A concrete test mold that is easy to disassemble and assemble

By introducing a shaking mechanism and hydraulic cylinder-driven mobile mold design into the concrete test mold, the problems of aggregate layering and bubbles in the test mold are solved, and the quality and construction efficiency of the test piece are improved.

CN222712418UActive Publication Date: 2025-04-04XINHE COUNTY DINGSHENG SHANG CONCRETE CO LTD
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Patent Information

Application Number
CN202420764631.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-15
Publication Date
2025-04-04
Estimated Expiration
2034-04-15

AI Technical Summary

Technical Problem

The existing concrete test molds are prone to aggregate layering and bubbles during grouting and demolding, which affects the quality of the test molds; and the test molds are cumbersome to disassemble and assemble, reducing construction efficiency.

Method used

A concrete test mold including a test mold structure and a shaking mechanism was designed. The test mold structure consists of an upper fixing frame, a lower fixing frame and a connecting rod. The moving mold is driven by a hydraulic cylinder to lift and lower. The concrete mold is shaking and shaken during grouting and demolding.

Benefits of technology

Through the use of the shaking mechanism, the concrete slurry can be made more uniform during the mold forming period, reducing aggregate layering and bubble generation, and improving the quality of the test piece; at the same time, the disassembly and assembly process of the test piece is simplified and the construction efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a concrete test mold that is easy to disassemble and assemble, including a test mold structure and a shaking mechanism. The test mold structure is used to realize grouting molding of concrete. The shaking mechanism is arranged on the test mold structure, and is used to make concrete molding more uniform and demoulding more convenient by shaking during grouting and demoulding. The test mold structure includes an upper fixed frame and a lower fixed frame, and the upper fixed frame and the lower fixed frame are arranged in parallel in an upper and lower structure, and four connecting rods are fixedly connected between the upper fixed frame and the lower fixed frame. The beneficial effect of the utility model is that the contact rod is driven to move by the rotation of the double-axis motor, and the contact rod will contact the corners of the moving mold to produce a collision. This collision can move the concrete slurry inside the mold to be more uniform during the molding of the mold. On the other hand, during demoulding, this can also facilitate the separation of the model from the mold until the model manufacturing is completed.
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Description

Technical Field

[0001] The utility model relates to the technical field of concrete test molds, in particular to a concrete test mold which is easy to disassemble and assemble. Background Art

[0002] Concrete test mold is an important means to test and verify the correctness of concrete mix design, concrete strength and other related properties. In construction, by making and testing concrete specimens, it can be ensured that the concrete used in actual construction meets the engineering requirements.

[0003] However, in current construction operations, concrete test molds are mostly cast using a sedimentation method, which is simple but has many shortcomings. As concrete is deposited in the mold by gravity, this can cause stratification of aggregates in the concrete and easily generate bubbles inside the mold, thus affecting the overall quality and accuracy of the test piece.

[0004] Furthermore, when the test mold needs to be dismantled to take out the concrete specimen, the surface of the concrete specimen may adhere to the mold, resulting in defects on the surface of the specimen or affecting the integrity of the specimen, and causing wear of the mold itself.

[0005] In addition, traditional mold disassembly and assembly are cumbersome, which consumes both working hours and human resources, and reduces the overall construction efficiency.

[0006] Therefore, those skilled in the art have proposed a concrete test mold that is easy to disassemble and assemble. Utility Model Content

[0007] In view of the above problems existing in the prior art, the main purpose of the utility model is to provide a concrete test mold which is easy to disassemble and assemble.

[0008] The technical solution of the utility model is as follows: a concrete test mold that is easy to disassemble and assemble, comprising a test mold structure and a shaking mechanism, wherein the test mold structure is used to realize grouting and molding of concrete, and the shaking mechanism is arranged on the test mold structure, and is used to make concrete molding more uniform and demoulding more convenient by shaking during grouting and demoulding;

[0009] The test mold structure comprises an upper fixing frame and a lower fixing frame, wherein the upper fixing frame and the lower fixing frame are arranged in parallel in an upper and lower structure, and four connecting rods are fixedly connected between the upper fixing frame and the lower fixing frame.

[0010] Through the above technical means, the upper fixing frame and the lower fixing frame are connected by a connecting rod, so that the whole device forms an integral structure.

[0011] As a preferred embodiment, the trial mold structure also includes a transverse plate and a movable mold, the transverse plate is fixedly connected to the upper fixed frame, hydraulic cylinders are symmetrically arranged on the transverse plate, the movable mold is arranged below the transverse plate, the top of the movable mold is fixedly connected to a top plate, and the output ends of the hydraulic cylinders are connected to the top plate.

[0012] Through the above technical means, the top plate can be driven to move up and down through the movement of the hydraulic cylinder, and then the cross plate can be driven to move up and down through the top plate.

