Automatic cutting mechanism for clay embryos

By designing an automatic mud embryo cutting mechanism including a height adjustable compression plate and a follow-up mechanism, the problem that the prior art cannot be compatible with mud embryos of different diameters is solved, and compatible cutting and cutting surfaces of 500-800mm large diameter mud embryos are achieved, which expands the application range and reduces production costs.

CN222712434UActive Publication Date: 2025-04-04SUZHOU ZHIYIN AUTOMATION CO LTD
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Patent Information

Application Number
CN202420413646.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-05
Publication Date
2025-04-04
Estimated Expiration
2034-03-05

AI Technical Summary

Technical Problem

Existing mud embryo cutting devices are not compatible with mud embryos of different diameters, resulting in skewed cutting position or deformation of the outline, and the scope of use is limited.

Method used

An automatic mud embryo cutting mechanism including a base plate, a gantry, a belt bearing mechanism, a cutting mechanism, a follow-up mechanism, a carrier table and a pressing mechanism are designed. Through the height adjustable compression plate and follow-up mechanism, mud embryos of different diameters can be adapted, and production efficiency can be ensured through the wire breaking detection mechanism.

Benefits of technology

It realizes compatible cutting of 500-800mm large diameter mud embryos, expands the application range, ensures flat cutting surfaces, and reduces downtime frequency and manual error costs.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222712434U_ABST
Patent Text Reader

Abstract

The utility model provides an automatic mud embryo cutting mechanism, comprising a base plate, a gantry, a belt bearing mechanism, a cutting mechanism, a follower mechanism, a loading platform and a pressing mechanism, wherein the belt bearing mechanism is arranged on the base plate, and is used for carrying and conveying the mud embryo; the follower mechanism is arranged on the left and right sides of the belt bearing mechanism, and the two sides of the bottom of the gantry are installed on the follower mechanism and can slide linearly on the follower mechanism; the loading platform is arranged on the downstream side of the conveying direction of the belt bearing mechanism, and is used for carrying the cut mud embryo; the pressing mechanism is used for pressing the mud embryo during cutting, and comprises a pressing cylinder, a pressing plate, a pressing guide column, a guide column base plate, a guide column top plate, a height scale, a pressing screw, a locking handle and a rotating hand wheel, and a height-adjustable pressing plate is arranged to match the cutting of mud embryos of different diameters, thereby improving the compatibility of the cutting mechanism and having a wide range of applications.
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Description

Technical Field

[0001] The utility model relates to the technical field of clay embryo cutting equipment, in particular to an automatic clay embryo cutting mechanism, which is mainly used in the production of ceramic products. Background Art

[0002] Clay embryo cutting is an important process in the ceramic production process, which mainly involves cutting the clay material according to a predetermined size and shape. This step is crucial to ensure the quality and specifications of the final product. When cutting the clay embryo, it is necessary to keep the position of the clay embryo in a stable state to avoid rolling during cutting, resulting in cutting size errors. In the prior art, for example, the clay embryo cutting device disclosed in the utility model patent with publication number CN217144313U and patent name is a clay embryo follower cutting device for the ceramic insulating terminal production industry. In its structure, the clay embryo is placed on a contact block, and the contact block has a C-shape that matches the outer end face of the clay embryo. This structure can only ensure that the clay embryo matching the C-shape size of the contact block is in a stable state. When the outer diameter of the clay embryo is smaller than the C-shape radius of the contact block, the clay embryo is prone to rolling, resulting in a skewed cutting position. When the outer diameter of the clay embryo is larger than the C-shape radius of the contact block, the clay embryo contour is easily deformed during cutting and extrusion. As can be seen from the above, the cutting mechanism can only be applied to the cutting of a single-size clay embryo, and is not compatible with clay embryos of different diameters, and its scope of use is limited. Utility Model Content

[0003] The technical problem to be solved by the utility model is: in order to overcome the deficiencies in the prior art, the utility model provides an automatic mud embryo cutting mechanism.

