A rotary welding base of a motor core laser welding machine
By designing the rotary welding base of the motor core laser welding machine, using multi-station mode and laser welding technology, the problems of long repeated working hours, low welding equipment production capacity, poor welding quality and bottom fracture during the production process of the existing motor core are solved, and efficient and excellent welding production of the iron core is achieved.
Patent Information
- Application Number
- CN202421181421.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-05-28
AI Technical Summary
During the production process of existing motor cores, there are problems such as severe repeated working hours, low production capacity of welding equipment, influence of position deviation, and pressure holding operations can easily lead to bottom fracture.
A rotary welding base of a motor core laser welding machine is designed. By setting up multiple core welding placement components on the rotary welding base, the telescopic shaft, docking plate, buffer spring and expansion shaft are used to achieve uniform placement and position correction of the iron core, and rapid welding is carried out using multi-station mode and laser welding technology.
Through the new pressing and welding methods, efficient welding of the iron core is achieved, the heat-affected area is reduced, the finish of the weld surface is improved, the production efficiency is improved, the problem of low production capacity is solved, and the fracture caused by excessive stress at the bottom is avoided.
Smart Images
Figure CN222711147U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mechanical equipment, in particular to a rotary welding base of a motor iron core laser welding machine. Background Art
[0002] In the prior art, the production of motor stator core includes 6 steps: stamping and punching - riveting and lamination - pre-pressing - pressure holding - welding - testing, etc. The current production process is that each step is a separate production process, and each step requires special equipment for processing, and then the material flow is carried out manually after testing.
[0003] However, the original motor core manufacturing process has the following deficiencies:
[0004] 1. Each process is manufactured separately, and a lot of repetitive work time leads to serious waste of manpower;
[0005] 2. The welding equipment adopts a single-station mode, and the production capacity is low;
[0006] 3. The motor core position deviation often occurs during welding, which cannot guarantee the welding quality;
[0007] 4. Direct stamping during pressure holding operation has strict requirements on the bottom setting, which can easily cause excessive force on the bottom and cause bottom breakage. Utility Model Content
[0008] The utility model aims to provide a rotary welding base of a motor core laser welding machine, which can effectively solve the problems in the background technology.
[0009] A rotary welding base for a motor core laser welding machine, characterized in that: a plurality of core welding placement assemblies are evenly arranged on the rotary welding base, the core welding placement assembly includes a telescopic shaft passing through a sleeve shaft on the rotary welding base, a docking plate is fixedly arranged at one end of the telescopic shaft, a buffer spring is arranged between the docking plate and the sleeve shaft, a motor core placement frame is arranged at the upper end of the docking plate, and an inflatable shaft is arranged in the middle of the motor core placement frame.
[0010] Technical effects and advantages of the utility model:
[0011] 1. Through the new press-fitting and welding methods, the core is quickly laser welded by laser welding under pressure. Since the welding is carried out under sufficient pressure throughout the process, the deformation of the product caused by thermal stress is avoided. Secondly, the core circle is effectively fixed in the center through the air shaft, and the position correction is effectively guaranteed, as well as fast laser welding;
[0012] 2. Laser welding greatly reduces the heat-affected zone of welding, and adopts rapid welding under pressure-maintaining state, which effectively curbs the deformation caused by heat accumulation. In addition, with the non-media and non-contact welding method of laser welding, the surface finish of the product weld has been greatly improved. The multi-station rotation alternating production method has greatly improved the production efficiency and reduced the floor space.
[0013] 3. The objective situation of batch and efficient welding of motor stator cores has been solved. By designing the device into a multi-station mode and automatically rotating under online pressurization and compression, the problem of low original production capacity has been solved.
[0014] 4. By setting a buffer spring on the rotary welding base, the base can be guaranteed to be less damaged by pressure under the pressure-maintaining state. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the main structure of the utility model;
[0016] Figure 2 It is a schematic diagram of the main structure of the utility model.
[0017] Figure 3 For this utility model Figure 2 AA section diagram. DETAILED DESCRIPTION
[0018] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0019] like Figure 1-Figure 3 As shown, a motor core laser welding machine with an automatic flexibility correction device includes a frame 1, a rotating welding base 2 is arranged on the frame 1, and a plurality of core welding placement components 3 are evenly arranged on the rotating welding base 2. The core welding placement component 3 includes a telescopic shaft 4 passing through a sleeve shaft 5 on the rotating welding base, a docking plate 6 is fixedly arranged at one end of the telescopic shaft 4, a buffer spring 7 is arranged between the docking plate 6 and the sleeve shaft 5, a motor core placement frame 8 is arranged on the upper end of the docking plate 6, and an inflatable shaft 9 is arranged in the middle of the motor core placement frame 8.
[0020] The welding machine also includes a pressing welding assembly, which includes a first laser welding mechanism 10, a second laser welding mechanism 11, a third laser welding mechanism 12 and a pressing mechanism 13 for pressing the stator core of the motor. The first laser welding mechanism 10 and the second laser welding mechanism 11 are respectively arranged on the left and right sides of the pressing mechanism 13, and the third laser welding mechanism 12 is arranged in front of the pressing mechanism 13. The first laser welding mechanism 10 and the second laser welding mechanism 11 are divided into a slide 14, and the slide 14 is connected with an electric X-axis 15 that drives the slide to move along the X-axis and an electric Y-axis 16 that drives the slide to move along the Y-axis. The first laser welding gun 10 and the slide 14 are connected by a welding gun angle adjustment mechanism 17.
[0021] The third laser welding mechanism 12 comprises a third slide 18 and a lifting rod 19 fixed on the third slide 18 , and the end of the lifting rod 19 is connected to the third welding gun through a third welding gun angle adjustment mechanism.
[0022] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A rotary welding base of a motor core laser welding machine, characterized in that: A plurality of core welding placement components are evenly arranged on the rotary welding base, and the core welding placement component includes a telescopic shaft passing through a sleeve shaft on the rotary welding base, a docking plate is fixedly arranged at one end of the telescopic shaft, a buffer spring is arranged between the docking plate and the sleeve shaft, a motor core placement frame is arranged at the upper end of the docking plate, and an inflatable shaft is arranged in the middle of the motor core placement frame.