Aerated brick splitting device

By designing a collection box and a vacuum cleaner system in the aerated brick breaking device, the problem of silt and sand on the surface of the aerated bricks entering the groove in the prior art is solved, and more efficient cleaning and longer cutting wire life are achieved.

CN222712435UActive Publication Date: 2025-04-04DUYUN DEV ZONE MAOYUAN BUILDING MATERIALS TECH DEV CO LTD
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Patent Information

Application Number
CN202420718890.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-09
Publication Date
2025-04-04
Estimated Expiration
2034-04-09

AI Technical Summary

Technical Problem

When the existing aerated brick breaking device is broken from bottom to top, it is easy to cause the mud and sand on the surface of the aerated brick to enter the groove, causing debris to accumulate and the cutting wire to wear, and it is inconvenient to clean.

Method used

A gas-filling brick breaking device is designed, which includes a collection box located below the cutting groove to collect the mud and sand generated during the cutting process, and uses a cutting method from top to bottom to avoid mud and sand blocking the storage position of the cutting wire. At the same time, a vacuum pump and a vacuum cover are installed in the device to clean up the dust generated during the cutting process.

Benefits of technology

It effectively avoids silt and sand entering the groove, reduces wear of cutting wires, improves the cleaning efficiency of the device, and reduces pollution in the working environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of aerated brick production, and discloses an aerated brick separating device, including a processing table, a collecting port is provided on the top of the processing table, a collecting box is fixedly installed on the bottom of the processing table, a supporting block is fixedly installed on the top of the processing table, a number of evenly distributed cutting grooves are provided inside the supporting block, a protective cover is fixedly installed on the outside of the processing table, two slide grooves are provided on the left and right sides of the inner wall of the protective cover, and connecting blocks are slidably installed inside the slide grooves on the left and right sides. The aerated brick separating device has a collecting box located below the cutting groove to collect the mud and sand generated during the cutting process, and cutting from top to bottom avoids long-term use, and the mud and sand on the surface of the aerated bricks block the storage position of the cutting wire.
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Description

Technical Field

[0001] The utility model relates to the technical field of aerated brick production, in particular to an aerated brick separating device. Background Art

[0002] Aerated bricks, also known as aerated concrete blocks, are a new type of wall material made from stone powder, cement and lime as the main raw materials, which are prepared through casting, cutting and forming, and cured with high-pressure steam. They are mainly used for non-load-bearing wall construction and frame structure filling. Aerated bricks need to be separated by a splitting device during the production process to facilitate subsequent use.

[0003] In the prior art, a Chinese patent with publication number CN219006451 U discloses a trigger breaking machine, including a placement plate, a plurality of grooves are arranged at the top of the placement plate, the front and rear sides of the left and right ends of the placement plate are fixedly connected with connection blocks, the opposite end of the connection block is provided with a fixed groove, the opposite end of the fixed groove is fixedly connected with a vertical plate, the opposite end of the vertical plate is slidably connected with a slide plate, the left and right sides of the bottom end of the placement plate are fixedly connected with fixed blocks, the bottom ends of the fixed blocks are fixedly connected with fixed plates, the left and right sides of the top of the fixed plate are fixedly connected with electric push rods, and the driving end of the electric push rod is fixedly connected to the middle of the bottom end of the slide plate. In the utility model, the adhesion between the left and right adjacent aerated bricks is cut off by the cooperation between the cutting wire, the slide plate and the electric push rod, so as to achieve the breaking of the plates between the left and right adjacent aerated bricks.

[0004] However, the above scheme still has some shortcomings. For example, in actual application, the separation from bottom to top causes mud and other materials on the surface of the aerated brick to easily enter the groove. After long-term use, not only does it cause debris to accumulate inside the groove, but it also accelerates the wear of the cutting wire and reduces its life. It is also inconvenient to clean the inside of the groove. Therefore, an aerated brick separation device is proposed to solve the above problems. Utility Model Content

[0005] 1. Technical issues to be resolved

[0006] In view of the shortcomings of the prior art, the utility model provides an aerated brick separating device, which is equipped with a collection box located below the cutting groove to collect mud and sand generated during the cutting process, and has the advantage of cutting from top to bottom to avoid long-term use, so that the mud and sand on the surface of the aerated brick will not block the storage position of the cutting wire. It solves the problem that in actual application, the separation from bottom to top causes mud and sand on the surface of the aerated brick to easily enter the groove. After long-term use, not only will the debris in the groove accumulate, but also the wear of the cutting wire will be accelerated to reduce the service life, and it is inconvenient to clean the inside of the groove.

