A kettle cover automatic assembly machine
By designing the automatic assembly machine for kettle lids, the assembly process of kettle lids is automatically completed, and the problems of low manual operation efficiency and high labor cost in the existing technology are solved, and efficient and low-cost automatic assembly is achieved.
Patent Information
- Application Number
- CN202421296905.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-07
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-06-07
AI Technical Summary
In the prior art, the assembly process of the kettle lid requires manual operation, is inefficient and has high labor costs during mass production.
An automatic assembly machine for kettle lids is designed, including cabinets, turntables, kettle lid assembly fixtures, feeding modules, pressing modules, cutting modules, cutting modules and conveyor belts, and the assembly of kettle lids is completed through an automated process.
The automatic assembly of the kettle lid is achieved, with a significant increase in efficiency and a significant reduction in cost, which can meet the needs of mass production of sports water cups and kettle lids.
Smart Images

Figure CN222711444U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sports water cups, in particular to an automatic assembly machine for water bottle covers. Background Art
[0002] A sports water bottle (i.e., a kettle) includes a cup body and a cup cover. During the production process of the cup cover, the cover body, a seal, and a filter need to be assembled together. In the prior art, this process is usually completed manually. The manual method is not only inefficient, but also the labor cost will be greatly increased if mass production is desired. Therefore, we propose an automatic assembly machine for kettle covers. Utility Model Content
[0003] In view of the deficiencies in the prior art, the utility model provides an automatic assembly machine for kettle covers, which solves the problems raised by the above-mentioned background technology.
[0004] To achieve the above purpose, the utility model is implemented by the following technical scheme: an automatic assembly machine for kettle lids, comprising a cabinet, the upper part of which is rotatably connected to a turntable, a plurality of kettle lid assembly jigs are installed on the edge of the upper part of the turntable, and the following jigs are installed around the turntable:
[0005] A feeding module, wherein the feeding module is provided in several groups, and each group of feeding modules can provide corresponding parts to the kettle cover assembly jig;
[0006] The pressing module group includes several groups, and each group of feeding modules can assemble corresponding parts together.
[0007] Furthermore, the kettle cover automatic assembly machine also includes:
[0008] A blanking module, which can take out the finished product from the kettle cover assembly jig;
[0009] The conveyor belt can receive the finished products provided by the unloading module and convey them to other areas.
[0010] Furthermore, the feeding module includes a first feeding module, a second feeding module, and a third feeding module. The first feeding module, the second feeding module, and the third feeding module have the same structure, and the first feeding module, the second feeding module, and the third feeding module provide different parts to the kettle cover assembly jig.
[0011] Furthermore, the first feeding module includes a base 1 arranged on the side of the cabinet, a straight vibration guide rail installed on the top of the cabinet, a double-stroke material receiving mechanism and a loading mechanism. A vibration material tray is installed on the top of the base 1, and the outlet of the vibration material tray is connected with the inlet of the straight vibration guide rail.
[0012] Furthermore, the double-stroke material receiving mechanism includes a base two installed on the upper part of the cabinet, the upper part of the base two is slidably connected to a first-order movable seat, the first-order movable seat is driven by a first-order driving cylinder installed on the upper part of the base two, the upper part of the first-order movable seat is slidably connected to a second-order movable seat, the second-order movable seat is driven by a second-order driving cylinder installed on the upper part of the first-order movable seat, and a transition groove is reserved on the edge of the second-order movable seat.
[0013] Furthermore, the feeding mechanism includes a base three installed on the upper part of the cabinet, a belt drive is installed on the upper part of the base three, and the upper part of the base three is also slidably connected to a driving seat, the belt drive can drive the driving seat to reciprocate laterally, the interior of the driving seat is slidably connected to a slide, and a lifting drive cylinder is installed on the upper part of the driving seat, the telescopic end of the lifting drive cylinder is connected to the slide, and a pneumatic clamp is installed inside the slide.
[0014] Furthermore, the pressing die set includes a first pressing die set and a second pressing die set, and the first pressing die set and the second pressing die set have the same structure.
[0015] Furthermore, the first pressing module includes a base four installed on the upper part of the cabinet and adjacent to the edge of the turntable, a pressing drive cylinder is installed on the upper part of the base four, and a plug is installed at the telescopic end of the pressing drive cylinder.
[0016] The utility model provides a kettle cover automatic assembly machine. Compared with the prior art, it has the following beneficial effects:
[0017] The automatic assembly machine for the kettle cap can fully automatically complete the assembly of the kettle cap and can replace the manual assembly method of the kettle cap. Compared with the manual method, not only the efficiency is greatly improved, but also the cost is greatly reduced, and it can meet the needs of mass production of sports water cups and kettle caps. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the structure of the first feeding module in the utility model;
[0020] Figure 3 It is a structural schematic diagram of the double-stroke material receiving mechanism in the utility model;
[0021] Figure 4 It is a structural schematic diagram of the feeding mechanism in the utility model;
[0022] Figure 5 It is a structural schematic diagram of the first pressing module in the utility model.