[0004] The utility model solves the technical problem by adopting the following technical solution: an automatic mud embryo cutting mechanism, comprising a bottom plate, a gantry, a belt bearing mechanism, a cutting mechanism, a follower mechanism, a loading platform and a pressing mechanism, wherein the belt bearing mechanism is arranged on the bottom plate, and is used to carry and convey the mud embryo; the follower mechanism is arranged on the left and right sides of the belt bearing mechanism, and the two sides of the bottom of the gantry are installed on the follower mechanism and can slide linearly on the follower mechanism; the loading platform is arranged on the downstream side of the conveying direction of the belt bearing mechanism, and is used to carry the cut mud embryo;

[0005] The clamping mechanism is used to press the mud embryo during cutting, and includes a clamping cylinder, a clamping plate, a clamping guide post, a guide post bottom plate, a guide post top plate, a height scale, a clamping screw, a locking handle and a rotating hand wheel, wherein the clamping guide posts are two, and the cross beam that passes through the gantry frame from top to bottom, and the upper end is connected to the guide post top plate, and the lower end is connected to the guide post bottom plate, and the locking handles are also two, which correspond to the clamping guide posts respectively and are used to lock the clamping guide posts; the clamping screw is arranged on the cross beam between the two clamping guide posts, and is threadedly connected to the cross beam, the upper end of the clamping screw is rotatably connected to the guide post top plate, and the lower end is rotatably connected to the guide post bottom plate, the rotating hand wheel is arranged on the clamping screw, and the clamping screw is driven to rotate by rotating the rotating hand wheel; the height scale is arranged on the front side of the clamping mechanism, and the upper end is fixed to the guide post top plate, and the lower end is fixed to the guide post bottom plate, and a scale pointer is provided on the cross beam to indicate the cutting height corresponding to the height scale. A steel ruler is preferably used as the height scale to extend its service life.

[0006] The clamping mechanism is provided with a height scale, a clamping screw that can adjust the height position of the clamping cylinder, a rotating hand wheel and other adjustment mechanisms. The height of the clamping plate can be adjusted according to the size of the mud embryo, thereby meeting the cutting requirements of mud embryos of different diameters.

[0007] Furthermore, in order to realize the bearing and conveying of the mud embryo, the belt bearing mechanism includes a conveying belt, a supporting roller, a first feeding seat and a second feeding seat. The supporting rollers are at least two and are arranged in parallel above the bottom plate, and the two ends of the supporting rollers are rotatably connected to the first feeding seat and the second feeding seat respectively. The bottoms of the first feeding seat and the second feeding seat are fixed on the left and right sides of the bottom plate. The conveying belt is connected to the supporting roller by transmission, and the conveying belt can be driven to move by the supporting roller. The first feeding seat and the second feeding seat are also provided with strip avoidance holes for the push-pull plate to pass through and move.

[0008] Furthermore, the gantry supports the entire mechanism, and the gantry includes a first column, a second column and a crossbeam, wherein the first column and the second column are respectively arranged on the left and right sides of the belt bearing mechanism, and the bottoms of the first column and the second column are connected to the bottom plate through a follower mechanism, and the crossbeam spans above the belt bearing mechanism, and the two ends of the crossbeam are respectively connected to the tops of the first column and the second column. The gantry is mainly formed by connecting profiles, and is a relatively common support structure on mechanical equipment.

[0009] Furthermore, the cutting mechanism includes a steel wire, a first motor, a second motor, a first linear module, a second linear module, a first pallet, a second pallet, a first upper guide wheel, a second upper guide wheel, a first lower guide wheel, and a second lower guide wheel, wherein the first linear module is vertically arranged on the first column, and the second linear module is vertically arranged on the second column; the first motor is arranged on the top of the first column and is transmission-connected to the first linear module, and the second motor is arranged on the top of the second column and is transmission-connected to the second linear module; the first pallet is arranged on the first linear module, and the first motor drives the first pallet to move linearly up and down through the first linear module, The second support plate is arranged on the second linear module, and the second motor drives the second support plate to move linearly up and down through the second linear module; the first upper guide wheel and the first lower guide wheel are aligned and fixed on the first support plate, and a first guide groove is formed between the first upper guide wheel and the first lower guide wheel; the second upper guide wheel and the second lower guide wheel are aligned and fixed on the second support plate, and a second guide groove is formed between the second upper guide wheel and the second lower guide wheel; one end of the steel wire passes through the first guide groove and is connected to the first support plate, where the steel wire and the first support plate can be directly connected or indirectly connected, and the other end of the steel wire passes through the second guide groove and is connected to the second support plate. When cutting, the first motor and the second motor are started at the same time, and the steel wire is driven to descend through the first linear module and the second linear module to realize the cutting of the mud embryo. After the cutting is completed, the two motors rotate in the opposite direction to make the steel wire rise upward and wait for the next cutting. The guide wheels on both sides can limit the position of the steel wire to avoid adjustment after the steel wire is replaced.

