Online processing line for automotive shells
By designing multiple synchronous processing equipment and related linkage mechanisms, the problem of low working efficiency of existing automotive shell online processing equipment is solved, and efficient batch automatic online production and quality inspection are achieved.
Patent Information
- Application Number
- CN202421452257.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-06-24
AI Technical Summary
The existing online processing equipment for automotive shells is inefficient and cannot meet the needs of batch automatic online production.
An online processing production line for automotive shells is designed, including multiple processing equipment, loading, transfer, processing, discharge processing, material transfer mechanism and protective door that work synchronously. Through the linkage of these mechanisms, the synchronous processing and efficient cleaning of multiple processing equipment are realized.
The processing efficiency and cleaning efficiency of the online processing production line of automotive shells are improved, the demand for batch automatic online production is met, and the quality of the production line is ensured through regular random inspections.
Smart Images

Figure CN222711466U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal processing, in particular to an online processing production line for a vehicle shell. Background Art
[0002] The vehicle chassis plays an important role in automobile manufacturing. It is not only the protective shell of each key component of the vehicle, but also has an important impact on the performance and service life of the entire vehicle. The material of the vehicle chassis is diverse, and the common ones are aluminum alloy, magnesium aluminum alloy, cast iron, etc. Among them, aluminum alloy is widely used in the manufacture of vehicle chassis due to its advantages such as high strength, high rigidity, good stability, and strong oxidation resistance.
[0003] According to different uses and locations, vehicle housings can be divided into many types, such as engine housings, gearbox housings, motor housings, etc. The manufacturing process of vehicle housings includes casting, forging, stamping and other methods. After the housing is manufactured, it needs to be processed by milling and drilling. After processing, the housing will have residual waste chips and chip fluid. The processed housing needs to be cleaned before it can enter the subsequent production line.
[0004] In actual production, the loading, processing, unloading, cleaning and other processes of the shell workpiece are important factors affecting the efficiency and capacity of the shell processing production line. The existing online processing equipment is that one processing equipment corresponds to one loading equipment and one unloading equipment, which has low work efficiency.
[0005] Therefore, in order to improve work efficiency, it is necessary to further improve the shell processing production line to meet the needs of automatic online batch production of shells. Utility Model Content
[0006] The purpose of the utility model is to provide an online processing production line for a vehicle shell, which can realize simultaneous processing by multiple processing equipment and improve the processing efficiency of the production line.
[0007] In order to achieve the above-mentioned purpose of the utility model, the utility model provides an online processing production line for a vehicle shell, including a feeding mechanism, a transfer mechanism, a processing mechanism, a material discharging processing mechanism, a material moving mechanism, a protective door, and a floor drain; a plurality of the processing mechanisms are arranged on both sides of the material moving mechanism, and the feeding mechanism, the transfer mechanism, the material moving mechanism, and the floor drain are all located inside the protective door;
[0008] The feeding mechanism includes a feeding rack, a feeding positioning frame, a feeding monitor, and a material collecting box. The feeding monitor is located on the top of the feeding rack, the material collecting box is located in the feeding positioning frame, the feeding positioning frame is located below the feeding monitor, and the feeding positioning frame is a single-sided opening;
[0009] The transfer mechanism includes a liquid collecting tray, a transfer rack, a material placing plate, and a material placing sensor.
[0010] The material placing plate is connected to the top of the liquid collecting tray through the intermediate transfer rack, the material placing plate is provided with a plurality of material placing parts, and a plurality of first support rods are provided around the material placing parts; the material placing plate is provided with a finished product cleaning groove, and a plurality of second support rods are provided around the finished product cleaning groove, and a blowing pipe is provided on the side of the finished product cleaning groove;
[0011] The material placement sensing element is located on one side of the material placement plate, and each of the material placement elements and one side of the finished product cleaning tank are provided with the material placement sensing element one by one;
[0012] The material moving mechanism comprises a material clamping mechanical arm and a transmission mechanism, and the material clamping mechanical arm is connected to the transmission mechanism;
[0013] The floor drain comprises a liquid collecting tank, a grooved bottom plate, a drainage pipe, and a water pump; the grooved bottom plate is located on the top of the liquid collecting tank, and the water pump is connected to the bottom of the liquid collecting tank through the drainage pipe.