[0007] (II) Technical solution

[0008] The technical solution of the utility model to solve the above-mentioned technical problems is as follows: an aerated brick separating device comprises a processing table, a collecting port is provided on the top of the processing table, a collecting box is fixedly installed on the bottom of the processing table, a supporting block is fixedly installed on the top of the processing table, a number of evenly distributed cutting grooves are provided inside the supporting block, a protective cover is fixedly installed on the outside of the processing table, two slide grooves are provided on the left and right sides of the inner wall of the protective cover and are symmetrically distributed front and back, connecting blocks are slidably installed inside the slide grooves on the left and right sides, connecting plates are fixedly installed on the sides of the connecting blocks on the left and right sides away from the inner wall of the protective cover, a number of cutting wires are fixedly installed between the two connecting plates, two cylinders are fixedly installed on the top of the protective cover and are symmetrically distributed left and right, the bottoms of the telescopic ends of the two cylinders penetrate and extend to the bottom of the protective cover, and the bottoms of the telescopic ends of the two cylinders are fixedly installed with clamping blocks fixedly connected to the top of the connecting plate.

[0009] The beneficial effects of the utility model are:

[0010] The aerated brick separating device has a collecting box located below the cutting groove to collect mud and sand generated during the cutting process, and has the advantage of cutting from top to bottom to avoid long-term use, and mud and sand on the surface of the aerated brick blocking the storage position of the cutting wire.

[0011] On the basis of the above technical solution, the present invention can also be improved as follows.

[0012] Furthermore, the clamping block is in a U-shape, and the clamping end of the clamping block is fixedly connected to the outer side of the connecting plate.

[0013] The beneficial effect of adopting the above further solution is that the connecting plate is made more stable during the movement.

[0014] Furthermore, a dust hood is fixedly installed inside the two connecting plates, and two dust pumps are fixedly installed on the top of the protective cover and are symmetrically distributed front to back. The two dust pumps are connected to the interior of the two dust hoods through pipes respectively, and a dust box is fixedly installed on the top of the protective cover, and the two dust pumps are connected to the interior of the dust box through pipes.

[0015] The beneficial effect of adopting the above further solution is that during the cutting process, the dust generated on the left and right sides can be absorbed, thereby reducing the pollution of the working environment.

[0016] Furthermore, a guide rail is fixedly installed on the top of the processing table, a support plate is fixedly installed on the top of the processing table, a motor is fixedly installed on the top of the processing table, and the rear side of the output shaft of the motor is fixedly connected to a threaded rod rotatably installed on the front side of the support plate.

[0017] Furthermore, the outer side of the threaded rod is connected to two transmission blocks which are symmetrically distributed front to back through threaded transmission, and the left sides of the two transmission blocks are slidably connected to the inside of the guide rail.

[0018] The beneficial effect of adopting the above further solution is that, under the action of the motor, the threaded rod is rotated, thereby driving the transmission block to move.

[0019] Furthermore, a cleaning plate is fixedly installed on the rear side of the rear transmission block, and the cleaning plate is in a triangular shape.

[0020] The beneficial effect of adopting the above further solution is to improve the cleaning efficiency.

[0021] Furthermore, an air duct is fixedly installed inside the transmission block on the front side, a number of evenly distributed jet heads are fixedly installed at the bottom of the air duct, and the top of the air duct is connected to an external high-pressure air pump through a pipeline.

[0022] The beneficial effect of adopting the above further solution is that the inside of the cutting groove is cleaned with high-pressure gas, thereby reducing the adhesion of debris inside the cutting groove. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the structure of the utility model;

[0024] Figure 2 This is a schematic diagram of the connection between the connecting block and the slideway of the utility model;

[0025] Figure 3 This is a schematic diagram of the top structure of the utility model;

[0026] Figure 4 This is a schematic diagram of the connection between the transmission block and the threaded rod of the utility model;

[0027] Figure 5 This is a schematic diagram of the connection between the air guide pipe and the spray head of the utility model.