[0010] Furthermore, in order to ensure the normal operation of the equipment and timely maintenance, it also includes a broken wire detection mechanism, which includes a fixed rod, a tensioning rod, a tensioning seat, a tensioning spring, a cam, a handle and a broken wire detection proximity switch, wherein the fixed rod is fixed to a second support plate on the right side of the second upper guide wheel, and the right end of the steel wire is fixedly connected to the fixed rod; the tensioning rod is arranged on the first support plate on the left side of the first upper guide wheel, and the upper end of the tensioning rod is rotatably connected to the first support plate through a first rotating shaft, the lower end of the tensioning rod extends downward, the left end of the steel wire is connected to the tensioning rod, and the tensioning seat is fixed between the tensioning rod and the first upper guide wheel. On the first support plate between the wheels, the tensioning spring is arranged between the tensioning seat and the tensioning rod, and the right end of the tensioning spring is connected to the tensioning seat, and the left end is connected to the tensioning rod. The cam is arranged on the left side of the tensioning rod and is rotatably connected to the first support plate through the second rotating shaft. The handle is connected to the outer contour surface of the cam, and the cam can be driven to rotate around the second rotating shaft by swinging the handle. The broken wire detection proximity switch is fixed on the first support plate below the tensioning rod. When the steel wire is tightened, the detection end of the broken wire detection proximity switch is staggered with the lower end of the tensioning rod. When the steel wire is disconnected, the detection end of the broken wire detection proximity switch is aligned with the lower end of the tensioning rod.

[0011] When installing the steel wire, in order to ensure the position and tension of the steel wire, the cam is lifted by the handle, and the cam pushes the lower end of the tension rod to compress the tension spring, and stagger the tension rod and the detection end of the wire break detection proximity switch, and then the end of the steel wire is locked on the tension rod, thereby ensuring that the position of the tension rod is the same when the steel wire is tensioned, improving the assembly accuracy, and ensuring the consistency of the tension force on the steel wire. When the steel wire is installed, press the handle to disengage the cam from the tension rod, and the steel wire is in a tensioned state.

[0012] Furthermore, in order to ensure a smooth cross section, the follower mechanism includes a first guide rail, a second guide rail, a first slider, a second slider, a first support plate, a second support plate, a push-pull plate, a buffer limit block and a push-pull cylinder, wherein the first guide rail is fixed to a bottom plate below the first column, the bottom of the first support plate is slidably connected to the first guide rail through the first slider, and the first column is connected to the first support plate; the second guide rail is fixed to the bottom plate below the second column, the bottom of the second support plate is slidably connected to the second guide rail through the second slider, and the second column is connected to the second support plate; the push-pull plate is horizontally arranged below the conveyor belt, and the left and right ends respectively pass through the first feed seat and the second feed seat and are fixedly connected to the first support plate and the second support plate On the support plate, the buffer limit block is arranged on the rear side of the push-pull horizontal plate, and is used to limit the position of the push-pull horizontal plate moving backward. The buffer limit block can be made of rigid material or elastic material. In order to play a limiting and buffering role at the same time, as a preference, the buffer limit block is made of rubber or other materials with a certain buffering effect. The push-pull cylinder is arranged on the front side of the push-pull horizontal plate, and the push rod of the push-pull cylinder passes under the conveyor belt and faces the side of the push-pull horizontal plate. The push-pull cylinder drives the first support plate and the second support plate to move linearly on the first guide rail and the second guide rail through the push-pull horizontal plate, thereby driving the gantry and the clamping mechanism and the cutting mechanism arranged on the gantry to move synchronously, thereby realizing the resetting of the cutting mechanism to ensure that the cutting surface is vertical and flat.

[0013] The beneficial effects of the utility model are as follows: the utility model provides an automatic mud embryo cutting mechanism, (1) by setting a height-adjustable pressing plate to match the cutting of mud embryos of different diameters, the compatibility of the cutting mechanism is improved, and it is compatible with the production of large-diameter mud embryos of 500-800 mm, and has a wide range of applications; (2) through the follow-up mechanism, during cutting, the mud embryo and the steel wire move synchronously to ensure a smooth cut surface; (3) through the broken wire detection mechanism to detect whether the steel wire is broken, so that the steel wire can be replaced in time, ensuring production efficiency, greatly reducing the frequency of downtime and accidents, and greatly reducing the cost of human errors and downtime losses. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0015] Figure 1 It is a structural schematic diagram of the automatic mud embryo cutting mechanism of the utility model.

[0016] Figure 2 It is a structural diagram of the belt bearing mechanism.

[0017] Figure 3 It is a partial structural diagram of the belt bearing mechanism (without the conveyor belt).

[0018] Figure 4 It is a partial structural diagram of the belt bearing mechanism (feed seat).

[0019] Figure 5 It is a structural schematic diagram of the cutting mechanism and the broken wire detection mechanism.

[0020] Figure 6 It is a structural diagram of the follower mechanism (assembled state).