[0014] Preferably, an inclined plate is provided at the open end of the loading and positioning frame.
[0015] As a further improvement of the utility model, the material placing part includes a material pushing head, a connecting rod, and an elastic connecting plate. The material pushing head is located at the head of the connecting rod. The elastic connecting plate is provided with a card slot and a fastening groove. The connecting rod is inserted into the card slot, and the fastener fastens the connecting rod in the card slot through the fastening groove.
[0016] Furthermore, the ejector head is anchor-shaped.
[0017] As a further improvement of the utility model, the processing mechanism includes a processing part and a material transfer mechanism, the processing part is located above the material transfer mechanism, the material transfer mechanism includes a material transfer tray and a material clamping cylinder, the material transfer tray is provided with a material placing trough, and a plurality of the material clamping cylinders are provided around the material placing trough.
[0018] Furthermore, the processing mechanism also includes a casing, and an operation window is provided on a side of the casing.
[0019] As a further improvement of the utility model, the discharge processing mechanism includes a cleaning casing, a cleaning mechanism, a filtering mechanism, and a sampling mechanism; the top and bottom of the cleaning casing are open, and the cleaning casing is located above the floor drain; the cleaning mechanism is located in the cleaning casing, and the cleaning mechanism includes a plurality of cleaning air pipes, an air knife, a first connecting frame, and a second connecting frame, the cleaning air pipe is connected to the first connecting frame, and the air knife is connected to the second connecting frame;
[0020] The side wall of the cleaning housing is provided with a pull-out groove, the filter mechanism is located below the cleaning mechanism through the pull-out groove, and the filter mechanism includes a filter plate;
[0021] The sampling inspection mechanism includes a sampling inspection frame, a movable platform, a positioning rod, a guide rail assembly, and a cover plate. The sampling inspection frame is located on one side of the cleaning machine housing, the movable platform is connected to the sampling inspection frame through the guide rail assembly, the cover plate is connected to one end of the movable platform, a plurality of positioning rods are provided on the top of the movable platform, the protective door is provided with a sampling inspection window, and the cover plate is adapted to the sampling inspection window.
[0022] As a further improvement of the utility model, the filter mechanism further includes a first handle and a filter frame, the first handle is connected to one side of the filter frame, and the filter plate is detachably located in the filter frame.
[0023] As a further improvement of the utility model, a sampling monitoring instrument is provided on one side of the mobile station.
[0024] The utility model provides an online processing production line for the vehicle shell, in which a collecting box filled with materials is pushed into a loading rack, a material transfer mechanism grabs the workpieces one by one to a transfer mechanism, and replaces the finished products in each processing mechanism with unprocessed workpieces through the transfer mechanism; the material transfer mechanism transfers the finished products transferred by the transfer mechanism to the material discharging processing mechanism one by one, and a cleaning mechanism performs a final cleaning treatment on the finished products, and blows out the debris and chip liquid in the workpiece shell and the slot gap; after cleaning, the finished workpiece is transferred to a subsequent production line; according to the terminal program setting, the material transfer mechanism is controlled and the cleaned workpiece is transferred to the sampling inspection mechanism at a certain frequency for manual sampling inspection.
[0025] Compared with the prior art, the utility model of the online processing production line for vehicle housing has the following advantages:
[0026] (1) Set up multiple processing mechanisms, and link the transfer mechanism with the material transfer mechanism to improve the efficiency of loading and unloading of each processing mechanism and realize synchronous processing of multiple processing mechanisms;
[0027] (2) Set up a material handling mechanism to improve the cleaning efficiency of the workpiece, and conduct regular inspections to meet the needs of online batch automatic production line quality inspection. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 This is a schematic diagram of the structure of the online processing production line for the vehicle housing of the utility model;
[0029] Figure 2 It is a schematic diagram of the feeding mechanism structure;
[0030] Figure 3 This is a schematic diagram of the loading positioning frame structure;
[0031] Figure 4 This is a schematic diagram of the transfer mechanism structure;
[0032] Figure 5 It is a schematic diagram of the structure of the material placing plate;
[0033] Figure 6 It is a schematic diagram of the material placement structure;
[0034] Figure 7 It is a schematic diagram of the processing mechanism structure;
[0035] Figure 8 It is a schematic diagram of the material transfer mechanism structure;
[0036] Fig. 9 It is a schematic diagram of the structure of the discharging processing mechanism;
[0037] Fig.10 It is a schematic diagram of the cleaning mechanism structure;
[0038] Fig.11 It is a schematic diagram of the filtering mechanism structure;
[0039] Fig.12 This is a schematic diagram of the sampling inspection organization structure;
[0040] Fig.13 It is a schematic diagram of the material transfer mechanism structure;
[0041] Fig.14 This is a schematic diagram of the floor drain structure. DETAILED DESCRIPTION
[0042] The specific implementation of the utility model is further described in detail below with reference to the accompanying drawings.
