A post-soldering cooling device for magnetic ring inductors
By designing a magnetic ring inductor soldering post-cooling device including a servo motor, a transmission chain and a cooling fan, the problems of low cooling efficiency and magnetic ring inductance barrier in the prior art are solved, and efficient and stable cooling effect is achieved.
Patent Information
- Application Number
- CN202420970551.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-05-07
AI Technical Summary
The cooling efficiency of existing magnetic ring inductor post-soldering cooling devices is low, and the barrier between the magnetic ring inductors during stacking and placement leads to poor cooling effect.
A magnetic ring inductor soldering post-cooling device including a mounting frame, a transmission shaft, a transmission sprocket, a transmission chain, a magnetic ring inductor fixture strip and a cooling fan are designed. The servo motor drives the transmission chain and the magnetic ring inductor fixture strip to rotate, and an automatic transmission and cooling of the magnetic ring inductor fixture strip is set up on the magnetic ring inductor fixture strip to separate the placement.
The cooling efficiency of the magnetic ring inductor is improved, the barrier between the magnetic ring inductors is avoided, the stability of the cooling effect is ensured, and the magnetic ring inductor collection process after cooling is simplified.
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Figure CN222711047U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electronic component processing, in particular to a post-soldering cooling device for a magnetic ring inductor. Background Art
[0002] A magnetic ring inductor is a coil with a magnetic ring. Because the coil has an inductive reactance to alternating current after being energized, it constitutes an electronic component inductor; a magnetic ring inductor is an electronic component component, and its main function is an electromagnetic induction conversion function. Magnetic ring inductors are mainly used in resonant circuits, bandpass filters, and bandstop filters. In the production and processing of magnetic ring inductors, soldering is a very important task. In the prior art, the soldering process of magnetic ring inductors is to sequentially set up four stations: preheating, soldering, drying, and cooling. The inductor pre-coated with flux is heated to a predetermined temperature, the inductor is tinned, the flux on the inductor is dried, and then cooled.
[0003] At present, the cooling of magnetic ring inductors after soldering is mainly carried out through air cooling. Common cooling equipment is usually in the form of a conveyor belt. A cooling fan is set on the top of the conveyor belt. The magnetic ring inductors after soldering are placed on the conveyor belt. During the conveying process, the solder is cooled by blowing air from the cooling fan. However, there are still some problems in conveying and cooling magnetic ring inductors through conveyor belts. If the magnetic ring inductors are placed end to end, although the cooling effect can be guaranteed, the cooling efficiency is low; if the magnetic ring inductors are placed on the conveyor belt, although the cooling efficiency can be improved, the magnetic ring inductors are stacked in a way that blocks each other, resulting in poor cooling effect. For this reason, we propose a magnetic ring inductor post-soldering cooling device to solve the above problems. Utility Model Content
[0004] The utility model aims to solve the shortcomings in the prior art and proposes a post-soldering cooling device for a magnetic ring inductor.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a post-soldering cooling device for a magnetic ring inductor, comprising a mounting frame, two sets of transmission shafts are movably installed inside the mounting frame, and two sets of transmission sprockets are fixedly sleeved on the outside of the transmission shafts, and the outsides of the two sets of transmission sprockets are meshingly sleeved with transmission chains, a plurality of magnetic ring inductor fixture strips are fixedly connected to the circumference of the transmission chain, and the magnetic ring inductor fixture strips are provided with evenly distributed placement grooves, and the magnetic ring inductor to be cooled is placed in the placement grooves, a servo motor is fixedly installed on one side of the mounting frame, and the servo motor is transmission-connected to the transmission shaft at the inner head of the mounting frame, and a plurality of cooling fans are fixedly installed on the top of the mounting frame.
[0006] As a further description of the above technical solution: the two groups of transmission shafts are respectively located at the head and tail of the inner side of the mounting frame, and the two groups of transmission shafts are connected to the transmission chain through transmission sprockets, and the transmission is transmitted through the transmission chain. The servo motor can synchronously drive the transmission sprockets on the head and tail transmission shafts to rotate, providing sufficient power for the rotation of the transmission chain. At the same time, the transmission chain is limited by the transmission sprockets on the two groups of transmission shafts to ensure that the transmission chain can rotate stably.