[0021] Figure 7 It is a structural diagram of the follower mechanism.

[0022] Figure 8 It is a structural diagram of the clamping mechanism.

[0023] Fig. 9 It is a structural diagram of the clamping mechanism.

[0024] In the figure: 1, bottom plate; 2, belt bearing mechanism, 2.1, conveyor belt, 2.2, support roller, 2.3, first feed seat, 2.4, second feed seat, 2.5, strip avoidance hole; 3, cutting mechanism, 3.1, steel wire, 3.2a, first motor, 3.2b, second motor, 3.3a, first linear module, 3.3b, second linear module, 3.4a, first support plate, 3.4b, second support plate, 3.5a, first upper guide wheel, 3.5b, second upper guide wheel, 3.6a, first lower guide wheel, 3.6b, second lower guide wheel; 4, follow-up mechanism, 4.1, first guide rail, 4.2, second guide rail, 4.3, first support plate, 4.4, second support plate, 4.5, first slider, 4.6, second Slider, 4.7, buffer limit block, 4.8, push-pull cylinder, 4.9, push-pull plate; 5, loading platform; 6, clamping mechanism, 6.1, clamping cylinder, 6.2, clamping plate, 6.3, clamping guide column, 6.4, guide column bottom plate, 6.5, guide column top plate, 6.6, height scale, 6.7, clamping screw, 6.8, locking handle, 6.9, rotating handwheel, 6.10, scale pointer; 7, gantry, 7.1, first column, 7.2, second column, 7.3, beam; 8, broken wire detection mechanism, 8.1, fixed rod, 8.2, tensioning rod, 8.3, tensioning seat, 8.4, tensioning spring, 8.5, cam, 8.6, handle, 8.7, broken wire detection proximity switch, 8.8, first rotating shaft, 8.9, second rotating shaft. DETAILED DESCRIPTION

[0025] The present invention is now described in further detail in conjunction with the accompanying drawings. These drawings are simplified schematic diagrams that only illustrate the basic structure of the present invention in a schematic manner, so they only show the components related to the present invention, and directions and references (e.g., up, down, left, right, etc.) may only be used to help describe the features in the drawings. Therefore, the following specific embodiments are not adopted in a restrictive sense, and the scope of the subject matter for which protection is sought is limited only by the attached claims and their equivalents.

[0026] like Figure 1 As shown, the utility model is a kind of automatic cutting mechanism of mud embryo, including bottom plate 1, gantry frame 7, belt bearing mechanism 2, cutting mechanism 3, follower mechanism 4, loading platform 5, pressing mechanism 6 and broken wire detection mechanism 8, wherein, as Figure 1 and Figure 6As shown, the gantry 7 supports the entire mechanism, and the gantry 7 includes a first column 7.1, a second column 7.2 and a crossbeam 7.3, wherein the first column 7.1 and the second column 7.2 are respectively arranged on the left and right sides of the belt bearing mechanism 2, and the bottoms of the first column 7.1 and the second column 7.2 are connected to the bottom plate 1 through the follower mechanism 4, and the crossbeam 7.3 spans above the belt bearing mechanism 2, and the two ends of the crossbeam 7.3 are respectively connected to the tops of the first column 7.1 and the second column 7.2. The gantry 7 is mainly formed by connecting profiles, and is a relatively common support structure on mechanical equipment. The belt bearing mechanism 2 is arranged on the base plate 1, and is used for carrying and conveying the mud embryo; the following mechanism 4 is arranged on the left and right sides of the belt bearing mechanism 2, and the bottoms of the first column 7.1 and the second column 7.2 on both sides of the gantry 7 are installed on the following mechanism 4, and can slide linearly on the following mechanism 4; the loading platform 5 is arranged on the downstream side of the conveying direction of the belt bearing mechanism 2, and is used for carrying the cut mud embryo; the broken wire detection mechanism 8 is arranged on the cutting mechanism 3 at one end of the steel wire 3.1; the clamping mechanism 6 is arranged on the crossbeam 7.3 of the gantry 7, and is used for pressing the mud embryo during cutting.

[0027] like Figure 2-Figure 4 As shown, the belt bearing mechanism 2 includes a conveying belt 2.1, a supporting roller 2.2, a first feed seat 2.3 and a second feed seat 2.4. The first feed seat 2.3 and the second feed seat 2.4 are also provided with a strip-shaped avoidance hole 2.5 for the push-pull plate 4.9 to pass through and move. There are at least two supporting rollers 2.2, which are arranged in parallel above the bottom plate 1, and the two ends of the supporting rollers 2.2 are respectively rotatably connected to the first feed seat 2.3 and the second feed seat 2.4. The bottoms of the first feed seat 2.3 and the second feed seat 2.4 are fixed on the left and right sides of the bottom plate 1. The conveying belt 2.1 is connected to the supporting roller 2.2 by transmission, and the conveying belt 2.1 can be driven to move by the supporting roller 2.2. When in use, the mud embryo is placed on the conveying belt 2.1, and the friction between the mud embryo and the conveying belt 2.1 drives the conveying belt 2.1 to rotate around the supporting roller 2.2 to realize the movement of the mud embryo.

