A continuous processing device for large diameter cylinders

Abstract

The utility model discloses a continuous processing device for a large-diameter cylinder, comprising a box body, a first electric slide rail is fixedly installed on the inner wall of the box body, a fixed plate is fixedly arranged at the slider position of the first electric slide rail, and a circular hole is opened at the center of the fixed plate. After the cylinder of the utility model is processed, it is inserted into the box body and passes through the circular hole position of the fixed plate. At the same time, the clamping mechanism clamps the cylinder. The first electric slide rail drives the fixed plate to move, thereby driving the cutting mechanism to move, so that the cutting mechanism moves synchronously with the cylinder to ensure the cutting quality. During cutting, one side of the cylinder moves to the top of the support table and is located at the inclined surface position of the top of the support table. After the cutting is completed, the cylinder is tightly attached to one side of the baffle. After the cutting is completed, the electric push rod drives the baffle to move upward. The cylinder rolls down along the guide plate under the action of gravity, and is supported by the support table to prevent the connection part from being deformed due to the weight driving the cylinder to move downward when cutting at least partially connected.

Description

Technical Field

[0001] The utility model relates to the field of large-diameter cylinder processing equipment, in particular to a continuous processing device for large-diameter cylinders. Background Art

[0002] A large-diameter cylindrical structure refers to a cylindrical structure with a larger diameter, usually made of metal materials, used to bear pressure or support weight; it is a common pressure vessel and storage tank structure, widely used in petroleum, chemical, pharmaceutical, food and other fields.

[0003] After the metal material is bent into a large-diameter cylindrical structure, the formed large-diameter cylinder needs to be cut to the required length. The cutting is performed by a laser cutting machine, and the cutting end is suspended. Since the cutting is performed from one side to the other, when the remaining connection position is small, the cut end is bent downward under the action of gravity, causing the remaining connection position to bend, which can easily lead to deformation of the edge position of the large-diameter cylinder and cause quality problems of the large-diameter cylinder. Therefore, a device is urgently needed to solve the above problem. Utility Model Content

[0004] The purpose of the utility model is to provide a continuous processing device for large-diameter cylinders to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a continuous processing device for large-diameter cylinders, comprising a box body, a first electric slide rail is fixedly installed on the inner wall of the box body, a fixed plate is fixedly provided at the position of the slider of the first electric slide rail, a circular hole is opened at the center of the fixed plate, a clamping mechanism for conveniently clamping the large-diameter cylinder is provided on one side of the fixed plate, a cutting mechanism for conveniently cutting the cylinder is provided on one side of the fixed plate, a supporting mechanism for conveniently supporting the cut end cylinder is provided on one side of the box body, a transport mechanism is provided on one side of the supporting mechanism, and the supporting mechanism comprises a supporting platform, an electric push rod, a connecting rod, a baffle and a guide plate, the supporting platform is located on one side of the box body, the electric push rod is fixed on the top of the supporting platform, the connecting rod is fixed on the The guide plate is fixed on the top of the electric push rod, and the guide plate is fixed on one side of the connecting rod. The guide plate is fixed on one side of the support platform. When in use, the cylinder is processed and penetrates into the interior of the box and passes through the circular hole position of the fixed plate. At the same time, the clamping mechanism clamps the cylinder. The first electric slide rail drives the fixed plate to move, thereby driving the cutting mechanism to move, so that the cutting mechanism and the cylinder move synchronously to ensure the cutting quality. During cutting, one side of the cylinder moves to the top of the support platform and is located at the inclined surface position of the top of the support platform. After the cutting is completed, the cylinder is close to one side of the baffle. After the cutting is completed, the electric push rod drives the baffle to move upward. The cylinder rolls down along the guide plate under the action of gravity, and is supported by the support platform to prevent the connection part from being deformed due to the weight driving the cylinder to move downward when cutting at least partially connected.