[0007] As a further description of the above technical solution: a plurality of mounting tooth plates are fixedly installed on the transmission chain, and the mounting tooth plates and the magnetic ring inductor fixture strip are fixedly connected by screws. By setting the mounting tooth plates and fixing the magnetic ring inductor fixture strip on the mounting tooth plates, it is ensured that the magnetic ring inductor fixture strip can be driven to move synchronously when the transmission chain rotates, thereby realizing the adjustment of the position of the magnetic ring inductor fixture strip and the magnetic ring inductor to be cooled.
[0008] As a further description of the above technical solution: bearing seats that cooperate with the transmission shaft are fixedly installed on both sides of the mounting frame, and the transmission shaft is movably installed inside the mounting frame through the bearing seats. The position of the transmission shaft is limited by the bearing seats to ensure that the transmission shaft is stably connected in the mounting frame and that the transmission shaft is stable when rotating.
[0009] As a further description of the above technical solution: a connecting back plate is fixedly installed on one side of the mounting frame close to the head transmission shaft, and the servo motor is fixedly installed on the connecting back plate by screws. A transmission box is provided at the output shaft position of the servo motor and one end of the head transmission shaft. The servo motor is connected to the head transmission shaft through the transmission box, and the transmission is performed through the transmission box. The servo motor can provide power for the rotation of the transmission shaft to ensure the stable operation of the device.
[0010] As a further description of the above technical solution: a positioning bracket is fixedly installed on the top of the mounting frame by bolts, and a plurality of mounting cross bars are fixedly installed on the top of the positioning bracket by bolts, and the cooling fan is fixedly installed on the mounting cross bar by bolts. When the transmission chain drives the magnetic ring inductor fixture bar to rotate to transport the magnetic ring inductor to be cooled, a plurality of cooling fans work to blow air downward, which can blow and cool the magnetic ring inductor to be cooled after soldering.
[0011] As a further description of the above technical solution: the cooling fan is vertically arranged on the top of the mounting frame, and the air outlet of the cooling fan faces the mounting frame, the spacing between the cooling fan and the mounting frame is 20-40cm, and the cooling fan is installed by positioning the bracket and installing the horizontal bar to ensure that the cooling fan is firmly installed and can work stably, thereby realizing efficient cooling of the moving magnetic ring inductor to be cooled.
[0012] The utility model has the following beneficial effects:
[0013] The magnetic ring inductor post-soldering cooling device designed by the utility model connects the magnetic ring inductor to be cooled onto the magnetic ring inductor fixture bar, and drives the transmission chain and the magnetic ring inductor fixture bar to rotate through the servo motor to transport the magnetic ring inductor to be cooled, and the magnetic ring inductor to be cooled can be blown and cooled by the operation of the heat dissipation fan, and at the same time, a plurality of magnetic ring inductor fixture bars are arranged on the peripheral side of the transmission chain, and evenly distributed placement grooves are arranged on the magnetic ring inductor fixture bar, and the magnetic ring inductor to be cooled is separated and placed through the placement grooves, so that a large number of magnetic ring inductors to be cooled can be cooled at the same time, and the cooling effect is guaranteed while improving the cooling efficiency.
[0014] The post-soldering cooling device of the magnetic ring inductor designed by the utility model separates and places the magnetic ring inductors to be cooled by opening evenly distributed placement grooves on the magnetic ring inductor fixture strip, thereby preventing the magnetic ring inductors to be cooled from being blocked and affecting the cooling effect, and at the same time ensuring the stability of the magnetic ring inductors to be cooled during cooling; and when the magnetic ring inductors to be cooled rotate to below the transmission chain, the magnetic ring inductors to be cooled can automatically fall off, which is convenient for collecting the magnetic ring inductors to be cooled after cooling. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the structure of the utility model after overall assembly;
[0016] Figure 2 This is a structural schematic diagram of the installation position of the heat dissipation fan of the utility model;
[0017] Figure 3 This is a structural schematic diagram of the installation position of the magnetic ring inductor fixture strip of the utility model;
[0018] Figure 4 This is a structural schematic diagram of the utility model for installing the tooth plate;
[0019] Figure 5 This is a schematic diagram of the structure of the magnetic ring inductor fixture strip of the utility model;
[0020] Figure 6 It is a structural schematic diagram of the connection between the servo motor and the transmission shaft of the utility model.