[0013] As a preferred embodiment, the rocking mechanism includes a fixed sleeve, a sliding sleeve and a moving rod, the fixed sleeve is symmetrically fixedly connected to one side of the corresponding connecting rod, the sliding sleeve is slidably connected to the inside of the fixed sleeve, the moving rod is slidably connected to the inside of the sliding sleeve, and the sliding sleeve and the fixed sleeve are both provided with springs for resetting, and planes are provided on the corresponding two fixed sleeves and two sliding sleeves.

[0014] Through the above technical means, the sliding sleeve can slide in the fixed sleeve, and the spring will be stretched during the movement, so that the sliding sleeve can be reset, and the moving rod can slide in the sliding sleeve. The moving rod will squeeze the spring when performing the return movement, and the rebound force generated by the squeezing of the spring can also reset the moving rod.

[0015] As a preferred embodiment, the shaking mechanism also includes a contact rod, a mounting support rod, a cam and an impact plate, the contact rod is fixedly connected between one end of the corresponding two moving rods and a right-angle groove used to cooperate with the corner of the moving mold is opened on the side close to the moving mold, the mounting support rod is fixedly connected to the plane of the two fixed sleeves, the interior of the mounting support rod is fixedly connected with a dual-axis motor, two reinforcement plates are symmetrically fixedly connected to the mounting support rod, the output ends of the dual-axis motor are rotatably connected to the corresponding reinforcement plates, the cam is fixedly connected to the two output ends of the dual-axis motor, the impact plate is fixedly connected between the two sliding sleeves and one side of the impact plate is in contact with the cam.

[0016] Through the above technical means, the dual-axis motor rotates, driving the two cams to rotate. The cam contacts the impact plate, driving the impact plate to move and then driving the sliding sleeve to move. The sliding sleeve drives the spring when moving, which allows the sliding sleeve to reset, thereby ensuring that the impact plate is always in contact with the cam. On the other hand, the contact rod will contact the corners of the moving mold to produce a collision. Excessive travel will be offset by the travel of the spring. This collision can move the concrete slurry inside the mold more evenly during mold forming. On the other hand, this can also facilitate the separation of the model from the mold during demolding.

[0017] As a preferred embodiment, the trial mold structure also includes a bottom plate, which is arranged inside the lower fixed frame and fixedly connected to the outside, and a sealing plate is fixedly connected to the top of the bottom plate, and the size of the sealing plate matches the inner wall size of the movable mold to achieve sealing.

[0018] Through the above technical means, the bottom plate, the sealing plate and the movable mold are separated, so that the disassembly and assembly of the model can be convenient, especially the large-volume concrete model.

[0019] As a preferred implementation, a grouting pipe is fixedly connected to the top plate, the output end of the grouting pipe extends to the inside of the movable mold, and the input end of the grouting pipe is connected to an external concrete input device.

[0020] Through the above technical means, this setting can ensure the continuous input of concrete.

[0021] Compared with the prior art, the advantages and positive effects of the utility model are:

[0022] 1. The two cams are driven to rotate by the rotation of the dual-axis motor. The cam contacts the impact plate to drive the impact plate to move and then drives the sliding sleeve to move. The sliding sleeve drives the spring when moving, which allows the sliding sleeve to reset, thereby ensuring that the impact plate is always in contact with the cam. On the other hand, the contact rod will contact the corners of the moving mold to produce an impact. This impact can move the concrete slurry inside the mold to be more uniform during the molding process. On the other hand, this can also facilitate the separation of the model from the mold during demoulding, and wait until the model manufacturing is completed;

[0023] 2. Start the hydraulic cylinder to drive the mobile mold to rise, and cooperate with the shaking mechanism to leave the model on the sealing plate. The staff will take the model through the gap between the fixed frames to complete the process. Compared with the traditional manual opening and closing, it is more convenient for the staff to disassemble and assemble the test mold. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is an isometric view of the utility model;

[0025] Figure 2 It is a schematic diagram of the internal structure of the utility model;

[0026] Figure 3 It is an isometric view of the test mold structure of the utility model;

[0027] Figure 4 It is an isometric view of the shaking mechanism of the utility model.

[0028] Legend: 1. Upper fixed frame; 2. Lower fixed frame; 3. Connecting rod; 4. Horizontal plate; 5. Hydraulic cylinder; 6. Moving mold; 7. Top plate; 8. Fixed sleeve; 9. Sliding sleeve; 10. Moving rod; 11. Contact rod; 12. Mounting support rod; 13. Dual-axis motor; 14. Reinforcement plate; 15. Cam; 16. Impact plate; 17. Bottom plate; 18. Sealing plate; 19. Grouting pipe. DETAILED DESCRIPTION

[0029] In order to make the purpose, technical solutions and advantages of the embodiments of the utility model clearer, the technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments.