[0043] like Figure 1 As shown, the online processing production line of the vehicle shell of the utility model includes a feeding mechanism 1, a transfer mechanism 2, a processing mechanism 3, a material discharging processing mechanism 4, a material moving mechanism 5, a protective door 6, and a floor drain 7; a plurality of processing mechanisms 3 are provided on both sides of the material moving mechanism 5, and the feeding mechanism 1, the transfer mechanism 2, the material moving mechanism 5, and the floor drain 7 are all located in the protective door 6, and the protective door 6 isolates the production line from other equipment to reduce collision and interference.
[0044] Feeding mechanism 1
[0045] like Figure 2 As shown, the feeding mechanism 1 includes a feeding rack 11, a feeding positioning frame 12, a feeding monitor 13, and a material collection box 14. The feeding monitor 13 is located on the top of the feeding rack 11, the material collection box 14 is located in the feeding positioning frame 12, and the feeding positioning frame 12 is located below the feeding monitor 13. The feeding positioning frame 12 is a single-sided opening to facilitate the pushing out and pushing in of the material collection box 14.
[0046] The feeding monitor 13 can be an existing camera device, with its camera facing downward, to monitor the material amount in the material collection box 14 below in real time, and transmit the monitored image data to the terminal, so that the backstage operator can timely understand the feeding situation. When replenishment is needed, the material collection box 14 is pushed out from the feeding positioning frame 12, and the filled material collection box 14 is replaced. In addition, the feeding monitor 13 is linked with the terminal to monitor the position of each workpiece 8 in the box in real time, so as to facilitate the determination of the material grabbing position of the material transfer mechanism 5 and avoid missed grabbing.
[0047] The loading positioning frame 12 facilitates the positioning of the material collecting box 14, and prevents the material collecting box 14 from being offset, so that some workpieces cannot be detected by the loading monitoring device 13. Figure 3 As shown, the opening end of the loading positioning frame 12 is provided with an inclined plate 121, which is inclined outward to facilitate the pushing of the collection box 14 and avoid collision between the box body and the opening end when the collection box 14 is docked with the opening of the loading positioning frame 12 during material replenishment, causing the workpiece 8 to shift and affecting the grasping of the material.
[0048] Transfer Agency 2
[0049] like Figure 4-6 As shown, the transfer mechanism 2 includes a liquid collecting tray 21, a transfer rack 22, a material placing plate 23, and a material placing sensor 24.
[0050] The material placing plate 23 is connected to the top of the liquid collecting tray 21 through the transfer rack 22. The material placing plate 23 is provided with a plurality of material placing members 235. A plurality of first support rods 236 are provided around the material placing members 235. The material placing plate 23 is provided with a finished product cleaning groove 232. A plurality of second support rods 233 are provided around the finished product cleaning groove 232. A blowing pipe 234 is provided on the side of the finished product cleaning groove 232.
[0051] The material placement sensing element 24 is located on one side of the material placement plate 23, and each material placement element 235 and one side of the finished product cleaning groove 232 are provided with a material placement sensing element 24 one by one. The material placement sensing element 24 can be an existing photoelectric sensor, and the material placement sensing element 24 converts the optical signal into an electrical signal and transmits the material placement information of the sensing area to the terminal. Among them, the material placement sensing element 24 located on one side of the finished product cleaning groove 232 is used to sense whether the finished product is discharged, and the material placement sensing elements 24 on the side of each material placement element 235 respectively sense the corresponding workpiece to be processed.