[0021] Legend:
[0022] 1. Install the frame; 2. Bearing seat; 3. Drive shaft; 4. Drive sprocket; 5. Drive chain; 6. Install the tooth plate; 7. Magnetic ring inductor fixture strip; 8. Placement slot; 9. Magnetic ring inductor to be cooled; 10. Positioning bracket; 11. Install the horizontal bar; 12. Cooling fan; 13. Connect the back plate; 14. Servo motor; 15. Transmission box. DETAILED DESCRIPTION
[0023] Reference Figure 1-6 The utility model provides a post-soldering cooling device for a magnetic ring inductor, which includes a mounting frame 1.
[0024] In this embodiment: Currently, the cooling of magnetic ring inductors after soldering is mainly carried out through air cooling. Common cooling equipment is usually in the form of a conveyor belt, and a cooling fan is set on the top of the conveyor belt. The magnetic ring inductors after soldering are placed on the conveyor belt, and the solder is cooled by blowing air from the cooling fan during the conveying process. However, there are still some problems in conveying and cooling the magnetic ring inductors through a conveyor belt. If the magnetic ring inductors are placed end to end, although the cooling effect can be guaranteed, the cooling efficiency is low; if the magnetic ring inductors are placed on the conveyor belt, although the cooling efficiency can be improved, the magnetic ring inductors are piled up and blocked by each other, resulting in poor cooling effect. In order to solve this technical problem, a transmission chain 5, a magnetic ring inductor fixture bar 7, and a placement slot 8 are added to this application document.
[0025] According to the above content, in order to realize the automatic and efficient cooling of the magnetic ring inductor 9 to be cooled, the frame 1 is also provided with two sets of transmission shafts 3 movably installed inside, and the transmission shafts 3 are fixedly sleeved with two sets of transmission sprockets 4 on the outside, and the two sets of transmission sprockets 4 are meshingly sleeved with transmission chains 5 on the outside, and the peripheral side of the transmission chain 5 is fixedly connected with a plurality of magnetic ring inductor fixture strips 7, and the magnetic ring inductor fixture strips 7 are provided with evenly distributed placement grooves 8, and the magnetic ring inductor 9 to be cooled is placed in the placement grooves 8, and the magnetic ring inductor fixture strips 7 are provided with evenly distributed placement grooves 8, and the magnetic ring inductor 9 to be cooled is divided by the placement grooves 8. The magnetic ring inductors 9 to be cooled are placed at intervals, and a large number of magnetic ring inductors 9 to be cooled can be cooled at the same time, ensuring the cooling effect while improving the cooling efficiency. A servo motor 14 is fixedly installed on one side of the mounting frame 1, and the servo motor 14 is connected to the transmission shaft 3 of the inner head of the mounting frame 1. A plurality of cooling fans 12 are fixedly installed on the top of the mounting frame 1, and the magnetic ring inductors 9 to be cooled are clamped on the magnetic ring inductor fixture bar 7, and the transmission chain 5 and the magnetic ring inductor fixture bar 7 are driven by the servo motor 14 to rotate to transport the magnetic ring inductors 9 to be cooled, and at the same time, the cooling fan 12 can blow air to cool the magnetic ring inductors 9 to be cooled.
[0026] As a further implementation scheme of the above technical scheme: two groups of transmission shafts 3 are respectively located at the head and tail of the inner side of the mounting frame 1, and the two groups of transmission shafts 3 are connected to the transmission chain 5 through the transmission sprocket 4, and the transmission is carried out through the transmission chain 5. The servo motor 14 can synchronously drive the transmission sprocket 4 on the head and tail transmission shafts 3 to rotate, providing sufficient power for the rotation of the transmission chain 5 to ensure the stable operation of the device.