[0023] In the figure: 1. cabinet; 2. turntable; 3. kettle cover assembly fixture; 4. first feeding module; 41. base one; 42. straight vibration guide rail; 43. vibration material plate; 44. double-stroke material receiving mechanism; 441. base two; 442. first-order movable seat; 443. first-order driving cylinder; 444. second-order movable seat; 445. second-order driving cylinder; 446. transition groove; 45. feeding mechanism; 451. base three; 452. belt drive; 453. driving seat; 454. sliding seat; 455. lifting driving cylinder; 456. pneumatic clamp; 5. second feeding module; 6. third feeding module; 7. first pressing module; 71. base four; 72. pressing driving cylinder; 73. plug; 8. second pressing module; 9. unloading module; 10. conveyor belt. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figure 1 The utility model provides a technical solution: an automatic assembly machine for kettle lids, mainly composed of a cabinet 1, a turntable 2, a plurality of kettle lid assembly jigs 3, a first feeding module 4, a second feeding module 5, a third feeding module 6, a first pressing module 7, a second pressing module 8, a feeding module 9 and a conveyor belt 10, wherein the turntable 2 is driven by a driving device installed inside the cabinet 1 (the driving device is not shown in the figure), the driving device can drive the turntable 2 to rotate intermittently, and a plurality of kettle lid assembly jigs 3 are evenly distributed on the edge of the upper surface of the turntable 2. According to the assembly order of the kettle lid, the first feeding module 4, the second feeding module 5, the first pressing module 7, the third feeding module 6, the first pressing module 7, the second pressing module 8, the unloading module 9 and the conveyor belt 10 are The feeding module 6, the second pressing module 8, the unloading module 9, and the conveyor belt 10 are sequentially arranged around the turntable 2. Each time the turntable 2 rotates, the kettle cover assembly jig 3 can correspond to any one of the first feeding module 4, the second feeding module 5, the first pressing module 7, the third feeding module 6, the second pressing module 8, and the unloading module 9. The first feeding module 4, the second feeding module 5, and the third feeding module have the same structure. The first pressing module 7 and the second pressing module 8 have the same structure. The unloading module 9 can take the assembled finished product off the kettle cover assembly jig 3 and transfer it to the conveyor belt 10, and the conveyor belt 10 transports the finished product to other areas.
[0026] During assembly, the first feeding module 4 is responsible for providing the cover body to the kettle cover assembly jig 3, the second feeding module 5 is responsible for providing the sealing component to the kettle cover assembly jig 3, and the third feeding module 6 is responsible for providing the water filter component to the kettle cover assembly jig 3. The cover body, sealing component and water filter component are all hard parts, so the first pressing module 7 presses the cover body and sealing component together, and the second pressing module 8 presses the cover body and water filter component together.
[0027] See also Figure 2 The first feeding module 4 includes a base 41 arranged on the side of the cabinet 1, a straight vibration guide rail 42 installed on the upper part of the cabinet 1, a double-stroke material receiving mechanism 44 and a feeding mechanism 45. A vibration material tray 43 is installed on the upper part of the base 41, and the discharge port of the vibration material tray 43 is connected with the feed port of the straight vibration guide rail 42. The vibration material tray 43 organizes the cover body or the sealing part or the water filter part, and neatly conveys it to the straight vibration guide rail 42, and then the straight vibration guide rail 42 conveys it to its outlet. After arriving at the outlet, the double-stroke material receiving mechanism 44 receives the material, and the feeding mechanism 45 grabs it and places it in the kettle cover assembly fixture 3.
[0028] See also Figure 3 The double-stroke material receiving mechanism 44 includes a base 2 441 installed on the upper part of the cabinet 1, and the upper part of the base 2 441 is slidably connected to a first-order movable seat 442, and the first-order movable seat 442 is driven by a first-order driving cylinder 443 installed on the upper part of the base 2 441. The upper part of the first-order movable seat 442 is slidably connected to a second-order movable seat 444, and the second-order movable seat 444 is driven by a second-order driving cylinder 445 installed on the upper part of the first-order movable seat 442. A transition groove 446 is reserved on the edge of the second-order movable seat 444. When the double-stroke material receiving mechanism 44 is conveying, the first-order driving cylinder 443 first pushes the first-order movable seat 442 to move a certain distance, and then the second-order driving cylinder 445 pushes the second-order movable seat 444 to move until it reaches the grabbing area of the feeding mechanism 45.