[0006] Preferably, the clamping mechanism includes a hydraulic rod, a U-shaped block and a roller. The hydraulic rod is fixed on one side of the fixed plate, the U-shaped block is fixed on one side of the hydraulic rod, and the roller is movably embedded in the inner wall of the U-shaped block. There are three clamping mechanisms, which are equidistantly arranged on the outside of the circular hole of the fixed plate. When the cylinder passes through the circular hole of the fixed plate, the hydraulic rod drives the roller to be tightly attached to the outside of the cylinder. In this way, the cylinder is clamped by the cooperation of the three clamping mechanisms, which facilitates limiting the position of the cylinder.

[0007] Preferably, the cutting mechanism includes a laser cutting machine and a second electric slide rail, the second electric slide rail is fixed on one side of the fixed plate, the laser cutting machine is fixed on the slider of the second electric slide rail, and the laser cutting machine is driven to move by the second electric slide rail to cut the cylinder.

[0008] Preferably, the transport mechanism includes a transport belt and a buffer plate, the transport belt is arranged on one side of the support platform, the transport belt is located at the lower end of the guide plate, the buffer plate is fixed on the mounting frame of the transport belt, and a rubber pad is bonded and fixed to the side of the buffer plate close to the support platform. When in use, the cut cylinder falls onto the transport belt under the guidance of the guide plate, and is then buffered by the buffer plate and transported to the other side of the transport belt. Such operation enables the upper end of the support platform to continuously perform cutting work, preventing the problem of the cylinder falling from a high place caused by the failure of personnel to handle the cylinder on the support platform in time.

[0009] Preferably, two first electric slide rails are provided and symmetrically fixed on the inner side wall of the box.

[0010] Preferably, the top end of the support platform close to the guide plate is an inclined surface.

[0011] Compared with the prior art, the beneficial effects of the present invention are:

[0012] 1. When the utility model is in use, the cylinder is processed and inserted into the box body, and passes through the circular hole position of the fixed plate. At the same time, the clamping mechanism clamps the cylinder, and the first electric slide rail drives the fixed plate to move, thereby driving the cutting mechanism to move, so that the cutting mechanism and the cylinder move synchronously to ensure the cutting quality. During cutting, one side of the cylinder moves to the top of the support platform and is located at the inclined surface position of the top of the support platform. After the cutting is completed, the cylinder is tightly attached to one side of the baffle. After the cutting is completed, the electric push rod drives the baffle to move upward. The cylinder rolls down along the guide plate under the action of gravity and is supported by the support platform to prevent the connection part from being deformed due to the weight driving the cylinder to move downward when cutting at least partially connected.

[0013] 2. When the utility model is in use, the cut cylinder falls onto the conveyor belt under the guidance of the guide plate, is buffered by the buffer plate, and is then transported to the other side of the conveyor belt. This operation enables the upper end of the support platform to continuously carry out cutting work, preventing the problem of the cylinder falling from a high place due to the failure of personnel to handle the cylinder on the support platform in time. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the overall structure of a continuous processing device for large-diameter cylinders of the utility model;

[0015] Figure 2 This is a side view of a continuous processing device for large-diameter cylinders according to the present invention;

[0016] Figure 3 This is a cross-sectional view of a continuous processing device for large-diameter cylinders according to the present invention;

[0017] Figure 4 This is an enlarged schematic diagram of a continuous processing device A for large-diameter cylinders of the present invention.