[0027] As a further implementation scheme of the above technical scheme: a plurality of mounting tooth plates 6 are fixedly installed on the transmission chain 5, and the mounting tooth plates 6 are fixedly connected to the magnetic ring inductor fixture strip 7 by screws. By setting the mounting tooth plates 6 and fixing the magnetic ring inductor fixture strip 7 on the mounting tooth plates 6, it is ensured that when the transmission chain 5 rotates, the magnetic ring inductor fixture strip 7 can be driven to move synchronously, thereby realizing the adjustment of the position of the magnetic ring inductor fixture strip 7 and the magnetic ring inductor 9 to be cooled, and realizing continuous cooling of the magnetic ring inductor 9 to be cooled.
[0028] As a further implementation scheme of the above technical scheme: bearing seats 2 cooperating with the transmission shaft 3 are fixedly installed on both sides of the mounting frame 1, and the transmission shaft 3 is movably installed inside the mounting frame 1 through the bearing seats 2. The position of the transmission shaft 3 is limited by the bearing seats 2 to ensure that the transmission shaft 3 is stably connected in the mounting frame 1 and the stability of the transmission shaft 3 when rotating is ensured, while reducing the friction between the transmission shaft 3 and the mounting frame 1 when rotating.
[0029] As a further implementation plan of the above technical scheme: a connecting back plate 13 is fixedly installed on one side of the mounting frame 1 close to the head transmission shaft 3, and a servo motor 14 is fixedly installed on the connecting back plate 13 by screws. A transmission box 15 is provided at the output shaft position of the servo motor 14 and one end of the head transmission shaft 3. The transmission is carried out through the transmission box 15. The servo motor 14 can provide power for the rotation of the transmission shaft 3 to ensure the stable operation of the device. The servo motor 14 is a prior art, and a product of Siemens can be selected. The servo motor 14 and the head transmission shaft 3 are connected through the transmission box 15. The transmission box 15 is a common prior art, which is in the form of mutually meshing gears or synchronous wheels and synchronous belts. When the transmission box 15 is in the form of synchronous wheels and synchronous belts, there are two sets of synchronous wheels, which are respectively mounted on the conveying shaft of the servo motor 14 and the end of the transmission shaft 3, and the synchronous belt is meshed and mounted on the outside of the synchronous wheel.
[0030] As a further implementation scheme of the above technical scheme: a positioning bracket 10 is fixedly installed on the top of the mounting frame 1 by bolts, and a plurality of mounting cross bars 11 are fixedly installed on the top of the positioning bracket 10 by bolts, and a cooling fan 12 is fixedly installed on the mounting cross bar 11 by bolts. When the transmission chain 5 drives the magnetic ring inductor fixture bar 7 to rotate to transport the magnetic ring inductor 9 to be cooled, the plurality of cooling fans 12 work to blow air downward to cool the magnetic ring inductor 9 to be cooled after soldering. The cooling fan 12 is a common existing technology, and the model DF8038-001 can be selected.
[0031] As a further implementation scheme of the above technical scheme: a cooling fan 12 is vertically arranged on the top of the mounting frame 1, and the air outlet of the cooling fan 12 faces the mounting frame 1, and the distance between the cooling fan 12 and the mounting frame 1 is 20-40 cm. The cooling fan 12 is installed by positioning the bracket 10 and installing the horizontal bar 11, so that there is a certain distance between the cooling fan 12 and the mounting frame 1, thereby ensuring the cooling effect of the cooling fan 12 on the magnetic toroidal inductor 9 to be cooled, and providing working space for the equipment for transporting the magnetic toroidal inductor 9 to be cooled.
