supporting portion away from one end of the connecting portion and the beam assembly cover are assembled on the outer periphery of the eccentric wheel.

8. The walking beam with an eccentric wheel assembly quick-release structure according to claim 7, characterized in that: The beam body is in the shape of a gate.

9. The walking beam with an eccentric wheel assembly quick-release structure according to claim 1, characterized in that: The track is fixed to the track frame by bolts.