A die-casting device with automatic separation of castings

By designing die-casting equipment for automatic casting disengagement, the rapid and automatic disengagement of castings is achieved using cylinders and ejection components, the problems of mold damage and casting damage during casting release in the prior art are solved, and production efficiency and operation simplicity are improved.

CN222710780UActive Publication Date: 2025-04-04JINGZHOU JIEZHU CASTING TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421388480.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-18
Publication Date
2025-04-04
Estimated Expiration
2034-06-18

AI Technical Summary

Technical Problem

During the production process of existing castings, after the casting is formed in the mold, it is necessary to knock the mold to achieve mold release, which can easily lead to mold damage and casting damage, making it inconvenient to operate.

Method used

A die-casting equipment for automatic casting disengagement is designed, including a base, support frame, cylinder, upper mold, lower mold and ejection assembly. The mold is driven by the cylinder to separate, and the ejection assembly is used to drive the push plate to push the casting to achieve automatic disengagement.

Benefits of technology

It realizes rapid and automatic disengagement of castings, avoids mold damage and casting damage, is easy to operate, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of die-casting equipment, and in particular to a die-casting equipment with automatic separation of castings; the utility model comprises a base, a support frame, a cylinder, an upper mold, a lower mold and an ejection assembly, wherein the upper mold is provided with a liquid injection port and an air outlet, the base has a cavity, the lower mold is arranged above the cavity, the ejection assembly comprises a driving member, a connecting rod, a movable frame, a circular shaft, two movable rods and a push plate, the driving member is fixedly connected to the base, one end of the connecting rod is connected to the driving member, the circular shaft is connected to the other end of the connecting rod, the movable frame is movably connected to the circular shaft, the push plate is arranged in the lower mold, the two ends of each movable rod are respectively fixedly connected to the movable frame and the push plate, and the two movable rods are movably connected to the lower mold and both penetrate the lower mold, and through the arrangement of the above structure, it is realized that the formed casting can be quickly separated from the mold, the damage to the mold and the breakage of the casting are avoided, and the operation is very simple.
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Description

Technical Field

[0001] The utility model relates to the technical field of die-casting equipment, in particular to a die-casting equipment with automatic separation of castings. Background Art

[0002] Die casting mold is a tool for casting metal parts, a tool that completes the die casting process on a special die casting die forging machine. The basic process of die casting is: the molten metal is first cast into the mold cavity at a low speed or high speed. The mold has a movable cavity surface, which is pressurized and forged as the molten metal cools, eliminating the shrinkage and porosity defects of the blank and making the internal structure of the blank reach the broken grains in the forged state.

[0003] However, in the existing casting production process, after the casting is formed in the mold, it is necessary to knock the mold to release it, which can easily cause damage to the mold and breakage of the casting, and the operation is very inconvenient. Utility Model Content

[0004] The utility model aims to provide a die-casting device with automatic casting detachment, which solves the problem that in the existing casting production process, after the casting is formed in the mold, it is necessary to knock the mold to achieve demolding, which easily leads to damage to the mold and breakage of the casting, and is very inconvenient to operate.

[0005] To achieve the above-mentioned purpose, the utility model adopts a die-casting device with automatic separation of castings, including a base, a support frame, a cylinder, an upper mold, a lower mold and an ejection assembly, wherein the support frame is fixedly connected to the base and is located above the base, the cylinder is fixedly connected to the support frame and is located on the support frame, the upper part of the upper mold is provided with a liquid injection port and an air outlet, the upper mold is connected to the output end of the cylinder, the base has a cavity, the lower mold is arranged above the cavity, and the ejection assembly is arranged in the cavity;

[0006] The ejection assembly includes a driving member, a connecting rod, a movable frame, a round shaft, two movable rods and a push plate. The driving member is fixedly connected to the base and is located in the cavity. One end of the connecting rod is connected to the driving member, and the round shaft is connected to the other end of the connecting rod. The movable frame is movably connected to the round shaft and is located in the cavity. The push plate is arranged in the lower mold, and both ends of each movable rod are fixedly connected to the movable frame and the push plate respectively, and the two movable rods are movably connected to the lower mold and both pass through the lower mold.

[0007] Wherein, the ejection assembly further includes a spring, and the spring is arranged in the cavity, and two ends of the spring are fixedly connected to the movable frame and the base respectively.