[0028] like Figure 5As shown, the cutting mechanism 3 includes a steel wire 3.1, a first motor 3.2a, a second motor 3.2b, a first linear module 3.3a, a second linear module 3.3b, a first support plate 3.4a, a second support plate 3.4b, a first upper guide wheel 3.5a, a second upper guide wheel 3.5b, a first lower guide wheel 3.6a and a second lower guide wheel 3.6b, wherein the first linear module 3.3a is vertically arranged on the first column 7.1, and the second linear module 3.3b is vertically arranged on the second column 7.2; the first motor 3.2a is arranged on the top of the first column 7.1 and is transmission-connected to the first linear module 3.3a, and the second motor 3.2b is arranged on the top of the second column 7.2 and is transmission-connected to the second linear module 3.3b; the first support plate 3.4a is arranged on the first linear module 3.3a, and the first motor 3.2a drives the first support plate 3.4a through the first linear module 3.3a The second support plate 3.4b is arranged on the second linear module 3.3b, and the second motor 3.2b drives the second support plate 3.4b to move linearly up and down through the second linear module 3.3b; the first upper guide wheel 3.5a and the first lower guide wheel 3.6a are aligned and fixed on the first support plate 3.4a, and a first guide groove is formed between the first upper guide wheel 3.5a and the first lower guide wheel 3.6a; the second upper guide wheel 3.5b and the second lower guide wheel 3.6b are aligned and fixed on the second support plate 3.4b, and a second guide groove is formed between the second upper guide wheel 3.5b and the second lower guide wheel 3.6b; one end of the steel wire 3.1 passes through the first guide groove and is connected to the first support plate 3.4a, where the steel wire 3.1 and the first support plate 3.4a can be directly connected or indirectly connected, and the other end of the steel wire 3.1 passes through the second guide groove and is connected to the second support plate 3.4b. When cutting, the first motor 3.2a and the second motor 3.2b are started at the same time, and the first linear module 3.3a and the second linear module 3.3b drive the steel wire 3.1 to descend, so as to cut the mud embryo. After the cutting is completed, the two motors rotate in the opposite direction, so that the steel wire 3.1 rises up and waits for the next cutting. The guide wheels on both sides can limit the position of the steel wire 3.1, so as to avoid adjustment after the steel wire 3.1 is replaced.

[0029] like Figure 1 and Figure 5As shown, a broken wire detection mechanism 8, the broken wire detection mechanism 8 includes a fixed rod 8.1, a tensioning rod 8.2, a tensioning seat 8.3, a tensioning spring 8.4, a cam 8.5, a handle 8.6 and a broken wire detection proximity switch 8.7, wherein the fixed rod 8.1 is fixed to the second support plate 3.4b on the right side of the second upper guide wheel 3.5b, and the right end of the steel wire 3.1 is fixedly connected to the fixed rod 8.1; the tensioning rod 8.2 is arranged on the first support plate 3.4a on the left side of the first upper guide wheel 3.5a, and the upper end of the tensioning rod 8.2 is rotatably connected to the first support plate 3.4a through the first rotating shaft 8.8, the lower end of the tensioning rod 8.2 extends downward, the left end of the steel wire 3.1 is connected to the tensioning rod 8.2, and the tensioning seat 8.3 is fixed to the first support plate 3.4 between the tensioning rod 8.2 and the first upper guide wheel 3.5a. a, the tensioning spring 8.4 is arranged between the tensioning seat 8.3 and the tensioning rod 8.2, and the right end of the tensioning spring 8.4 is connected to the tensioning seat 8.3, and the left end is connected to the tensioning rod 8.2, the cam 8.5 is arranged on the left side of the tensioning rod 8.2, and is rotatably connected to the first supporting plate 3.4a through the second rotating shaft 8.9, the handle 8.6 is connected to the outer contour surface of the cam 8.5, and the cam 8.5 can be driven to rotate around the second rotating shaft 8.9 by swinging the handle 8.6, the broken wire detection proximity switch 8.7 is fixed on the first supporting plate 3.4a below the tensioning rod 8.2, when the steel wire 3.1 is tightened, the detection end of the broken wire detection proximity switch 8.7 is staggered with the lower end of the tensioning rod 8.2, and when the steel wire 3.1 is disconnected, the detection end of the broken wire detection proximity switch 8.7 is aligned with the lower end of the tensioning rod 8.2.

