A sand cleaning device for forklift counterweight casting
By designing a multi-motor-driven sand cleaning device, the drive mechanism is used to realize the inclination and conical movement of the brush disk, the existing sand cleaning device is solved in special positions and on special castings, and the sand cleaning quality and adaptability are improved.
Patent Information
- Application Number
- CN202421402871.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-06-19
AI Technical Summary
The existing sand cleaning device is prone to blind spots when cleaning sand in special locations such as grooves and holes on the surface of the casting, and it is impossible to clean all surface positions of the special-shaped castings, which reduces the quality and adaptability of sand cleaning.
A sand cleaning device for casting for forklift counterweight castings is designed. Through a multi-motor drive system and transmission mechanism, the tilt and conical reciprocating movement of the brush disk can be realized. The angle and movement path of the brush disk can be adjusted according to different positions on the surface of the casting to ensure effective sand cleaning for all positions.
It effectively prevents the occurrence of dead corners, improves the quality and scope of sand cleaning, can adapt to the cleaning needs of various special-shaped castings, and improves the practicality of sand cleaning devices.
Smart Images

Figure CN222710793U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sand cleaning devices, in particular to a sand cleaning device for forklift counterweight castings. Background Art
[0002] In the foundry industry, sand cleaning is a key post-processing step, which not only affects the appearance quality of the casting, but also the internal quality of the casting. Therefore, an efficient sand cleaning device is of great significance to improving production efficiency and product quality. The sand cleaning device for forklift counterweight casting is particularly suitable for cleaning large castings in foundries, especially for those with complex shapes.
[0003] A common sand cleaning device adopts a box structure with a rotating sleeve on the top. The top plate at the bottom of the sleeve is driven by a motor to rotate, thereby achieving a sand cleaning effect. However, this method can only perform circumferential rotation in the horizontal direction when the motor drives the top plate to rotate, which makes it easy to have dead angles when sand cleaning special positions such as grooves and holes on the surface of the casting, thereby reducing the quality of sand cleaning. In addition, since the processing range of a single circumferentially rotating cleaning mechanism is small, it is impossible to clean all positions on the surface of some special-shaped castings when sand cleaning, which reduces the adaptability of the sand cleaning device and cannot meet the working requirements of casting sand cleaning. Therefore, a sand cleaning device for forklift counterweight casting is proposed. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] In view of the deficiencies in the prior art, the utility model provides a sand cleaning device for forklift counterweight castings to solve the technical problem that dead corners are easily generated when sand is cleaned at special positions such as grooves and holes on the surface of the casting because the top plate can only rotate in the horizontal direction when the motor drives it to rotate.
[0006] (II) Technical solution
[0007] In order to achieve the above-mentioned purpose, the utility model provides the following technical solution: a sand cleaning device for forklift counterweight casting, comprising:
[0008] A vertical plate, a first motor is installed at the top of the vertical plate, a rotor of the first motor is coaxially connected to a transmission block, and a connecting arm is installed at the rear side of the transmission block;
[0009] A mounting seat is mounted on the right end of the connecting arm, a main shaft is inserted inside the mounting seat, transmission rings are mounted on both the front and rear ends of the main shaft, a second motor is mounted on the right front part of the mounting seat, and the rotor of the second motor is coaxially connected to the first gear, and a second gear is coaxially mounted on the front side of the main shaft;
[0010] A connecting rod is installed at the bottom of the transmission ring, a flange is installed at the inner end of the connecting rod, a disc is installed at the bottom of the flange, a third motor is installed at the middle position of the bottom of the disc, the left and right sides of the third motor are connected to mounting frames, and the inner lower part of the mounting frame is connected to a square frame through a bearing, the interior of the square frame is movably connected to a fourth motor through a rotating shaft, and a brush disc is coaxially installed on the rotor of the fourth motor.
[0011] Preferably, a notch is provided in the middle of the left side of the transmission ring at a position corresponding to the transmission block, the number of the connecting rods is 3-5 groups, and the connecting rods are all made of steel structure, which improves the strength of the connecting rods and the stability of the flange support.
[0012] Preferably, the first gear is meshed with the second gear, the diameters of the first gear and the second gear are the same, and the outside of the main shaft is inserted into the inside of the mounting seat through a ball bearing, which facilitates rotation and prevents the main shaft from escaping from the inside of the mounting seat.
