Welding cooling device
By using the high heat and waste heat removal module of the welding cooling device during the welding process, the air blowing device is used to cool the welding points and weld parts partially and overall, solving the problem of excessive temperature of the welding points, avoiding the risk of welding defects and affecting airtightness detection.
Patent Information
- Application Number
- CN202420905487.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-04-28
AI Technical Summary
During the welding process, the welded parts of polymer materials are not transferred in time due to the heat per unit area, resulting in the temperature of the welding point being too high, and the phenomenon of coke and welding paste occurs, affecting subsequent airtightness detection.
A welding cooling device is designed, including a high-heat cooling module and a waste heat cooling module. The high-heat cooling module uses the air blowing device to cool the welding point by setting up an air blowing device on the welding fixture and using the air outlet blowing airflow; the waste heat cooling module uses the air blowing device to cool the overall cooling by setting up an air blowing device on the conveying channel.
It effectively avoids long-term high temperature state of the welding points, prevents welding defects, and cools down as a whole after welding, ensuring the accuracy of subsequent airtightness detection.
Smart Images

Figure CN222711090U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile parts processing, in particular to a welding temperature reduction device. Background Art
[0002] The engine thermal management module is an important part of the modern automobile engine system. Its main function is to control and manage the engine's operating temperature to ensure that the engine can operate within the most suitable temperature range and improve the vehicle's performance and fuel efficiency. The engine thermal management module is usually composed of the following parts: water tank and water pump, radiator and fan, temperature sensor, temperature control valve, electronic control module (ECU). Among them, the temperature control valve controls the opening and closing of the cooling system according to the data collected by the temperature sensor to adjust the circulation flow speed and direction of the coolant, thereby adjusting the engine's operating temperature. The electronic control module (ECU) is responsible for the overall control and monitoring of the engine thermal management module. According to the feedback information from the temperature sensor, it controls the working status of the water pump, fan and temperature control valve to ensure that the engine operates within the optimal temperature range. When manufacturing the temperature control valve, the actuator needs to be installed in a sealed housing and welded by laser hot melt. The two half shells are welded together in a certain way. Since the two half shells are made of polymer materials, the current products will have the phenomenon of weld charring and weld paste after welding. The main reason is that the heat per unit area is not transferred to the welding ribs in time, and the heat on the surface of the product increases suddenly, causing the surface of the product material to reach the melting point and ignition point, resulting in weld charring and weld paste. After the product is laser welded, due to the product material, the welding power is high, the time is long, and the temperature at the position of the welding rib is very high. The next workstation of the product is airtight testing. Since the temperature is too high, it will affect the airtight test results. The present application provides a welding cooling device, which can locally cool the welding point during the welding process to avoid long-term excessively high local temperature, and cool the entire device after welding to avoid affecting subsequent airtight testing. Utility Model Content
[0003] The purpose of the utility model is to overcome the deficiencies in the prior art and provide a welding cooling device which can locally cool the welding point during the welding process to avoid long-term excessively high local temperature and to cool the entire point after welding, thereby avoiding affecting subsequent air tightness detection.
[0004] The utility model is realized through the following technical scheme: a welding cooling device, including a high-heat cooling module and a residual heat cooling module,
[0005] The high heat removal and cooling module is used to cool the welding point during the welding process. The high heat removal and cooling module includes a blowing device 1 arranged on the welding fixture, and the blowing device 1 is provided with an air outlet 1 matched with the welding track;
[0006] The waste heat removal and cooling module is used to cool down the entire weldment after welding. The waste heat removal and cooling module includes a second blowing device arranged in the conveying channel, and the second blowing device is provided with a second air outlet facing the weldment.
[0007] Furthermore, the blowing device 1 includes a mounting port arranged on the welding fixture, the side wall of the mounting port corresponds to the welding track, an air supply channel 1 is arranged on the side wall of the mounting port, an air guide ring matching the air supply channel 1 is arranged in the mounting port, and an air outlet 1 is formed between the air guide ring and the side wall of the mounting port.
[0008] Furthermore, the air guide ring is connected to a connecting plate, and the welding fixture is sealedly connected to the connecting plate.
[0009] Furthermore, the second blowing device comprises a connecting seat, a second air supply channel is provided on the connecting seat, and the second air outlet is connected to the second air supply channel.
[0010] Furthermore, the connecting seat includes a base plate, and the second air supply channel is arranged in the base plate.