[0032] Working principle:
[0033] When the utility model is used, when the magnetic ring inductor 9 to be cooled is cooled after soldering, the servo motor 14 and the cooling fan 12 are started, and the servo motor 14 is driven through the transmission box 15 to drive the transmission shaft 3, the transmission sprocket 4 and the transmission chain 5 to rotate, thereby driving a plurality of magnetic ring inductor fixture strips 7 on the side of the transmission chain 5 to move, and a large number of magnetic ring inductors to be cooled after soldering are transported at one time by the automated handling equipment in the prior art, and the magnetic ring inductors 9 to be cooled are placed in the placement grooves 8 provided on the magnetic ring inductor fixture strips 7 accordingly, and the rotation of the transmission chain 5 drives the magnetic ring inductor fixture strips 7 and the placed magnetic ring inductors 9 to be cooled to move, and when the magnetic ring inductor 9 to be cooled moves, the magnetic ring inductor 9 to be cooled is cooled by the downward blowing of a plurality of cooling fans 12, and when the magnetic ring inductor fixture strip 7 rotates to below the transmission chain 5, the magnetic ring inductor 9 to be cooled in the placement grooves 8 can fall off by itself, so that the cooled magnetic ring inductors 9 to be cooled can be collected.
[0034] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A post-soldering cooling device for a magnetic ring inductor, comprising a mounting frame (1), characterized in that: Two groups of transmission shafts (3) are movably installed inside the installation frame (1), and two groups of transmission sprockets (4) are fixedly mounted outside the transmission shafts (3), and transmission chains (5) are meshingly mounted outside the two groups of transmission sprockets (4). A plurality of magnetic ring inductor fixture strips (7) are fixedly connected to the circumference of the transmission chain (5), and the magnetic ring inductor fixture strips (7) are provided with evenly distributed placement grooves (8), and magnetic ring inductors (9) to be cooled are placed in the placement grooves (8). A servo motor (14) is fixedly installed on one side of the installation frame (1), and the servo motor (14) is transmission-connected to the transmission shaft (3) at the inner head of the installation frame (1). A plurality of cooling fans (12) are fixedly installed on the top of the installation frame (1).
2. The post-soldering cooling device for a magnetic ring inductor according to claim 1, characterized in that: The two groups of transmission shafts (3) are respectively located at the head and tail of the inner side of the mounting frame (1), and the two groups of transmission shafts (3) are connected to each other through a transmission sprocket (4) and a transmission chain (5).
3. The post-soldering cooling device for a magnetic ring inductor according to claim 1, characterized in that: A plurality of mounting tooth plates (6) are fixedly mounted on the transmission chain (5), and the mounting tooth plates (6) are fixedly connected to the magnetic ring inductor fixture strip (7) by means of screws.
4. The post-soldering cooling device for a magnetic ring inductor according to claim 1, characterized in that: Bearing seats (2) that cooperate with the transmission shaft (3) are fixedly mounted on both sides of the mounting frame (1); the transmission shaft (3) is movably mounted inside the mounting frame (1) via the bearing seats (2).
5. The post-soldering cooling device for magnetic ring inductors according to claim 1, characterized in that: A connecting back plate (13) is fixedly mounted on one side of the mounting frame (1) close to the head transmission shaft (3); the servo motor (14) is fixedly mounted on the connecting back plate (13) by means of screws; a transmission box (15) is arranged at the output shaft position of the servo motor (14) and at one end of the head transmission shaft (3); the servo motor (14) and the head transmission shaft (3) are connected in transmission via the transmission box (15).
6. The post-soldering cooling device for magnetic ring inductors according to claim 1, characterized in that: A positioning bracket (10) is fixedly mounted on the top of the mounting frame (1) by means of bolts, and a plurality of mounting cross bars (11) are fixedly mounted on the top of the positioning bracket (10) by means of bolts, and the cooling fan (12) is fixedly mounted on the mounting cross bars (11) by means of bolts.
7. The post-soldering cooling device for a magnetic ring inductor according to claim 6, characterized in that: The cooling fan (12) is vertically arranged on the top of the mounting frame (1), and the air outlet of the cooling fan (12) faces the mounting frame (1), and the distance between the cooling fan (12) and the mounting frame (1) is 20-40 cm.