A block mold for processing aerated concrete blocks
By designing block molds and automatic smoothing mechanisms with adjustable space size, traditional molds are solved that the surface of blocks and blocks cannot be flat in multiple specifications, achieving a more efficient and flexible production process and better product quality.
Patent Information
- Application Number
- CN202421360796.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-06-14
AI Technical Summary
The internal space of traditional block molds is fixed, which cannot meet the needs of blocks of multiple specifications. At the same time, the lack of smoothing mechanism during the molding process leads to uneven surfaces of the blocks.
A block mold including a support base and a smearing mechanism is designed to adjust the space size of the mold box through the transmission mechanism, and the block mixed raw materials are automatically slided by driving the smearing scraper.
It has achieved the need to adapt to the forming needs of blocks of different sizes, solved the problem that traditional molds can only form single-size blocks, and ensured the flatness and aesthetics of the block surface.
Smart Images
Figure CN222712422U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aerated concrete blocks, in particular to a block mould for processing aerated concrete blocks. Background Art
[0002] Aerated concrete blocks are a new type of building material that is lightweight, porous, heat-insulating, fire-resistant, can be nailed, sawed, planed, and has a certain degree of earthquake resistance. As early as the early 1930s, China began to produce this product and it was widely used, for example, in high-rise buildings such as the Shanghai International Hotel, Shanghai Building, Fuzhou Building, and the People's Bank of China Building. It is an excellent new type of building material and has the advantages of environmental protection. Therefore, the demand for a block mold for processing aerated concrete blocks is growing.
[0003] In the aerated concrete block processing industry, traditional block molds usually have a fixed internal space, which limits them to producing blocks of a single size and cannot meet the market demand for blocks of various specifications. At the same time, in the traditional block molding process, the surface of the block mixed raw materials lacks a smoothing mechanism during the molding process, resulting in an uneven surface of the block after molding, affecting the quality and appearance. Therefore, a block mold for aerated concrete block processing is proposed. Utility Model Content
[0004] The utility model aims to solve the shortcomings in the prior art and proposes a block mould for processing aerated concrete blocks.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a block mold for processing aerated concrete blocks, comprising a supporting base and a smoothing mechanism, the supporting base is fixedly connected to a first fixed block, the first fixed block is rotatably connected to a driving worm, the driving worm is fixedly connected to a rotating handle, the driving worm is meshed with a transmission worm wheel, the transmission worm wheel is fixedly connected to a first transmission rod, the first transmission rod is rotatably connected to a second transmission rod, the second transmission rod is rotatably connected to a transmission shaft, the supporting base is fixedly connected to a forming mold box, the forming mold box is provided with a guide slide groove, the guide slide groove is slidably connected to the transmission shaft, the transmission shaft is fixedly connected to a push plate, the forming mold box is provided with a limiting slide groove, and the limiting slide groove is slidably connected to the push plate.
[0006] As a further description of the above technical solution:
[0007] The smoothing mechanism includes a driving motor, a driving pulley, a transmission belt, a driven pulley, a transmission threaded rod, a second fixed block, a smoothing scraper, a third fixed block and a guide rail. The driving motor is fixedly connected to the supporting base, the driving pulley is fixedly connected to the output end of the driving motor, the driving pulley and the driven pulley are provided with a transmission belt, the transmission threaded rod is fixedly connected to the driven pulley, the second fixed block is fixedly connected to the forming mold box, the second fixed block is rotatably connected to the transmission threaded rod, the third fixed block is fixedly connected to the forming mold box, the guide rail is fixedly connected to the third fixed block, the smoothing scraper is threadedly connected to the transmission threaded rod, and the smoothing scraper is slidably connected to the guide rail.
[0008] As a further description of the above technical solution:
[0009] The first transmission rod and the second transmission rod are staggered, and the first transmission rod and the second transmission rod are both arranged at the upper end of the support base.
[0010] As a further description of the above technical solution:
[0011] The first transmission rod is arranged at the upper end of the transmission worm gear, and the transmission worm gear is rotatably connected to the support base.
[0012] As a further description of the above technical solution:
[0013] The transmission threaded rod and the guide slide rail are both arranged at the upper end of the forming mold box, the transmission threaded rod is arranged between two groups of second fixed blocks, and the guide slide rail is arranged between two groups of third fixed blocks.
[0014] As a further description of the above technical solution:
[0015] The driving pulley is rotatably connected to the forming mold box, the driven pulley is rotatably connected to the forming mold box, and the driven pulley is arranged above the driving pulley.
[0016] As a further description of the above technical solution:
[0017] The push plate is arranged inside the forming mold box, and the support base is arranged at the upper end of the support base.