[0030] When installing the steel wire 3.1, in order to ensure the position and tension of the steel wire 3.1, the cam 8.5 is lifted by the handle 8.6, and the cam 8.5 pushes the lower end of the tension rod 8.2 to compress the tension spring 8.4, and stagger the tension rod 8.2 with the detection end of the wire break detection proximity switch 8.7, and then the end of the steel wire 3.1 is locked on the tension rod 8.2, so as to ensure that the position of the tension rod 8.2 is the same when the steel wire 3.1 is tensioned, improve the assembly accuracy, and ensure the consistency of the tension force on the steel wire 3.1. When the steel wire 3.1 is installed, the handle 8.6 is pressed down to disengage the cam 8.5 from the tension rod 8.2, and the steel wire 3.1 is in a tensioned state.

[0031] like Figure 6 and Figure 7As shown, the follower mechanism 4 includes a first guide rail 4.1, a second guide rail 4.2, a first slider 4.5, a second slider 4.6, a first support plate 4.3, a second support plate 4.4, a push-pull plate 4.9, a buffer limit block 4.7 and a push-pull cylinder 4.8, wherein the first guide rail 4.1 is fixed on the bottom plate 1 below the first column 7.1, the bottom of the first support plate 4.3 is slidably connected to the first guide rail 4.1 through the first slider 4.5, and the first column 7.1 is connected to the first support plate 4.3; the second guide rail 4.2 is fixed on the bottom plate 1 below the second column 7.2, the bottom of the second support plate 4.4 is slidably connected to the second guide rail 4.2 through the second slider 4.6, and the second column 7.2 is connected to the second support plate 4.4; the push-pull plate 4.9 is transversely arranged below the conveyor belt 2.1, and the left and right ends respectively pass through the first feed seat 2.3 and the second feed seat 2.4 rear The first support plate 4.3 and the second support plate 4.4 are fixedly connected, and the buffer limit block 4.7 is arranged on the rear side of the push-pull horizontal plate to limit the position of the push-pull horizontal plate moving backward. The buffer limit block 4.7 can be made of rigid material or elastic material. In order to play a limiting and buffering role at the same time, as a preference, the buffer limit block 4.7 is made of rubber or other materials with a certain buffering effect. The push-pull cylinder 4.8 is arranged on the front side of the push-pull horizontal plate, and the push rod of the push-pull cylinder 4.8 passes under the conveyor belt 2.1 and faces the side of the push-pull horizontal plate. The push-pull cylinder 4.8 drives the first support plate 4.3 and the second support plate 4.4 to move linearly on the first guide rail 4.1 and the second guide rail 4.2 through the push-pull horizontal plate, thereby driving the gantry 7 and the clamping mechanism 6 and the cutting mechanism 3 arranged on the gantry 7 to move synchronously, thereby realizing the resetting of the cutting mechanism 3 to ensure that the cutting surface is vertical and flat.

[0032] like Figure 8 and Fig. 9As shown, the clamping mechanism 6 includes a clamping cylinder 6.1, a clamping plate 6.2, a clamping guide column 6.3, a guide column bottom plate 6.4, a guide column top plate 6.5, a height scale 6.6, a clamping screw rod 6.7, a locking handle 6.8 and a rotating hand wheel 6.9, wherein the clamping guide column 6.3 is two, and passes through the cross beam 7.3 of the gantry 7 from top to bottom, and the upper end is connected to the guide column top plate 6.5, and the lower end is connected to the guide column bottom plate 6.4, and the locking handle 6.8 is also two, which correspond to the clamping guide column 6.3 respectively, and are used to lock the clamping guide column 6.3; the clamping screw rod 6.7 is arranged on the two clamping guide columns 6.3. The cross beam 7.3 between the guide posts 6.3 is threadedly connected to the cross beam 7.3. The upper end of the compression screw 6.7 is rotatably connected to the guide post top plate 6.5, and the lower end is rotatably connected to the guide post bottom plate 6.4. The rotating hand wheel 6.9 is arranged on the compression screw 6.7, and the compression screw 6.7 is driven to rotate by rotating the rotating hand wheel 6.9. The height scale 6.6 is arranged on the front side of the clamping mechanism 6, and the upper end is fixed on the guide post top plate 6.5, and the lower end is fixed on the guide post bottom plate 6.4. The cross beam 7.3 is provided with a scale pointer 6.10 for indicating the cutting height corresponding to the height scale 6.6. As a preferred height scale 6.6, a steel ruler is used to extend the service life. The clamping mechanism 6 is provided with a height scale 6.6, a clamping screw 6.7 capable of adjusting the height position of the clamping cylinder 6.1, a rotating hand wheel 6.9 and other adjusting mechanisms, and the height of the clamping plate 6.2 can be adjusted according to the size of the mud embryo, so as to meet the cutting of mud embryos with different diameters.