[0052] The middle transfer frame 22 is provided with an adjustment rod 25, and a connection seat 26 is provided at the bottom of the material placing sensor 24, and a connection hole 27 is provided in the connection seat 26. The material placing sensor 24 is detachably connected to the adjustment rod 25 through the connection hole 27 of the connection seat 26. The material placing sensor 24 can be detachably fixed to the adjustment rod 25 through the existing fastening screw passing through the connection hole 27, and the number and spacing of each material placing sensor 24 can be adjusted accordingly according to the number of materials that can be placed on the material placing plate 23 and the material placing spacing, thereby improving the adaptability of the material placing sensor 24 sensing.
[0053] The second support rod 233 on the finished product cleaning tank 232 is used to support the processed finished product, and the air blowing pipe 234 blows off the cutting liquid and debris on the finished product, and the waste liquid falls from the finished product cleaning tank 232 and is uniformly collected by the liquid collecting tray 21 below. The liquid collecting tray 21 is provided with a drain port 211 to facilitate the discharge of the waste liquid in the liquid collecting tray 21 and avoid overflow due to untimely cleaning of the waste liquid in the tray.
[0054] The material placing part 235 includes a material pushing head 2351, a connecting rod 2352, and an elastic connecting plate 2353. The material pushing head 2351 is located at the head of the connecting rod 2352. The elastic connecting plate 2353 is provided with a card slot 2354 and a fastening slot 2356. The connecting rod 2352 is inserted into the card slot 2354. The fastener 2355 fastens the connecting rod 2352 in the card slot 2354 through the fastening slot 2356.
[0055] The workpiece 8 is a shell structure, and the material placement member 235 can lift the workpiece 8, provide a gap between the workpiece 8 and the material placement plate 23, and prevent the workpiece 8 from scratching the plate surface. By loosening the fastener 2358, the height of the connecting rod 2352 in the slot 2354 can be adjusted up and down, so as to adapt to the placement of workpieces 8 of different sizes, and prevent the bottom of the workpiece 8 with too high height from colliding or rubbing with the material placement plate 23, causing unnecessary wear of the workpiece 8.
[0056] The ejecting head 2351 is anchor-shaped. The ejecting head 2351 of the anchor-shaped structure can reduce the contact area with the workpiece 8, reduce wear, and have stronger load-bearing and supporting capabilities, so that the workpiece can be lifted stably.
[0057] A plurality of first support rods 236 around the material placement piece 235 support the periphery of the workpiece 8, play an auxiliary supporting and load-bearing role for the workpiece 8, and prevent the workpiece 8 from shaking on the material placement piece 235 and affecting the clamping of the material.
[0058] The material placing plate 23 is provided with a fixing hole 231, and the material placing plate 23 is detachably connected to the transfer frame 22 through the fixing hole 231. The material placing plate 23 can be installed on the transfer frame 22 through the fixing hole 231 by using existing fastening screws, so that the material placing plate 23 of different specifications can be easily replaced to meet the processing requirements of the production line.
[0059] The transfer mechanism 2 serves as a transfer between the loading mechanism 1 and the processing mechanism 3. The material transfer mechanism 5 first places the workpieces in the loading mechanism 1 one by one on the respective material placement pieces 235 of the material placement plate 23, waiting for them to be taken; then the material transfer mechanism 5 places the finished products processed in a single processing mechanism 3 on the finished product cleaning groove 232 on the material placement plate 23, and the material transfer mechanism 5 grabs the single workpiece on the material placement piece 235 and returns it to the processing mechanism 3 that has taken out the finished product and is on standby. At the same time, the finished products on the finished product cleaning groove 232 are preliminarily cleaned through the air blow pipe 234 during this period of time; finally, the material transfer mechanism 5 that has completed the material discharge returns to the finished product cleaning groove 232, and transfers the finished products to the subsequent material discharge processing mechanism 4 for processing.
[0060] Processing mechanism 3
[0061] like Figure 7-8 As shown, the processing mechanism 3 includes a processing piece 31 and a material transfer mechanism 32. The processing piece 31 is located above the material transfer mechanism 32. The material transfer mechanism 32 includes a material transfer tray 321 and a material clamping cylinder 322. The material transfer tray 321 is provided with a material placement trough 323. A plurality of material clamping cylinders 322 are provided around the material placement trough 323.
[0062] The rotating material tray 321 can be connected to an output shaft, which is connected to an existing motor. The motor rotates to rotate the workpiece 8 on the rotating material tray 321 to different angles, so as to process different surfaces of the workpiece 8. The clamping cylinder 322 can clamp the workpiece 8 tightly in the groove to prevent the workpiece 8 from loosening and deviating during the processing and rotation process, thereby affecting the accuracy of the processing position of the workpiece.