[0018] The utility model has the following beneficial effects:
[0019] 1. In the utility model, by rotating the rotary handle and driving the worm, the transmission worm wheel, the first transmission rod and the second transmission rod, the push plate is driven to move through the transmission shaft, so as to adjust the size of the mold box space, thereby adapting to the molding requirements of building blocks of different sizes, solving the limitations of the traditional building block mold with a fixed internal space and a single building block mold that can only mold one size of building blocks, and greatly improving the production efficiency and flexibility.
[0020] 2. In the utility model, the transmission mechanism is driven by a driving motor so that the smoothing scraper can automatically slide along the guide rail to smooth the mixed raw materials of the blocks, effectively avoiding the problem of uneven upper surface when the blocks are formed in the mold, and ensuring the quality and aesthetics of the blocks. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a three-dimensional structural schematic diagram of a block mold for processing aerated concrete blocks proposed by the utility model;
[0022] Figure 2 for Figure 1 The enlarged schematic diagram at A in the middle;
[0023] Figure 3 It is a partial three-dimensional structural schematic diagram of a block mold for processing aerated concrete blocks proposed by the utility model;
[0024] Figure 4 The utility model discloses an exploded view of the local structure of a block mould for processing aerated concrete blocks.
[0025] Legend:
[0026] 1. Support base; 2. First fixed block; 3. Rotating handle; 4. Driving worm; 5. Transmission worm wheel; 6. First transmission rod; 8. Second transmission rod; 9. Transmission shaft; 10. Forming mold box; 11. Guide slide; 12. Limit slide; 13. Push plate; 14. Driving motor; 15. Active pulley; 16. Transmission belt; 17. Driven pulley; 18. Transmission threaded rod; 19. Second fixed block; 20. Smoothing scraper; 21. Third fixed block; 22. Guide slide. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] Reference Figure 1-Figure 4 The utility model provides an embodiment: a block mold for processing aerated concrete blocks, including a support base 1 and a smoothing mechanism, the support base 1 is fixedly connected to a first fixed block 2, the first fixed block 2 is rotatably connected to a driving worm 4, the driving worm 4 is fixedly connected to a rotating handle 3, the driving worm 4 is meshed with a transmission worm wheel 5, the transmission worm wheel 5 is fixedly connected to a first transmission rod 6, the first transmission rod 6 is rotatably connected to a second transmission rod 8, the second transmission rod 8 is rotatably connected to a transmission shaft 9, the support base 1 is fixedly connected to a forming mold box 10, the forming mold box 10 is provided with a guide slide 11, the guide slide 11 It is slidably connected to the transmission shaft 9, and the transmission shaft 9 is fixedly connected with a push plate 13. The forming mold box 10 is provided with a limiting slide groove 12, and the limiting slide groove 12 is slidably connected to the push plate 13. By rotating the rotating handle 3 and driving the worm 4, the transmission worm wheel 5, the first transmission rod 6 and the second transmission rod 8, the push plate 13 is driven to move through the transmission shaft 9, so that the size of the mold box space can be adjusted, thereby adapting to the molding needs of building blocks of different sizes, solving the limitations of the traditional building block mold that the internal space is fixed and a single building block mold can only form one size of building blocks, and greatly improving the production efficiency and flexibility.
[0029] The smoothing mechanism includes a driving motor 14, a driving pulley 15, a transmission belt 16, a driven pulley 17, a transmission threaded rod 18, a second fixed block 19, a smoothing scraper 20, a third fixed block 21 and a guide rail 22. The driving motor 14 is fixedly connected to the support base 1, the driving pulley 15 is fixedly connected to the output end of the driving motor 14, the driving pulley 15 and the driven pulley 17 are provided with a transmission belt 16, the transmission threaded rod 18 is fixedly connected to the driven pulley 17, the second fixed block 19 is fixedly connected to the molding mold box 10, the second fixed block 19 is rotatably connected to the transmission threaded rod 18, the third fixed block 21 is fixedly connected to the molding mold box 10, the guide rail 22 is fixedly connected to the third fixed block 21, the smoothing scraper 20 is threadedly connected to the transmission threaded rod 18, and the smoothing scraper 20 is slidably connected to the guide rail 22. The transmission mechanism is driven by the driving motor 14 so that the smoothing scraper 20 can move along the guide rail The slide rail 22 slides automatically to smooth the mixed raw materials of the building blocks, effectively avoiding the problem of uneven upper surface of the building blocks when they are formed in the mold, and ensuring the quality and aesthetics of the building blocks. The first transmission rod 6 and the second transmission rod 8 are staggered. The first transmission rod 6 and the second transmission rod 8 are both arranged at the upper end of the support base 1, the first transmission rod 6 is arranged at the upper end of the transmission worm gear 5, the transmission worm gear 5 is rotatably connected to the support base 1, the transmission threaded rod 18 and the guide slide rail 22 are both arranged at the upper end of the forming mold box 10, the transmission threaded rod 18 is arranged between the two groups of second fixed blocks 19, the guide slide rail 22 is arranged between the two groups of third fixed blocks 21, the driving pulley 15 is rotatably connected to the forming mold box 10, the driven pulley 17 is rotatably connected to the forming mold box 10, the driven pulley 17 is arranged above the driving pulley 15, the push plate 13 is arranged inside the forming mold box 10, and the support base 1 is arranged at the upper end of the support base 1.