[0008] Among them, the driving member also includes a support seat and a driving motor, the support seat is fixedly connected to the base and is located in the cavity, the driving motor is fixedly connected to the support seat and is located in the support seat, and one end of the connecting rod is fixedly connected to the output end of the driving motor.

[0009] Wherein, the die-casting equipment with automatic separation of the casting also includes a heat dissipation component, and the heat dissipation component is arranged on the support frame.

[0010] Wherein, the heat dissipation assembly includes a support plate, a rotating motor and a fan, the support plate is fixedly connected to the support frame and is located below the support frame, the support plate has a mounting hole, the rotating motor is fixedly connected to the support plate and is located in the mounting hole, and the fan is connected to the output end of the rotating motor.

[0011] Wherein, the heat dissipation assembly further includes a dustproof net, which is fixedly connected to the support plate and is located in the mounting hole.

[0012] The utility model discloses a die-casting device for automatically separating castings. When casting, the cylinder is started, the output end of the cylinder extends out, and pushes the upper mold downward to combine with the lower mold, and then injects the molten metal into the cavity door of the lower mold through the injection port, and at the same time, the air in the mold of the air outlet and the molten metal is used to avoid bubbles in the casting and reduce the quality of the casting. After the casting is formed and cooled naturally, the cylinder drives the upper mold to separate from the lower mold, and then the driving member in the cavity is started, and the driving member drives one end of the connecting rod to rotate. The other end of the connecting rod drives the round shaft to move in the movable frame. At this time, the movable frame will be pushed upward by the round shaft. The movable frame simultaneously drives the two movable rods to push the push plate upward. The push plate pushes the casting in the lower mold outward. Finally, the personnel takes the formed casting and continues to control the rotation of the connecting rod. The round shaft will pull the movable frame downward to reset, so that the push plate moves downward and resets in the lower mold. Through the above method, the formed casting can be quickly separated from the mold, thus avoiding damage to the mold and breakage of the casting, and the operation is very simple. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0014] Figure 1It is a schematic diagram of the overall structure of the first embodiment of the utility model.

[0015] Figure 2 It is a cross-sectional view of the overall internal structure of the first embodiment of the utility model.

[0016] Figure 3 It is a schematic diagram of the overall structure of the second embodiment of the utility model.

[0017] Figure 4 It is a cross-sectional view of the internal structure of the heat dissipation assembly of the second embodiment of the utility model.

[0018] 101-base, 102-support frame, 103-cylinder, 104-upper mold, 105-lower mold, 106-connecting rod, 107-movable frame, 108-round shaft, 109-movable rod, 110-push plate, 111-spring, 112-support seat, 113-drive motor, 114-air outlet, 115-cavity, 116-liquid injection port, 201-support plate, 202-rotating motor, 203-fan, 204-dustproof net, 205-mounting hole. DETAILED DESCRIPTION

[0019] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.

[0020] First embodiment

[0021] See also Figure 1 and Figure 2 ,in Figure 1 is a schematic diagram of the overall structure of the first embodiment, Figure 2 It is a cross-sectional view of the overall internal structure of the first embodiment.

[0022] The utility model provides a die-casting device for automatic separation of castings: including a base 101, a support frame 102, a cylinder 103, an upper mold 104, a lower mold 105 and an ejection assembly, the ejection assembly including a driving member, a connecting rod 106, a movable frame 107, a round shaft 108, two movable rods 109, a push plate 110 and a spring 111, and the driving member also includes a supporting seat 112 and a driving motor 113. The above-mentioned solution solves the problem that in the existing casting production process, after the casting is formed in the mold, it is necessary to knock the mold to achieve demolding, which easily causes damage to the mold and damage to the casting, and the operation is very inconvenient.

[0023] According to the present specific embodiment, the support frame 102 is fixedly connected to the base 101 and is located above the base 101. The cylinder 103 is fixedly connected to the support frame 102 and is located on the support frame 102. The upper part of the upper mold 104 has a liquid injection port 116 and an air outlet 114. The upper mold 104 is connected to the output end of the cylinder 103. The base 101 has a cavity 115. The lower mold 105 is arranged above the cavity 115. The ejector assembly is arranged in the cavity 115. When casting, the ejector assembly is activated. The cylinder 103 extends out from its output end and pushes the upper mold 104 downward to combine with the lower mold 105, and then injects the molten metal into the cavity door of the lower mold 105 through the injection port 116. At the same time, the air in the mold and the molten metal at the air outlet 114 is used to avoid bubbles in the casting that reduce the quality of the casting. After the casting is formed and cooled naturally, the cylinder 103 drives the upper mold 104 to separate from the lower mold 105, and then the ejector assembly is used to push the molded mold out of the lower mold 105.