[0063] The processing mechanism 3 further includes a housing 33 , and an operation window 34 is provided on the side of the housing 33 . The housing 33 can block the splashing cutting fluid and debris during processing, and the material transfer mechanism 5 can load and unload the corresponding processing mechanism 3 through the operation window 34 .
[0064] Discharging processing mechanism 4
[0065] like Figure 9-12 As shown, the discharge processing mechanism 4 includes a cleaning casing 41, a cleaning mechanism 42, a filtering mechanism 43, and a sampling mechanism 44; the top and bottom of the cleaning casing 41 are open, and the cleaning casing 41 is located above the floor drain 7; the cleaning mechanism 42 is located in the cleaning casing 41, and the cleaning mechanism 42 includes a plurality of cleaning air pipes 421, an air knife 422, a first connecting frame 424, and a second connecting frame 425, the cleaning air pipe 421 is connected to the first connecting frame 424, and the air knife 422 is connected to the second connecting frame 425;
[0066] The cleaning mechanism 42 includes an adjusting member 423, and the cleaning air pipe 421 is connected to the first connecting frame 424 through the adjusting member 423. The adjusting member 423 can be a combination of an existing connecting block and a screw, and the position of each cleaning air pipe 421 can be adjusted through the adjusting member 423 according to the number of holes and slots of the finished product.
[0067] The cleaning mechanism 42 further includes a joint 427 and a balance bar 426. The cleaning housing 41 is provided with a plurality of through holes 412. The first connecting frame 424 and the second connecting frame 425 respectively pass through the corresponding through holes 412 and are connected to the two ends of the balance bar 426 through the joint 427. The balance bar 426 balances the first connecting frame 424 and the second connecting frame 425 to prevent the first connecting frame 424 and the second connecting frame 425 from shaking during the cleaning process, thereby affecting the cleaning effect.
[0068] In addition, through holes 412 of different heights can be selected to adjust the connection height between a connecting frame 424 and a second connecting frame 425, and the height of the cleaning air pipe 421 and the wind knife 422 can be adjusted according to the size of the finished product to avoid the cleaning air pipe 421 and the wind knife 422 being set too high when cleaning larger finished workpieces, and waste liquid flying out from the top opening of the cleaning casing 41.
[0069] A pull-out groove 411 is provided on the side wall of the cleaning casing 41, and the filter mechanism 43 is located below the cleaning mechanism 42 through the pull-out groove 411. The filter mechanism 43 includes a filter plate 433, and the filter plate 433 can be an existing filter cotton. After the waste liquid falling from the top is filtered by the filter plate 433, the liquid falls into the floor drain 7, and large particles of waste remain on the filter plate 433 to prevent large particles of waste from clogging the pipe of the floor drain 7.
[0070] The filter mechanism 43 further includes a first handle 431 and a filter frame 432. The first handle 431 is connected to one side of the filter frame 432, and the filter plate 433 is detachably located in the filter frame 432. The operator inserts or removes the filter frame 432 into or out of the pull-out slot 411 through the first handle 431, so as to facilitate the replacement of the filter plate 433.
[0071] The sampling mechanism 44 includes a sampling frame 441, a movable platform 442, a positioning rod 443, a guide rail assembly 444, and a cover plate 445. The sampling frame 441 is located on one side of the cleaning housing 41, the movable platform 442 is connected to the sampling frame 441 through the guide rail assembly 444, the cover plate 445 is connected to one end of the movable platform 442, a plurality of positioning rods 443 are provided on the top of the movable platform 442, the protective door 6 is provided with a sampling window 61, and the cover plate 445 is adapted to the sampling window 61.
[0072] The guide rail assembly 444 is a combination of existing guide rails and sliders. The movable platform 442 is connected to the guide rails through the slider. The guide rail assembly 444 can guide the back and forth movement of the movable platform 442 to prevent the movable platform 442 from being offset, resulting in misalignment of the cover plate 445 and the sampling window 61.
[0073] The cover plate 445 is provided with a second handle 4452 , which facilitates pulling the movable platform 442 through the second handle 4452 , and pulling the movable platform 442 out of the protective door 6 and the sampling window 61 .