[0013] Preferably, the lower surface of the brush plate is provided with high-density bristles to improve the quality of sand cleaning, and the rotor of the third motor is coaxially connected to a driving rod, and the outer side of the driving rod is arranged in an inclined structure.
[0014] Preferably, the outer side of the bottom of the driving rod is coaxially connected to the top of the fourth motor through a shaft rod, and the corners of the mounting frame and the square frame are both rounded, which improves the safety of the sand cleaning device.
[0015] (III) Beneficial effects
[0016] Compared with the prior art, the utility model provides a sand cleaning device for forklift counterweight casting, which has the following beneficial effects:
[0017] The sand cleaning device for forklift counterweight casting drives the transmission block to rotate by the first motor, so that the main shaft and the transmission ring can be driven to tilt through the connecting arm and the mounting seat, and the first gear can be driven to rotate by the second motor, so that the main shaft and the transmission ring can be driven to tilt through the second gear, and then the front and rear or left and right tilt angles of the brush plate can be adjusted according to different castings and the positions of the slots on their surfaces during sand cleaning, thereby preventing the occurrence of dead angles and improving the quality of sand cleaning. At the same time, the brush plate can be driven by the third motor to perform conical reciprocating motion, thereby increasing the range of sand cleaning, facilitating sand cleaning of various special-shaped castings, and improving the practicality of the sand cleaning device. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the structure of the utility model;
[0019] Figure 2This is a schematic diagram of the inner structure of the transmission ring of the utility model;
[0020] Figure 3 This is a schematic diagram of the bottom structure of the disc of the utility model;
[0021] Figure 4 This is a schematic diagram of the left-right tilting structure of the transmission ring of the utility model;
[0022] Figure 5 It is a schematic diagram of the front-rear tilting structure of the transmission ring of the utility model.
[0023] In the figure: 1, vertical plate; 2, first motor; 3, transmission block; 4, connecting arm; 5, mounting seat; 6, main shaft; 7, transmission ring; 8, connecting rod; 9, flange; 10, second motor; 11, first gear; 12, second gear; 13, disc; 14, third motor; 15, driving rod; 16, mounting frame; 17, fourth motor; 18, square frame; 19, brush plate. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] The utility model provides a technical solution, a sand cleaning device for forklift counterweight casting, comprising a vertical plate 1, a first motor 2, a transmission block 3, a connecting arm 4, a mounting seat 5, a main shaft 6, a transmission ring 7, a connecting rod 8, a flange 9, a second motor 10, a first gear 11, a second gear 12, a disc 13, a third motor 14, a driving rod 15, a mounting frame 16, a fourth motor 17, a square frame 18 and a brush plate 19:
[0026] See also Figure 1 A first motor 2 is installed on the top of the vertical plate 1, and a transmission block 3 is coaxially connected to the rotor of the first motor 2. Figure 2 , a connecting arm 4 is installed on the rear side of the transmission block 3;
[0027] The mounting seat 5 is mounted on the right end of the connecting arm 4, a main shaft 6 is inserted inside the mounting seat 5, and transmission rings 7 are installed at both the front and rear ends of the main shaft 6. A second motor 10 is installed on the right side of the front part of the mounting seat 5, and the rotor of the second motor 10 is coaxially connected to the first gear 11, and a second gear 12 is coaxially installed on the front side of the main shaft 6. The first gear 11 is meshed with the second gear 12, and the diameters of the first gear 11 and the second gear 12 are the same. The outside of the main shaft 6 is inserted into the inside of the mounting seat 5 through a ball bearing;
[0028] The connecting rod 8 is installed at the bottom of the transmission ring 7. The inner end of the connecting rod 8 is equipped with a flange 9. A notch is opened at the middle of the left side of the transmission ring 7 corresponding to the transmission block 3. The number of connecting rods 8 is 3-5 groups. The material of the connecting rods 8 is made of steel structure. Please refer to Figure 3 The bottom of the flange 9 is provided with a disc 13, and a third motor 14 is installed at the middle position of the bottom of the disc 13. The left and right sides of the third motor 14 are connected with mounting frames 16, and the inner lower part of the mounting frame 16 is connected with a square frame 18 through a bearing. The inside of the square frame 18 is movably connected with a fourth motor 17 through a rotating shaft, and the rotor of the fourth motor 17 is coaxially provided with a brush disc 19, please refer to Figure 4 and Figure 5 The first motor 2 drives the transmission block 3 to rotate, so that the main shaft 6 and the transmission ring 7 can be driven to tilt through the connecting arm 4 and the mounting seat 5, and the first gear 11 can be driven to rotate through the second motor 10, so that the main shaft 6 and the transmission ring 7 can be driven to tilt through the second gear 12, and then the front and rear or left and right tilt angles of the brush plate 19 can be adjusted according to the positions of different castings and the slots on their surfaces during sand cleaning, thereby preventing the occurrence of dead angles and improving the quality of sand cleaning. At the same time, the brush plate 19 can be driven by the third motor 14 to perform a conical reciprocating motion, thereby increasing the range of sand cleaning, facilitating sand cleaning of various special-shaped castings, and improving the practicality of the sand cleaning device. Please refer to Figure 3 The lower surface of the brush plate 19 is equipped with high-density bristles. The rotor of the third motor 14 is coaxially connected to the drive rod 15. The outer side of the drive rod 15 is arranged in an inclined structure. The outer side of the bottom of the drive rod 15 is coaxially connected to the top of the fourth motor 17 through an axis rod. The corners of the mounting frame 16 and the square frame 18 are both rounded.