[0033] Working principle:

[0034] This automatic mud embryo cutting mechanism is placed at the mud embryo outlet. After the mud embryo is discharged, the follower belt carries the mud embryo. When the mud embryo is extruded to a specified length, the mechanism receives a cutting signal, and the pressing cylinder 6.1 of the pressing mechanism 6 drives the pressing plate 6.2 to press the mud embryo. At this time, the cutting mechanism 3 moves with the mud embryo under the drive of the slider of the follower mechanism 4. At the same time, the linear modules on both sides drive the steel wire 3.1 to move downward to cut the mud embryo, completing the cutting and ensuring a smooth cut surface. At this time, the pressing cylinder 6.1 drives the pressing plate 6.2 to retreat. The mechanism is compatible with the cutting of mud embryos with a diameter of 500-800mm. The scale pointer 6.10 on the pressing beam 7.3 corresponds to the cutting height; the cutting height adjustment method is: first loosen the locking handle 6.8 to allow the pressing guide column 6.3 to slide freely in the beam 7.3; turn the rotating handwheel 6.9 to adjust the height of the pressing mechanism 6 to achieve compatible cutting of mud embryos of different diameters. The broken wire detection mechanism 8 is composed of a fixing rod 8.1, a tensioning rod 8.2, a tensioning seat 8.3, a tensioning spring 8.4, a cam 8.5, a handle 8.6, a broken wire detection proximity switch 8.7, etc.; after the steel wire 3.1 is normally tightened, the tensioning rod 8.2 compresses the tensioning spring 8.4 and has potential energy; when the steel wire 3.1 is broken, the tensioning spring 8.4 bounces the tensioning rod 8.2 open, and the broken wire detection proximity switch 8.7 is triggered at this time, and the entire system stops running. The steel wire 3.1 is replaced manually, and the system can operate normally after resetting.

[0035] Based on the above ideal embodiments of the utility model, the relevant staff can make various changes and modifications without departing from the scope of the utility model through the above description. The technical scope of this utility model is not limited to the contents of the specification, and its technical scope must be determined according to the scope of the claims.

Claims

1. A mud embryo automatic cutting mechanism, characterized in that: It includes a bottom plate, a gantry, a belt bearing mechanism, a cutting mechanism, a follower mechanism, a loading platform and a pressing mechanism, wherein the belt bearing mechanism is arranged on the bottom plate, and is used to carry and convey the mud embryo; the follower mechanism is arranged on the left and right sides of the belt bearing mechanism, and the two sides of the bottom of the gantry are installed on the follower mechanism and can slide linearly on the follower mechanism; the loading platform is arranged on the downstream side of the conveying direction of the belt bearing mechanism, and is used to carry the cut mud embryo; The clamping mechanism is used to press the mud embryo during cutting, and includes a clamping cylinder, a clamping plate, a clamping guide post, a guide post bottom plate, a guide post top plate, a height scale, a clamping screw, a locking handle and a rotating hand wheel, wherein the clamping guide posts are two, and the cross beam that passes through the gantry frame from top to bottom, and the upper end is connected to the guide post top plate, and the lower end is connected to the guide post bottom plate, and the locking handles are also two, which correspond to the clamping guide posts respectively and are used to lock the clamping guide posts; the clamping screw is arranged on the cross beam between the two clamping guide posts, and is threadedly connected to the cross beam, the upper end of the clamping screw is rotatably connected to the guide post top plate, and the lower end is rotatably connected to the guide post bottom plate, the rotating hand wheel is arranged on the clamping screw, and the clamping screw is driven to rotate by rotating the rotating hand wheel; the height scale is arranged on the front side of the clamping mechanism, and the upper end is fixed to the guide post top plate, and the lower end is fixed to the guide post bottom plate, and a scale pointer is provided on the cross beam to indicate the cutting height corresponding to the height scale.

2. The automatic mud embryo cutting mechanism according to claim 1, characterized in that: The belt bearing mechanism includes a conveying belt, a supporting roller, a first feed seat and a second feed seat. There are at least two supporting rollers, which are arranged in parallel above the base plate, and the two ends of the supporting rollers are rotatably connected to the first feed seat and the second feed seat respectively. The bottoms of the first feed seat and the second feed seat are fixed on the left and right sides of the base plate. The conveying belt is transmission-connected to the supporting roller, and the conveying belt can be driven to move through the supporting roller.