[0074] A buckle 4451 is provided below the sampling window 61, a limiter 447 is provided on the sampling frame 441, and the movable platform 442 is located between the cover plate 445 and the limiter 447. When sampling is required, the buckle 4451 is opened to pull out the movable platform 442; after the sampling is completed, the movable platform 442 is pushed back, and the limiter 447 limits it, and then the buckle 4451 is buckled to clamp the movable platform 442 between the limiter 447 and the protective door 6 to prevent the movable platform 442 from being offset, so that the material transfer mechanism 5 cannot dock the finished workpiece 8 with each positioning rod 443 when discharging or taking materials.
[0075] A sampling monitor 446 is provided on one side of the mobile platform 442. Since the material transfer mechanism 5 automatically discharges and takes out materials in the protective door 6, the operator cannot intuitively understand the situation inside the door. The sampling monitor 446 can be an existing photoelectric sensor, which can sense the optical signal on the mobile platform 442, convert the optical signal into an electrical signal, and transmit it to the terminal, so that the operator can remotely monitor the situation inside the protective door 6 and on the mobile platform 442.
[0076] The finished product is transferred to the cleaning housing 41 through the material transfer mechanism 5 and kept suspended. The wind knife 422 around the finished product generates airflow for the entire shell of the finished product to blow away the waste liquid in the shell. The cleaning air pipe 421 on one side of the finished product is aligned with the corresponding holes and grooves of the finished product to clean the holes and grooves in a targeted manner. The falling waste liquid falls from the bottom of the cleaning housing 41 to the floor drain 7 and is collected uniformly. According to the terminal program setting, the material transfer mechanism 5 transfers the cleaned workpiece 8 in the cleaning housing 41 to between the positioning rods 443 of the moving table 442 at a preset frequency. The operator pulls out the moving table 442 from the protective door 6 to inspect the workpiece 8.
[0077] Material transfer mechanism 5
[0078] like Fig.13 As shown, the material moving mechanism 5 includes a material clamping mechanical arm 51 and a transmission mechanism 52, and the material clamping mechanical arm 51 is connected to the transmission mechanism 52. The material clamping mechanical arm 51 is an existing automatic material clamping mechanical arm, and the transmission mechanism 52 can be an existing sprocket chain transmission. The motor drives the sprocket to realize forward and reverse rotation, so that the chain connected thereto moves left and right, thereby realizing the movement of the material clamping mechanical arm 51.
[0079] Floor Drain 7
[0080] like Fig.14 As shown, the floor drain 7 includes a liquid collecting pool 71, a grooved bottom plate 72, a drain pipe 73, and a pump 74; the grooved bottom plate 72 is located at the top of the liquid collecting pool 71, and the pump 74 is connected to the bottom of the liquid collecting pool 71 through the drain pipe 73. During the material transfer process of the material transfer mechanism 5, waste water in the material discharging treatment mechanism 4 falls into the liquid collecting pool 71, and the pump 74 discharges the waste water in the liquid collecting pool 71 from the drain pipe 73 to prevent the liquid collecting pool 71 from overflowing.
[0081] In the online processing production line for the vehicle shell of the utility model, a collecting box 14 filled with materials is pushed into the loading rack 11, and the material moving mechanism 5 grabs the workpieces 8 one by one to the transfer mechanism 2, and replaces the finished products in each processing mechanism 3 with unprocessed workpieces 8 through the transfer mechanism 2; the material moving mechanism 5 transfers the finished products transferred by the transfer mechanism 2 to the material discharging processing mechanism 4 one by one, and the cleaning mechanism 42 performs the final cleaning treatment on the finished products, and blows out the debris and chip liquid in the shell of the workpiece 8 and the gap between the slots; after cleaning, the finished workpiece 8 is transferred to the subsequent production line; according to the terminal program setting, by controlling the material moving mechanism 5, the cleaned workpiece 8 is transferred to the sampling inspection mechanism 44 at a certain frequency for manual sampling inspection.
[0082] The preferred embodiments of the present invention have been specifically described above, but the present invention is not limited to the described embodiments. Those skilled in the art may make various equivalent modifications or substitutions without violating the spirit of the present invention, and these equivalent modifications or substitutions are all within the scope defined by the claims of this application.