[0018] In the figure: 1. Box body; 2. First electric slide rail; 3. Fixed plate; 4. Second electric slide rail; 5. Laser cutting machine; 6. Support table; 7. Electric push rod; 8. Connecting rod; 9. Baffle; 10. Guide plate; 11. Roller; 12. Conveyor belt; 13. Buffer plate; 14. Hydraulic rod; 15. U-shaped block; 16. Roller. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0020] See also Figure 1-4 The utility model provides a continuous processing device for large-diameter cylinders, including a box body 1, a first electric slide rail 2 is fixedly installed on the inner wall of the box body 1 by bolts, there are two first electric slide rails 2, which are symmetrically fixed on the inner wall of the box body 1, the slider position of the first electric slide rail 2 is fixed with a fixing plate 3 by bolts, a circular hole is opened at the center position of the fixing plate 3, one side of the fixing plate 3 is provided with a clamping mechanism for conveniently clamping the large-diameter cylinder, one side of the fixing plate 3 is provided with a cutting mechanism for conveniently cutting the cylinder, one side of the box body 1 is provided with a supporting mechanism for conveniently supporting the cut end cylinder, and one side of the supporting mechanism is provided with a transport mechanism, the supporting mechanism includes a supporting platform 6, an electric push rod 7, a connecting rod 8, a baffle 9 and a guide plate 10, the supporting platform 6 is located on one side of the box body 1, the electric push rod 7 is fixed to the top of the supporting platform 6 by a mounting bracket, the connecting rod 8 is fixed to the top of the electric push rod 7 by bolts, the guide plate 10 is fixed to one side of the connecting rod 8 by bolts, and the guide plate 10 is welded and fixed to one side of the support platform 6. The top of the support platform 6 close to the guide plate 10 is an inclined surface. When in use, the cylinder is processed and inserted into the interior of the box body 1, and passes through the circular hole position of the fixed plate 3. At the same time, the clamping mechanism clamps the cylinder, and the first electric slide rail 2 drives the fixed plate 3 to move, thereby driving the cutting mechanism to move, so that the cutting mechanism and the cylinder move synchronously to ensure the cutting quality. During cutting, one side of the cylinder moves to the top of the support platform 6 and is located at the inclined surface position of the top of the support platform 6. After the cutting is completed, the cylinder is close to one side of the baffle 9. After the cutting is completed, the electric push rod 7 drives the baffle 9 to move upward. The cylinder rolls down along the guide plate 10 under the action of gravity, and is supported by the support platform 6 to prevent the connection part from being deformed due to the weight driving the cylinder to move downward when cutting at least partially connected.

[0021] The clamping mechanism includes a hydraulic rod 14, a U-shaped block 15 and a roller 11. The hydraulic rod 14 is fixed to one side of the fixed plate 3 by bolts, and the U-shaped block 15 is fixed to one side of the hydraulic rod 14 by bolts. The roller 11 is movably embedded in the inner wall of the U-shaped block 15. There are three clamping mechanisms, which are equidistant outside the circular hole of the fixed plate 3. When the cylinder passes through the circular hole of the fixed plate 3, the hydraulic rod 14 drives the roller 11 to be close to the outside of the cylinder. In this way, the three clamping mechanisms cooperate to clamp the cylinder, which is convenient for limiting the position of the cylinder.

[0022] The cutting mechanism includes a laser cutting machine 5 and a second electric slide 4. The second electric slide 4 is fixed to one side of the fixed plate 3 by bolts. The second electric slide 4 is an annular slide. The laser cutting machine 5 is fixed to the slider of the second electric slide 4 by bolts. The laser cutting machine 5 is driven to move by the second electric slide 4 to cut the cylinder.

[0023] The transport mechanism includes a transport belt 12 and a buffer plate 13. The transport belt 12 is on one side of the support platform 6. The transport belt 12 is located at the lower end of the guide plate 10. The buffer plate 13 is fixed to the mounting frame of the transport belt 12 by bolts. A rubber pad is bonded and fixed to the side of the buffer plate 13 close to the support platform 6. When in use, the cut cylinder falls onto the transport belt 12 under the guidance of the guide plate 10, and is then buffered by the buffer plate 13, and then transported to the other side of the transport belt 12. This operation enables the upper end of the support platform 6 to continuously perform cutting work, preventing the problem of cylinders falling from high places caused by personnel failing to handle the cylinders on the support platform 6 in time.