[0024] The driving member is fixedly connected to the base 101 and is located in the cavity 115. One end of the connecting rod 106 is connected to the driving member. The round shaft 108 is connected to the other end of the connecting rod 106. The movable frame 107 is movably connected to the round shaft 108 and is located in the cavity 115. The push plate 110 is arranged in the lower mold 105. The two ends of each movable rod 109 are respectively fixedly connected to the movable frame 107 and the push plate 110, and the two movable rods 109 are movably connected to the lower mold 105 and penetrate the lower mold 105. After the casting is naturally cooled, the cylinder 103 is started, the output end of the cylinder 103 is retracted, and the upper mold 104 is driven to separate from the lower mold 105, and then the cavity 115 is started. The driving member drives one end of the connecting rod 106 to rotate, and the other end of the connecting rod 106 drives the round shaft 108 to move in the movable frame 107. At this time, the movable frame 107 will be pushed upward by the round shaft 108, and the movable frame 107 will simultaneously drive the two movable rods 109 to push the push plate 110 upward, and the push plate 110 will push the casting in the lower mold 105 outward. Finally, the personnel will take the molded casting and continue to control the rotation of the connecting rod 106. The round shaft 108 will pull the movable frame 107 downward to reset, so that the push plate 110 moves down and resets in the lower mold 105. Through the above method, it is achieved that the molded casting can be quickly separated from the mold, thus avoiding damage to the mold and damage to the casting, and the operation is very simple.

[0025] Secondly, the spring 111 is arranged in the cavity 115, and the two ends of the spring 111 are fixedly connected to the movable frame 107 and the base 101 respectively. By setting the spring 111, the spring 111 expands and contracts as the movable spring 111 moves, and the spring 111 can increase the stability of the movable frame 107 when it moves.

[0026] At the same time, the support seat 112 is fixedly connected to the base 101 and is located in the cavity 115. The drive motor 113 is fixedly connected to the support seat 112 and is located in the support seat 112. One end of the connecting rod 106 is fixedly connected to the output end of the drive motor 113. The support seat 112 fixedly supports the drive motor 113 in the cavity 115, and the output end of the drive motor 113 controls the rotation of the connecting rod 106.

[0027] When casting, the cylinder 103 is started, the output end of the cylinder 103 extends out, and pushes the upper mold 104 downward to combine with the lower mold 105, and then the molten metal is injected into the cavity door of the lower mold 105 through the injection port 116. At the same time, the air in the mold and the molten metal at the outlet 114 is used to avoid bubbles in the casting and reduce the quality of the casting. After the casting is formed and cooled naturally, the cylinder 103 drives the upper mold 104 to separate from the lower mold 105, and then the drive motor 113 in the support seat 112 is started. The drive motor 113 drives one end of the connecting rod 106 to rotate, and the other end of the connecting rod 106 is rotated. One end drives the circular shaft 108 to move in the movable frame 107. At this time, the movable frame 107 will be pushed upward by the circular shaft 108. The movable frame 107 simultaneously drives the two movable rods 109 to push the push plate 110 upward. The push plate 110 pushes the casting in the lower mold 105 outward. Finally, the personnel take the molded casting and continue to control the rotation of the connecting rod 106. The circular shaft 108 will pull the movable frame 107 downward to reset, so that the push plate 110 moves down and resets in the lower mold 105. Through the above method, it is possible to quickly detach the molded casting from the mold, avoid damage to the mold and damage to the casting, and the operation is very simple.

[0028] Second embodiment

[0029] See also Figure 3 and Figure 4 ,in Figure 3 is a schematic diagram of the overall structure of the second embodiment, Figure 4 It is a cross-sectional view of the internal structure of the heat dissipation assembly of the second embodiment.

[0030] On the basis of the first embodiment, the die-casting equipment with automatic casting separation of the utility model further includes a heat dissipation component, and the heat dissipation component includes a support plate 201, a rotating motor 202, a fan 203 and a dustproof net 204.