3. The automatic mud embryo cutting mechanism according to claim 1, characterized in that: The gantry includes a first column, a second column and a crossbeam, the first column and the second column are respectively arranged on the left and right sides of the belt bearing mechanism, and the bottoms of the first column and the second column are connected to the bottom plate through a follower mechanism, the crossbeam spans above the belt bearing mechanism, and the two ends of the crossbeam are respectively connected to the top of the first column and the second column.

4. The automatic mud embryo cutting mechanism according to claim 3 is characterized in that: The cutting mechanism includes a steel wire, a first motor, a second motor, a first linear module, a second linear module, a first support plate, a second support plate, a first upper guide wheel, a second upper guide wheel, a first lower guide wheel, and a second lower guide wheel, wherein the first linear module is vertically arranged on the first column, and the second linear module is vertically arranged on the second column; the first motor is arranged on the top of the first column and is transmission-connected to the first linear module, and the second motor is arranged on the top of the second column and is transmission-connected to the second linear module; the first support plate is arranged on the first linear module, and the first motor drives the second linear module through the first linear module One pallet moves linearly up and down, the second pallet is arranged on the second linear module, and the second motor drives the second pallet to move linearly up and down through the second linear module; the first upper guide wheel and the first lower guide wheel are aligned up and down and fixed on the first pallet, and a first guide groove is formed between the first upper guide wheel and the first lower guide wheel, the second upper guide wheel and the second lower guide wheel are aligned up and down and fixed on the second pallet, and a second guide groove is formed between the second upper guide wheel and the second lower guide wheel, one end of the steel wire passes through the first guide groove and is connected to the first pallet, and the other end of the steel wire passes through the second guide groove and is connected to the second pallet.

5. The automatic mud embryo cutting mechanism according to claim 4, characterized in that: It also includes a broken wire detection mechanism, which includes a fixed rod, a tensioning rod, a tensioning seat, a tensioning spring, a cam, a handle and a broken wire detection proximity switch, wherein the fixed rod is fixed to a second support plate on the right side of the second upper guide wheel, and the right end of the steel wire is fixedly connected to the fixed rod; the tensioning rod is arranged on the first support plate on the left side of the first upper guide wheel, and the upper end of the tensioning rod is rotatably connected to the first support plate through a first rotating shaft, the lower end of the tensioning rod extends downward, the left end of the steel wire is connected to the tensioning rod, the tensioning seat is fixed to the first support plate between the tensioning rod and the first upper guide wheel, and the The tensioning spring is arranged between the tensioning seat and the tensioning rod, and the right end of the tensioning spring is connected to the tensioning seat, and the left end is connected to the tensioning rod. The cam is arranged on the left side of the tensioning rod and is rotatably connected to the first support plate through the second rotating shaft. The handle is connected to the outer contour surface of the cam, and the cam can be driven to rotate around the second rotating shaft by swinging the handle. The broken wire detection proximity switch is fixed on the first support plate below the tensioning rod. When the steel wire is tightened, the detection end of the broken wire detection proximity switch is staggered with the lower end of the tensioning rod. When the steel wire is disconnected, the detection end of the broken wire detection proximity switch is aligned with the lower end of the tensioning rod.

6. The automatic mud embryo cutting mechanism according to claim 3, characterized in that: The follower mechanism includes a first guide rail, a second guide rail, a first slider, a second slider, a first support plate, a second support plate, a push-pull plate, a buffer limit block and a push-pull cylinder, wherein the first guide rail is fixed to a bottom plate below the first column, the bottom of the first support plate is slidably connected to the first guide rail by the first slider, and the first column is connected to the first support plate; the second guide rail is fixed to the bottom plate below the second column, the bottom of the second support plate is slidably connected to the second guide rail by the second slider, and the second column is connected to the second support plate; the push-pull plate is horizontally arranged below the conveyor belt, and the left and right ends respectively pass through the first feeding seat and the second feeding seat and are fixedly connected to the first support plate and the second support plate, the buffer limit block is arranged on the rear side of the push-pull horizontal plate, for limiting the position of the push-pull horizontal plate moving backward, the push-pull cylinder is arranged on the front side of the push-pull horizontal plate, and the push rod of the push-pull cylinder passes through under the conveyor belt and faces the side of the push-pull horizontal plate.

Citation Information

Patent Citations

  • Blank follow-up cutting device for ceramic insulation terminal production industry

    CN217144313U