[0024] Working principle: when in use, the cylinder is processed and passes through the interior of the box body 1, and passes through the circular hole position of the fixing plate 3. At the same time, the clamping mechanism clamps the cylinder, and the first electric slide rail 2 drives the fixing plate 3 to move, thereby driving the cutting mechanism to move, so that the cutting mechanism and the cylinder move synchronously to ensure the cutting quality. During cutting, one side of the cylinder moves to the top of the support platform 6 and is located at the inclined surface position of the top of the support platform 6. After the cutting is completed, the cylinder is close to one side of the baffle 9. After the cutting is completed, the electric push rod 7 drives the baffle 9 to move upward, and the cylinder rolls down along the guide plate 10 under the action of gravity, and is supported by the support platform 6 to prevent the connection part from being deformed due to the weight driving the cylinder to move downward when cutting at least part of the connection state; when in use, the cut cylinder falls onto the conveyor belt 12 under the guidance of the guide plate 10, and is then buffered by the buffer plate 13, and then transported to the other side of the conveyor belt 12. This operation enables the upper end of the support platform 6 to continuously perform cutting work, preventing the problem of the cylinder falling from a high place caused by the failure of personnel to handle the cylinder on the support platform 6 in time.

[0025] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0026] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A continuous processing device for large-diameter cylinders, comprising a housing (1), characterized in that: A first electric slide rail (2) is fixedly installed on the inner wall of the box body (1); a fixed plate (3) is fixedly arranged at the slider position of the first electric slide rail (2); a circular hole is opened at the center position of the fixed plate (3); a clamping mechanism for conveniently clamping a large-diameter cylinder is arranged on one side of the fixed plate (3); a cutting mechanism for conveniently cutting the cylinder is arranged on one side of the fixed plate (3); a supporting mechanism for conveniently supporting the cut end cylinder is arranged on one side of the box body (1); a transport mechanism is arranged on one side of the supporting mechanism; the supporting mechanism comprises a supporting platform (6), an electric push rod (7), a connecting rod (8), a baffle (9) and a guide plate (10); the supporting platform (6) is located on one side of the box body (1); the electric push rod (7) is fixed to the top of the supporting platform (6); the connecting rod (8) is fixed to the top of the electric push rod (7); the guide plate (10) is fixed to one side of the connecting rod (8); and the guide plate (10) is fixed to one side of the supporting platform (6).

2. The continuous processing device for large diameter cylinders according to claim 1, characterized in that: The clamping mechanism comprises a hydraulic rod (14), a U-shaped block (15) and a roller (11); the hydraulic rod (14) is fixed on one side of a fixed plate (3); the U-shaped block (15) is fixed on one side of the hydraulic rod (14); the roller (11) is movably embedded on the inner wall of the U-shaped block (15); and three clamping mechanisms are provided, which are equidistantly arranged outside the circular hole of the fixed plate (3).

3. The continuous processing device for large diameter cylinders according to claim 2, characterized in that: The cutting mechanism comprises a laser cutting machine (5) and a second electric slide rail (4), wherein the second electric slide rail (4) is fixed on one side of a fixed plate (3), and the laser cutting machine (5) is fixed on a slider of the second electric slide rail (4).

4. The continuous processing device for large diameter cylinders according to claim 3, characterized in that: The transport mechanism comprises a transport belt (12) and a buffer plate (13); the transport belt (12) is arranged on one side of the support platform (6); the transport belt (12) is located at the lower end of the guide plate (10); the buffer plate (13) is fixed on a mounting frame of the transport belt (12); and a rubber pad is bonded and fixedly provided on one side of the buffer plate (13) close to the support platform (6).

5. The continuous processing device for large diameter cylinders according to claim 4, characterized in that: Two first electric slide rails (2) are provided and are symmetrically fixed on the inner wall of the box body (1).

6. The continuous processing device for large diameter cylinders according to claim 5, characterized in that: The top end of the support platform (6) close to the guide plate (10) is an inclined surface.

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