[0030] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.

[0031] Example

[0032] like Figure 1-Figure 4 As shown, the utility model provides a concrete test mold that is easy to disassemble and assemble: it includes a test mold structure and a shaking mechanism, the test mold structure is used to realize grouting molding of concrete, and the shaking mechanism is arranged on the test mold structure, which is used to make concrete molding more uniform and demoulding more convenient by shaking during grouting and demoulding;

[0033] The test mold structure includes an upper fixing frame 1 and a lower fixing frame 2, the upper fixing frame 1 and the lower fixing frame 2 are arranged in parallel in an upper and lower structure, and four connecting rods 3 are fixedly connected between the upper fixing frame 1 and the lower fixing frame 2;

[0034] In summary, the upper fixing frame 1 and the lower fixing frame 2 are connected via the connecting rod 3, so that the entire device forms an integral structure.

[0035] The test mold structure also includes a horizontal plate 4 and a movable mold 6. The horizontal plate 4 is fixedly connected to the upper fixed frame 1. The horizontal plate 4 is symmetrically provided with hydraulic cylinders 5. The movable mold 6 is arranged below the horizontal plate 4. The top of the movable mold 6 is fixedly connected with a top plate 7. The output ends of the hydraulic cylinders 5 are connected to the top plate 7.

[0036] In summary, the movement of the hydraulic cylinder 5 can drive the top plate 7 to move up and down, and then the top plate 7 can drive the cross plate 4 to move up and down.

[0037] The shaking mechanism includes a fixed sleeve 8, a sliding sleeve 9 and a moving rod 10. The fixed sleeve 8 is symmetrically fixedly connected to one side of the corresponding connecting rod 3, the sliding sleeve 9 is slidably connected inside the fixed sleeve 8, and the moving rod 10 is slidably connected inside the sliding sleeve 9. The sliding sleeve 9 and the fixed sleeve 8 are both provided with a spring for resetting, and the corresponding two fixed sleeves 8 and two sliding sleeves 9 are both provided with a plane.

[0038] To sum up: the sliding sleeve 9 can slide in the fixed sleeve 8, and the spring will be stretched during the movement, so that the sliding sleeve 9 can be reset, and the moving rod 10 can slide in the sliding sleeve 9, and the moving rod 10 will squeeze the spring when performing the return movement, and the rebound force generated by the squeezing of the spring can also reset the moving rod 10.

[0039] The shaking mechanism also includes a contact rod 11, a mounting support rod 12, a cam 15 and an impact plate 16. The contact rod 11 is fixedly connected between one end of the corresponding two moving rods 10 and a right-angle groove used to match the corner of the moving mold 6 is opened on the side close to the moving mold 6. The mounting support rod 12 is fixedly connected to the plane of the two fixed sleeves 8. The inside of the mounting support rod 12 is fixedly connected with a dual-axis motor 13. Two reinforcement plates 14 are symmetrically fixedly connected to the mounting support rod 12. The output ends of the dual-axis motor 13 are both rotatably connected to the corresponding reinforcement plates 14. The cam 15 is fixedly connected to the two output ends of the dual-axis motor 13. The impact plate 16 is fixedly connected between the two sliding sleeves 9 and one side of the impact plate 16 contacts with the cam 15.

[0040] To sum up: the dual-axis motor 13 rotates, driving the two cams 15 to rotate, and the cam 15 contacts the impact plate 16 to drive the impact plate 16 to move and then drive the sliding sleeve 9 to move. The sliding sleeve 9 drives the spring when moving, which allows the sliding sleeve 9 to reset, thereby ensuring that the impact plate 16 is always in contact with the cam 15. On the other hand, the contact rod 11 will contact the corners of the movable mold 6 to produce a collision, and the excessive stroke will be offset by the stroke of the spring. This collision can move the concrete slurry inside the mold 6 to be more uniform during the mold forming period. On the other hand, this can also facilitate the separation of the model from the mold during demolding.

[0041] The test mold structure also includes a bottom plate 17, which is arranged inside the lower fixed frame 2 and fixedly connected to the outside, and a sealing plate 18 is fixedly connected to the top of the bottom plate 17, and the size of the sealing plate 18 matches the size of the inner wall of the movable mold 6 to achieve sealing;

[0042] In summary, the bottom plate 17, the sealing plate 18 and the movable mold 6 are separate, so that the assembly and disassembly of the model can be convenient, especially the large-volume concrete model.

[0043] A grouting pipe 19 is fixedly connected to the top plate 7, the output end of the grouting pipe 19 extends to the inside of the movable mold 6, and the input end of the grouting pipe 19 is connected to an external concrete input device;

[0044] To sum up: this setting can ensure the continuous input of concrete.