[0029] See also Figure 4The feeding mechanism 45 includes a base 451 installed on the upper part of the cabinet 1, a belt driver 452 is installed on the upper part of the base 451, and a driving seat 453 is also slidably connected to the upper part of the base 451. The belt driver 452 can drive the driving seat 453 to move back and forth horizontally. The inner part of the driving seat 453 is slidably connected to a slide 454, and a lifting drive cylinder 455 is installed on the upper part of the driving seat 453. The telescopic end of the lifting drive cylinder 455 is connected to the slide 454, and a pneumatic clamp 456 is installed inside the slide 454. The feeding mechanism 45 covers the body or seals During the process of placing the parts or filtered water on the kettle cover assembly jig 3, first, the belt driver 452 (the belt driver 452 is a prior art known in the art and will not be described in detail here) drives the driving seat 453 to move to the rightmost end, and then the lifting drive cylinder 455 pushes the slide 454 downward so that the pneumatic clamp 456 can clamp. After clamping, it is reset, and the belt driver 452 drives the driving seat 453 to move to the leftmost end. At this time, the pneumatic clamp 456 is just above the kettle cover assembly jig 3, and the lifting drive cylinder 455 pushes the slide 454 downward and releases it.
[0030] See also Figure 5 The first pressing module 7 includes a base four 71 installed on the upper part of the cabinet 1 and adjacent to the edge of the turntable 2. A pressing driving cylinder 72 is installed on the upper part of the base four 71, and a plug 73 is installed at the telescopic end of the pressing driving cylinder 72. When the first pressing module 7 is assembled and pressed, the kettle cover assembly fixture 3 will rotate to the bottom of the plug 73 and stop, and then the pressing driving cylinder 72 pushes the plug 73 downward, and the pressing assembly is completed during the downward movement.
Claims
1. A kettle lid automatic assembly machine, comprising a cabinet (1), the upper part of the cabinet (1) being rotatably connected to a turntable (2), a plurality of kettle lid assembly jigs (3) being installed on the edge of the upper part of the turntable (2), characterized in that: Installed around the turntable (2): A feeding module, wherein the feeding module is provided in a plurality of groups, and each group of the feeding modules can provide corresponding parts to the kettle cover assembly jig (3); The pressing module group includes several groups, and each group of feeding modules can assemble corresponding parts together.
2. A kettle lid automatic assembly machine according to claim 1, characterized in that: Also includes: A blanking module (9), wherein the blanking module (9) is capable of taking the finished product out of the kettle cover assembly jig (3); A conveyor belt (10) is capable of receiving finished products provided by the unloading module (9) and conveying them to other areas.
3. The kettle lid automatic assembly machine according to claim 1, characterized in that: The feeding module comprises a first feeding module (4), a second feeding module (5), and a third feeding module (6); the first feeding module (4), the second feeding module (5), and the third feeding module (6) have the same structure, and the first feeding module (4), the second feeding module (5), and the third feeding module (6) provide different parts to the kettle cover assembly jig (3).
4. The kettle lid automatic assembly machine according to claim 3, characterized in that: The first feeding module (4) comprises a base (41) arranged on the side of the cabinet (1), a straight vibration guide rail (42) installed on the upper part of the cabinet (1), a double-stroke material receiving mechanism (44) and a feeding mechanism (45), a vibrating material tray (43) being installed on the upper part of the base (41), and an outlet of the vibrating material tray (43) being connected to an inlet of the straight vibration guide rail (42).
5. The kettle lid automatic assembly machine according to claim 4, characterized in that: The double-stroke material receiving mechanism (44) comprises a second base (441) mounted on the upper part of the cabinet (1); the upper part of the second base (441) is slidably connected to a first-order movable seat (442); the first-order movable seat (442) is driven by a first-order driving cylinder (443) mounted on the upper part of the second base (441); the upper part of the first-order movable seat (442) is slidably connected to a second-order movable seat (444); the second-order movable seat (444) is driven by a second-order driving cylinder (445) mounted on the upper part of the first-order movable seat (442); and a transition groove (446) is reserved on the edge of the second-order movable seat (444).
6. The kettle lid automatic assembly machine according to claim 4, characterized in that: The feeding mechanism (45) comprises a base three (451) mounted on the upper part of the cabinet (1); a belt drive (452) is mounted on the upper part of the base three (451); a driving seat (453) is also slidably connected to the upper part of the base three (451); the belt drive (452) can drive the driving seat (453) to move back and forth laterally; a slide seat (454) is slidably connected to the interior of the driving seat (453); a lifting drive cylinder (455) is mounted on the upper part of the driving seat (453); a telescopic end of the lifting drive cylinder (455) is connected to the slide seat (454); a pneumatic clamp (456) is mounted inside the slide seat (454).
7. The kettle lid automatic assembly machine according to claim 1, characterized in that: The pressing die set comprises a first pressing die set (7) and a second pressing die set (8), and the first pressing die set (7) and the second pressing die set (8) have the same structure.
8. The kettle lid automatic assembly machine according to claim 7, characterized in that: The first pressing module (7) comprises a base four (71) mounted on the upper part of the cabinet (1) and adjacent to the edge of the turntable (2), a pressing drive cylinder (72) being mounted on the upper part of the base four (71), and a plug (73) being mounted on the telescopic end of the pressing drive cylinder (72).