[0029] In this solution, the transmission block 3 is driven to rotate by the first motor 2, so that the main shaft 6 and the transmission ring 7 can be driven to tilt through the connecting arm 4 and the mounting seat 5, and the first gear 11 can be driven to rotate by the second motor 10, so that the main shaft 6 and the transmission ring 7 can be driven to tilt through the second gear 12. Therefore, when cleaning sand, the front and rear or left and right tilt angles of the brush plate 19 can be adjusted according to the positions of different castings and the slots on their surfaces, thereby preventing the occurrence of dead angles and improving the quality of sand cleaning. At the same time, the brush plate 19 can be driven by the third motor 14 to perform a conical reciprocating motion, thereby increasing the range of sand cleaning, facilitating the sand cleaning of various special-shaped castings, and improving the practicality of the sand cleaning device.
[0030] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A sand cleaning device for forklift counterweight casting, characterized in that: include: A vertical plate (1), a first motor (2) being mounted on the top of the vertical plate (1), a rotor of the first motor (2) being coaxially connected to a transmission block (3), and a connecting arm (4) being mounted on the rear side of the transmission block (3); A mounting seat (5) is mounted on the right end of the connecting arm (4), a main shaft (6) is inserted into the mounting seat (5), a transmission ring (7) is mounted on both the front and rear ends of the main shaft (6), a second motor (10) is mounted on the right side of the front part of the mounting seat (5), and the rotor of the second motor (10) is coaxially connected to the first gear (11), and a second gear (12) is coaxially mounted on the front side of the main shaft (6); A connecting rod (8) is mounted at the bottom of the transmission ring (7); a flange (9) is mounted at the inner end of the connecting rod (8); a disc (13) is mounted at the bottom of the flange (9); a third motor (14) is mounted at the middle of the bottom of the disc (13); left and right sides of the third motor (14) are connected to mounting frames (16); the inner lower part of the mounting frame (16) is connected to a square frame (18) via a bearing; the interior of the square frame (18) is movably connected to a fourth motor (17) via a rotating shaft; and a brush disc (19) is coaxially mounted on the rotor of the fourth motor (17).
2. A sand cleaning device for forklift counterweight casting according to claim 1, characterized in that: A notch is provided in the middle of the left side of the transmission ring (7) at a position corresponding to the transmission block (3). The number of the connecting rods (8) is 3-5 groups, and the connecting rods (8) are all made of steel structure.
3. The sand cleaning device for forklift counterweight casting according to claim 1, characterized in that: The first gear (11) is meshed with the second gear (12); the diameters of the first gear (11) and the second gear (12) are the same; the outside of the main shaft (6) is inserted into the inside of the mounting seat (5) via a ball bearing.
4. The sand cleaning device for forklift counterweight casting according to claim 1, characterized in that: The lower surface of the brush plate (19) is provided with high-density bristles, and the rotor of the third motor (14) is coaxially connected to a driving rod (15), and the outer side of the driving rod (15) is arranged in an inclined structure.
5. The sand cleaning device for forklift counterweight casting according to claim 4, characterized in that: The outer side of the bottom of the driving rod (15) is coaxially connected to the top of the fourth motor (17) through a shaft rod, and the corners of the mounting frame (16) and the square frame (18) are both rounded.