[0031] The heat dissipation component is arranged on the support frame 102. By arranging the heat dissipation component and utilizing the heat dissipation component to cool the casting of the mold, the casting can be quickly taken out, thereby improving the die-casting efficiency.

[0032] The support plate 201 is fixedly connected to the support frame 102 and is located below the support frame 102. The support plate 201 has a mounting hole 205. The rotating motor 202 is fixedly connected to the support plate 201 and is located in the mounting hole 205. The fan 203 is connected to the output end of the rotating motor 202. The support plate 201 is fixed below the support frame 102. The rotating motor 202 is installed in the mounting hole 205 of the support plate 201. The output end of the rotating motor 202 controls the rotation of the fan 203. The fan 203 cools down the casting in the mold, reduces the cooling time of the casting, can quickly take out the casting, and improves the die-casting efficiency.

[0033] The dustproof net 204 is fixedly connected to the support plate 201 and is located in the mounting hole 205. By arranging the dustproof net 204 in the mounting hole 205, the dustproof net 204 is located behind the rotating motor 202. The dustproof net 204 blocks dust in the air to prevent dust from entering the mounting hole 205 together with the air.

[0034] The support plate 201 is fixed below the support frame 102, and the rotating motor 202 is installed in the mounting hole 205 of the support plate 201. The output end of the rotating motor 202 controls the rotation of the fan 203. The fan 203 cools the casting in the mold, reduces the cooling time of the casting, can quickly take out the casting, and improves the die-casting efficiency; in addition, by arranging the dustproof net 204 behind the rotating motor 202, the dustproof net 204 blocks dust in the air to prevent dust from entering the mounting hole 205 together with the air.

[0035] The above disclosures are only two preferred embodiments of the present invention, which certainly cannot be used to limit the scope of the present invention. A person skilled in the art can understand that all or part of the processes of the above embodiments and equivalent changes made according to the claims of the present invention still fall within the scope of the present invention.

Claims

1. A die-casting device with automatic separation of castings, characterized in that: The invention comprises a base, a support frame, a cylinder, an upper mold, a lower mold and an ejection assembly, wherein the support frame is fixedly connected to the base and is located above the base, the cylinder is fixedly connected to the support frame and is located on the support frame, the upper part of the upper mold is provided with a liquid injection port and an air outlet, the upper mold is connected to the output end of the cylinder, the base has a cavity, the lower mold is arranged above the cavity, and the ejection assembly is arranged in the cavity; The ejection assembly includes a driving member, a connecting rod, a movable frame, a round shaft, two movable rods and a push plate. The driving member is fixedly connected to the base and is located in the cavity. One end of the connecting rod is connected to the driving member, and the round shaft is connected to the other end of the connecting rod. The movable frame is movably connected to the round shaft and is located in the cavity. The push plate is arranged in the lower mold, and both ends of each movable rod are fixedly connected to the movable frame and the push plate respectively, and the two movable rods are movably connected to the lower mold and both pass through the lower mold.

2. The die-casting equipment with automatic separation of castings according to claim 1, characterized in that: The ejection assembly further comprises a spring, which is arranged in the cavity, and two ends of the spring are respectively fixedly connected to the movable frame and the base.

3. The die-casting equipment with automatic separation of castings as claimed in claim 2, characterized in that: The driving member also includes a support seat and a driving motor. The support seat is fixedly connected to the base and is located in the cavity. The driving motor is fixedly connected to the support seat and is located in the support seat. One end of the connecting rod is fixedly connected to the output end of the driving motor.

4. The die-casting equipment with automatic casting separation according to claim 1, characterized in that: The die-casting equipment with automatic separation of castings also includes a heat dissipation component, and the heat dissipation component is arranged on the support frame.

5. The die-casting equipment with automatic casting separation as claimed in claim 4, characterized in that: The heat dissipation assembly includes a support plate, a rotating motor and a fan. The support plate is fixedly connected to the support frame and is located below the support frame. The support plate has a mounting hole. The rotating motor is fixedly connected to the support plate and is located in the mounting hole. The fan is connected to the output end of the rotating motor.

6. The die-casting equipment with automatic casting separation as claimed in claim 5, characterized in that: The heat dissipation assembly also includes a dustproof net, which is fixedly connected to the support plate and is located in the mounting hole.