[0011] The beneficial effects of the utility model are as follows: the welding cooling device comprises a high-heat removal cooling module and a residual heat removal cooling module, the high-heat removal cooling module is used for cooling the welding point during the welding process, the high-heat removal cooling module comprises a blowing device 1 arranged on the welding fixture, the blowing device 1 is provided with an air outlet 1 matched with the welding track, the airflow ejected from the air outlet 1 is blown to the welding point, thereby avoiding the long-term high heat spread of the welding point, thereby avoiding welding defects, the residual heat removal cooling module is used for cooling the welded part as a whole after welding, the residual heat removal cooling module comprises a blowing device 2 arranged in the conveying channel, the blowing device 2 is provided with an air outlet 2 facing the welded part, during the conveying process, airflow is blown to the welded part to cool it down, thereby reducing the welded part as a whole to the target temperature, thereby avoiding affecting the subsequent sealing performance test. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a schematic diagram of the structure of the high heat removal and cooling module;
[0013] Figure 2 This is a schematic diagram of disassembling the high-heat cooling module;
[0014] Figure 3 Schematic diagram of the structure of the air guide ring;
[0015] Figure 4 This is a schematic diagram of the cross-section of the high-heat cooling module;
[0016] Figure 5 This is a partial enlarged schematic diagram of the connection between air supply channel 1 and air supply channel 2;
[0017] Figure 6 It is a schematic diagram of the connecting seat structure;
[0018] Figure 7 is a cross-sectional schematic diagram of the connecting seat;
[0019] Figure 8 It is a schematic diagram of the welded part structure;
[0020] 1. Welding fixture; 2. Air guide ring; 3. Connecting plate; 4. Air joint; 5. Air supply channel 1; 6. Step; 7. Base plate; 8. Mounting hole; 9. Air outlet 2; 10. Air inlet hole; 11. Connecting hole; 12. Air supply channel 2; 13. Air outlet 1. DETAILED DESCRIPTION
[0021] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0022] The following will be combined with the drawings in the utility model embodiments to clearly and completely describe the technical solutions in the utility model embodiments. Obviously, the described embodiments are only part of the utility model embodiments, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] Example 1
[0024] like Figure 1-6 As shown, a welding cooling device is used for the laser sealing welding process of the temperature control valve actuator housing of the automotive engine thermal management module. The welded part refers to the actuator housing and the internal motor and transmission gear installed. The welding track is a continuous track located at the edge of the welded part. The welding cooling device includes a high heat removal cooling module and a waste heat removal cooling module.
[0025] The high-heat removal and cooling module is used to cool the welding point during the welding process. The high-heat removal and cooling module includes a blowing device 1 installed on the welding fixture 1. The blowing device 1 has an air outlet 13 that matches the welding track. Specifically, the blowing device 1 includes a mounting port processed on the welding fixture 1. The mounting port is located directly below the welding piece. The side wall of the mounting port corresponds to the welding track. An air supply channel 5 is processed on the side wall of the mounting port. In this embodiment, the welding fixture 1 itself has a positioning port that matches the welding piece. The positioning port also forms a mounting port. No additional opening is required, and the manufacturing is convenient. The mounting port is installed with a An air guide ring 2 is provided, and an air outlet 13 is formed between the air guide ring 2 and the side wall of the installation port. In this embodiment, a step 6 is processed at the installation port, and the air guide ring 2 is connected with a connecting plate 3, and the connecting plate 3 is sealed and connected to the step 6, so that air can be discharged in one direction. An air joint 4 connected to an air supply channel 5 is installed on the bottom plate, and then connected to an air source. The air guide ring 2 does not extend upward beyond the welding fixture 1, so that the airflow flows out from the middle position of the installation port without overflowing upward, thereby avoiding interference with welding and concentrating the airflow at the same time. The air outlet 13 is close to the welding position, so that the heat generated during welding can be quickly taken away, thereby avoiding the welding track being in a high temperature state for a long time.
[0026] The waste heat removal and cooling module is used to cool the weldment as a whole after welding. The waste heat removal and cooling module includes an air blowing device 2 installed on the conveying channel. The air blowing device 2 is processed with an air outlet 2 9 facing the weldment. Specifically, the air blowing device 2 includes a connecting seat, and the connecting seat is processed with an air supply channel 2 12. The air outlet 2 9 is connected to the air supply channel 2 12. For the convenience of manufacturing, the connecting seat includes a substrate 7, and the substrate 7 is processed with a mounting hole 8, which is then installed in the conveying channel, specifically installed on conveying components such as a manipulator and a conveyor belt. During the conveying process, air flow is continuously blown to the weldment for cooling. The air supply channel 2 12 is processed in the substrate 7, specifically processed by drilling. An air inlet hole 10 and a connecting hole 11 are processed on the substrate 7. The air joint is connected through the air inlet hole 10, and the connection between multiple substrates 7 is achieved through the connecting hole 11. When a single substrate 7 is used, the connecting hole 11 can be blocked.
[0027] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A welding cooling device, characterized in that: Including high heat removal and cooling module and waste heat removal and cooling module, The high heat removal and cooling module is used to cool the welding point during the welding process, and the high heat removal and cooling module comprises an air blowing device (1) arranged on the welding fixture (1), and the air blowing device (1) is provided with an air outlet (13) matched with the welding track; The waste heat removal and cooling module is used to cool down the entire weldment after welding. The waste heat removal and cooling module comprises a second air blowing device arranged in the conveying channel, and the second air blowing device is provided with a second air outlet (9) facing the weldment.
2. The welding cooling device according to claim 1, characterized in that: The blowing device comprises a mounting opening arranged on a welding fixture (1), the side wall of the mounting opening corresponding to the welding track, an air supply channel (5) is arranged on the side wall of the mounting opening, an air guide ring (2) matching the air supply channel (5) is arranged in the mounting opening, and an air outlet (13) is formed between the air guide ring (2) and the side wall of the mounting opening.
3. The welding cooling device according to claim 2, characterized in that: The air guide ring (2) is connected to a connecting plate (3), and the welding fixture (1) and the connecting plate (3) are sealedly connected.
4. The welding cooling device according to claim 1, characterized in that: The second air blowing device comprises a connecting seat, on which a second air supply channel (12) is arranged, and the second air outlet (9) is connected to the second air supply channel (12).
5. The welding cooling device according to claim 4, characterized in that: The connection seat comprises a base plate (7), and the second air supply channel (12) is arranged in the base plate (7).