Claims
1. The online processing production line for vehicle housing is characterized by: It includes a feeding mechanism, a transfer mechanism, a processing mechanism, a material discharging processing mechanism, a material moving mechanism, a protective door, and a floor drain; a plurality of the processing mechanisms are arranged on both sides of the material moving mechanism, and the feeding mechanism, the transfer mechanism, the material moving mechanism, and the floor drain are all located inside the protective door; The feeding mechanism includes a feeding rack, a feeding positioning frame, a feeding monitor, and a material collecting box. The feeding monitor is located on the top of the feeding rack, the material collecting box is located in the feeding positioning frame, the feeding positioning frame is located below the feeding monitor, and the feeding positioning frame is a single-sided opening; The transfer mechanism includes a liquid collecting tray, a transfer rack, a material placing plate, and a material placing sensor. The material placing plate is connected to the top of the liquid collecting tray through the intermediate transfer rack, the material placing plate is provided with a plurality of material placing parts, and a plurality of first support rods are provided around the material placing parts; the material placing plate is provided with a finished product cleaning groove, and a plurality of second support rods are provided around the finished product cleaning groove, and a blowing pipe is provided on the side of the finished product cleaning groove; The material placement sensing element is located on one side of the material placement plate, and each of the material placement elements and one side of the finished product cleaning tank are provided with the material placement sensing element one by one; The material moving mechanism comprises a material clamping mechanical arm and a transmission mechanism, and the material clamping mechanical arm is connected to the transmission mechanism; The floor drain comprises a liquid collecting tank, a grooved bottom plate, a drainage pipe, and a water pump; the grooved bottom plate is located on the top of the liquid collecting tank, and the water pump is connected to the bottom of the liquid collecting tank through the drainage pipe.
2. The vehicle housing online processing production line according to claim 1, characterized in that: An inclined plate is provided at the open end of the loading positioning frame.
3. The vehicle housing online processing production line according to claim 1, characterized in that: The material placing part includes a material pushing head, a connecting rod, and an elastic connecting plate. The material pushing head is located at the head of the connecting rod. The elastic connecting plate is provided with a card slot and a fastening slot. The connecting rod is inserted into the card slot. The fastener fastens the connecting rod in the card slot through the fastening slot.
4. The vehicle housing online processing production line according to claim 3, characterized in that: The ejector head is anchor-shaped.
5. The vehicle housing online processing production line according to claim 1, characterized in that: The processing mechanism includes a processing piece and a material transfer mechanism, the processing piece is located above the material transfer mechanism, the material transfer mechanism includes a material transfer tray and a material clamping cylinder, the material transfer tray is provided with a material placement trough, and a plurality of material clamping cylinders are provided around the material placement trough.
6. The vehicle housing online processing production line according to claim 5, characterized in that: The processing mechanism also includes a casing, and an operation window is arranged on the side of the casing.
7. The vehicle housing online processing production line according to claim 1, characterized in that: The discharge processing mechanism includes a cleaning casing, a cleaning mechanism, a filtering mechanism, and a sampling mechanism; the top and bottom of the cleaning casing are open, and the cleaning casing is located above the floor drain; the cleaning mechanism is located in the cleaning casing, and the cleaning mechanism includes a plurality of cleaning air pipes, an air knife, a first connecting frame, and a second connecting frame, the cleaning air pipe is connected to the first connecting frame, and the air knife is connected to the second connecting frame; The side wall of the cleaning housing is provided with a pull-out groove, the filter mechanism is located below the cleaning mechanism through the pull-out groove, and the filter mechanism includes a filter plate; The sampling inspection mechanism includes a sampling inspection frame, a movable platform, a positioning rod, a guide rail assembly, and a cover plate. The sampling inspection frame is located on one side of the cleaning machine housing, the movable platform is connected to the sampling inspection frame through the guide rail assembly, the cover plate is connected to one end of the movable platform, a plurality of positioning rods are provided on the top of the movable platform, the protective door is provided with a sampling inspection window, and the cover plate is adapted to the sampling inspection window.
8. The vehicle housing online processing production line according to claim 7, characterized in that: The filter mechanism further comprises a first handle and a filter frame, wherein the first handle is connected to one side of the filter frame, and the filter plate is detachably located in the filter frame.
9. The vehicle housing online processing production line according to claim 7, characterized in that: A sampling monitoring instrument is provided on one side of the mobile station.