[0030] Working principle: First, the staff rotates the rotating handle 3, which drives the driving worm 4 to rotate, and the driving worm 4 drives the transmission worm wheel 5 to rotate, and the transmission worm wheel 5 drives the first transmission rod 6 to rotate, and the first transmission rod 6 drives the second transmission rod 8 to rotate, and the second transmission rod 8 drives the transmission shaft 9 to slide inside the guide slide groove 11, and the transmission shaft 9 pushes the push plate 13 to slide along the limiting slide groove 12. At this point, the position of the push plate 13 is adjusted, thereby changing the space size of the forming mold box 10, changing the original block mold The internal space is fixed and the dilemma that one block mold can only form one size of blocks. Then pour the mixed raw materials of the blocks into the interior of the forming mold box 10, and start the driving motor 14, which drives the active pulley 15 to rotate, and the active pulley 15 drives the transmission belt 16 to rotate, and the transmission belt 16 drives the driven pulley 17 to rotate, and the driven pulley 17 drives the transmission threaded rod 18 to rotate. The rotation of the transmission threaded rod 18 causes the smoothing scraper 20 to slide along the guide rail 22. At this point, the mixed raw materials of the blocks are formed in the mold, and the upper end of the blocks is smoothed to prevent the blocks from being naturally formed in the mold and the upper surface from being uneven, which leads to the problem of substandard quality of the blocks.
[0031] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A block mold for processing aerated concrete blocks, comprising a support base (1) and a smoothing mechanism, characterized in that: The support base (1) is fixedly connected with a first fixed block (2), the first fixed block (2) is rotatably connected with a driving worm (4), the driving worm (4) is fixedly connected with a rotating handle (3), the driving worm (4) is meshed with a transmission worm wheel (5), the transmission worm wheel (5) is fixedly connected with a first transmission rod (6), the first transmission rod (6) is rotatably connected with a second transmission rod (8), the second transmission rod (8) is rotatably connected with a transmission shaft (9), the support base (1) is fixedly connected with a molding mold box (10), the molding mold box (10) is provided with a guide slide groove (11), the guide slide groove (11) is slidably connected with the transmission shaft (9), the transmission shaft (9) is fixedly connected with a push plate (13), the molding mold box (10) is provided with a limiting slide groove (12), the limiting slide groove (12) is slidably connected with the push plate (13).
2. The block mold for processing aerated concrete blocks according to claim 1, characterized in that: The smoothing mechanism comprises a driving motor (14), a driving pulley (15), a transmission belt (16), a driven pulley (17), a transmission threaded rod (18), a second fixed block (19), a smoothing scraper (20), a third fixed block (21) and a guide rail (22); the driving motor (14) is fixedly connected to the support base (1); the driving pulley (15) is fixedly connected to the output end of the driving motor (14); the driving pulley (15) and the driven pulley (17) are provided with a transmission belt (16); The transmission threaded rod (18) is fixedly connected to the driven pulley (17), the second fixed block (19) is fixedly connected to the molding mold box (10), the second fixed block (19) is rotatably connected to the transmission threaded rod (18), the third fixed block (21) is fixedly connected to the molding mold box (10), the guide rail (22) is fixedly connected to the third fixed block (21), the smoothing scraper (20) is threadedly connected to the transmission threaded rod (18), and the smoothing scraper (20) is slidably connected to the guide rail (22).
3. The block mold for processing aerated concrete blocks according to claim 2, characterized in that: The first transmission rod (6) and the second transmission rod (8) are arranged in a staggered manner; the first transmission rod (6) and the second transmission rod (8) are both arranged at the upper end of the support base (1).
4. The block mold for processing aerated concrete blocks according to claim 3, characterized in that: The first transmission rod (6) is arranged at the upper end of the transmission worm gear (5), and the transmission worm gear (5) is rotatably connected to the support base (1).
5. The block mold for processing aerated concrete blocks according to claim 4, characterized in that: The transmission threaded rod (18) and the guide slide rail (22) are both arranged at the upper end of the molding mold box (10), the transmission threaded rod (18) is arranged between two groups of second fixed blocks (19), and the guide slide rail (22) is arranged between two groups of third fixed blocks (21).
6. The block mold for processing aerated concrete blocks according to claim 5, characterized in that: The driving pulley (15) is rotationally connected to the molding mold box (10), and the driven pulley (17) is rotationally connected to the molding mold box (10), and the driven pulley (17) is arranged above the driving pulley (15).
7. The block mold for processing aerated concrete blocks according to claim 6, characterized in that: The push plate (13) is arranged inside the forming mold box (10), and the support base (1) is arranged at the upper end of the support base (1).