[0045] Working principle:

[0046] In actual use, the movable mold 6 is placed on the bottom plate 17, and a seal is formed by using the sealing plate 18. Subsequently, grouting is performed through the grouting pipe 19. During the grouting, the dual-axis motor 13 is started, and the dual-axis motor 13 rotates, driving the two cams 15 to rotate. The cam 15 contacts the impact plate 16 to drive the impact plate 16 to move and then drives the sliding sleeve 9 to move. The sliding sleeve 9 drives the spring when moving, which allows the sliding sleeve 9 to reset, thereby ensuring that the impact plate 16 is always in contact with the cam 15. On the other hand, the contact rod 11 will contact the corners of the movable mold 6 to produce an impact, and the excessive stroke will be offset by the stroke of the spring. This impact can make the concrete slurry inside the movable mold 6 more uniform during the mold forming period. On the other hand, this can also facilitate the separation of the model from the mold during demoulding. After the model is manufactured, the hydraulic cylinder 5 is started to drive the movable mold 6 to rise, and the shaking mechanism is cooperated to leave the model on the sealing plate 18. The staff takes the model away through the gap between the fixed frames, and the process is completed.

[0047] The electrical components in this embodiment are all electrically connected to the outside to ensure power supply.

[0048] Finally, it should be noted that the above-described embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the various embodiments of the utility model.

Claims

1. A concrete test mold that is easy to disassemble and assemble, comprising a test mold structure and a shaking mechanism, characterized in that: The test mold structure is used to realize the grouting and molding of concrete. The shaking mechanism is arranged on the test mold structure to make the concrete molding more uniform and the demoulding more convenient by shaking during the grouting and demoulding. The test mold structure comprises an upper fixing frame (1) and a lower fixing frame (2), wherein the upper fixing frame (1) and the lower fixing frame (2) are arranged in parallel in an upper and lower structure, and four connecting rods (3) are fixedly connected between the upper fixing frame (1) and the lower fixing frame (2); The shaking mechanism comprises a fixed sleeve (8), a sliding sleeve (9) and a moving rod (10); the fixed sleeve (8) is symmetrically fixedly connected to one side of the corresponding connecting rod (3); the sliding sleeve (9) is slidably connected inside the fixed sleeve (8); the moving rod (10) is slidably connected inside the sliding sleeve (9); springs for resetting are arranged inside the sliding sleeve (9) and the fixed sleeve (8); and planes are provided on the two corresponding fixed sleeves (8) and the two sliding sleeves (9).

2. The concrete test mold that is easy to disassemble and assemble according to claim 1 is characterized in that: The test mold structure also includes a transverse plate (4) and a movable mold (6), wherein the transverse plate (4) is fixedly connected to the upper fixed frame (1), a hydraulic cylinder (5) is symmetrically arranged on the transverse plate (4), the movable mold (6) is arranged below the transverse plate (4), a top plate (7) is fixedly connected to the top of the movable mold (6), and the output ends of the hydraulic cylinders (5) are connected to the top plate (7).

3. The concrete test mold that is easy to disassemble and assemble according to claim 1 is characterized in that: The shaking mechanism also includes a contact rod (11), a mounting support rod (12), a cam (15) and an impact plate (16); the contact rod (11) is fixedly connected between one end of the corresponding two moving rods (10) and a right-angle groove is provided on the side close to the moving mold (6) for matching the corner of the moving mold (6); the mounting support rod (12) is fixedly connected to the plane of the two fixed sleeves (8); a dual-axis motor (13) is fixedly connected inside the mounting support rod (12); two reinforcement plates (14) are symmetrically fixedly connected to the mounting support rod (12); the output ends of the dual-axis motor (13) are both rotatably connected to the corresponding reinforcement plates (14); the cam (15) is fixedly connected to the two output ends of the dual-axis motor (13); the impact plate (16) is fixedly connected between the two sliding sleeves (9) and one side of the impact plate (16) is in contact with the cam (15).

4. The concrete test mold that is easy to disassemble and assemble according to claim 1 is characterized in that: The trial mold structure also includes a bottom plate (17), which is arranged inside the lower fixed frame (2) and fixedly connected to the outside, and a sealing plate (18) is fixedly connected to the top of the bottom plate (17), and the size of the sealing plate (18) matches the size of the inner wall of the movable mold (6) to achieve sealing.

5. The concrete test mold that is easy to disassemble and assemble according to claim 2, characterized in that: A grouting pipe (19) is fixedly connected to the top plate (7), the output end of the grouting pipe (19) extends to the inside of the movable mold (6), and the input end of the grouting pipe (19) is connected to an external concrete input device.