[0028] In the figure: 1. Processing table; 2. Collection port; 3. Collection box; 4. Support block; 5. Cutting groove; 6. Protective cover; 7. Slide; 8. Connecting block; 9. Connecting plate; 10. Cutting wire; 11. Cylinder; 12. Clamping block; 13. Dust hood; 14. Dust pump; 15. Dust box; 16. Guide rail; 17. Support plate; 18. Motor; 19. Threaded rod; 20. Transmission block; 21. Cleaning plate; 22. Air guide tube; 23. Injection head. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] In the embodiment, Figure 1-5 A device for separating aerated bricks is provided. The utility model comprises a processing table 1. A collecting port 2 is provided on the top of the processing table 1. A collecting box 3 is fixedly installed on the bottom of the processing table 1. A supporting block 4 is fixedly installed on the top of the processing table 1. A number of cutting grooves 5 are evenly distributed inside the supporting block 4. A protective cover 6 is fixedly installed on the outside of the processing table 1. Two slide grooves 7 symmetrically distributed in front and back are provided on the left and right sides of the inner wall of the protective cover 6. Connecting blocks 8 are slidably installed inside the slide grooves 7 on the left and right sides. Connecting plates 9 are fixedly installed on the sides of the connecting blocks 8 on the left and right sides away from the inner wall of the protective cover 6. A number of cutting wires 10 are fixedly installed between the two connecting plates 9. Two cylinders 11 symmetrically distributed in left and right directions are fixedly installed on the top of the protective cover 6. The bottoms of the telescopic ends of the two cylinders 11 penetrate and extend to the bottom of the protective cover 6. The bottoms of the telescopic ends of the two cylinders 11 are fixedly installed with clamping blocks 12 fixedly connected to the top of the connecting plate 9.

[0031] The clamping block 12 is in a U-shape, and a clamping end of the clamping block 12 is fixedly connected to the outer side of the connecting plate 9 .

[0032] The U-shaped clamping block 12 strengthens the connection between the connecting plate 9 and the bottom of the telescopic end of the cylinder 11.

[0033] Among them, a dust hood 13 is fixedly installed inside the two connecting plates 9, and two dust pumps 14 are fixedly installed on the top of the protective cover 6 and are symmetrically distributed front to back. The two dust pumps 14 are connected to the interior of the two dust hoods 13 through pipes respectively, and a dust box 15 is fixedly installed on the top of the protective cover 6, and the two dust pumps 14 are connected to the interior of the dust box 15 through pipes.

[0034] During the cutting process, the dust pump 14 and the dust hood 13 cooperate to absorb the dust generated on the left and right sides during the cutting process, reduce the pollution of the working environment, and then store the dust in the dust box 15.

[0035] Among them, a guide rail 16 is fixedly installed on the top of the processing table 1, a support plate 17 is fixedly installed on the top of the processing table 1, a motor 18 is fixedly installed on the top of the processing table 1, and the rear side of the output shaft of the motor 18 is fixedly connected to a threaded rod 19 rotatably installed on the front side of the support plate 17.

[0036] The outer side of the threaded rod 19 is connected to two transmission blocks 20 symmetrically distributed front to back via threaded transmission, and the left sides of the two transmission blocks 20 are both slidably connected to the inside of the guide rail 16 .

[0037] Under the action of the motor 18, the threaded rod 19 rotates, and the transmission block is driven to move under the action of the threaded transmission connection. With the cooperation of the guide rail 16, the transmission block 20 is more stable during the movement.

[0038] A cleaning plate 21 is fixedly mounted on the rear side of the rear transmission block 20 , and the cleaning plate 21 is triangular in shape.

[0039] The triangular cleaning plate 21 can efficiently clean the surface of the support block 4 during the cleaning process.

[0040] An air duct 22 is fixedly installed inside the front transmission block 20, a number of evenly distributed jet heads 23 are fixedly installed at the bottom of the air duct 22, and the top of the air duct 22 is connected to an external high-pressure air pump through a pipeline.

[0041] External high-pressure gas enters the interior of the air guide pipe 22 through a pipeline, and the interior of the cutting groove 5 is cleaned with high-pressure gas through the nozzle 23 to reduce the adhesion of debris inside the cutting groove 5.

[0042] Working principle: When cutting and splitting, the bottom of the telescopic end of the two cylinders 11 acts on the top of the clamping block 12, and under the action of the slide 7 and the connecting block 8, the connecting plate 9 moves up and down, driving the cutting wire 10 to cut the aerated brick placed above the supporting block 4. At the same time, the dust pump 14 starts to work, and the dust on the left and right sides of the aerated brick enters the dust box 15 through the dust cover 13 to prevent excessive dust from entering the working environment;

[0043] After the cutting is completed, the motor 18 starts, driving the threaded rod 19 to rotate, thereby moving the transmission block 20, and cleaning the support block 4 through the cleaning plate 21 on the rear side of the transmission block 20, so that the dust and sand on the surface enter the interior of the collection box 3 through the cutting groove 5, and the front transmission block 20 starts to work. During the movement, the external high-pressure gas enters the interior of the air guide pipe 22 through the pipeline, and the interior of the cutting groove 5 is cleaned with high-pressure gas through the nozzle 23 to reduce the adhesion of debris inside the cutting groove 5.

[0044] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0045] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An aerated brick splitting device, comprising a processing table (1), characterized in that: The top of the processing table (1) is provided with a collecting port (2), the bottom of the processing table (1) is fixedly provided with a collecting box (3), the top of the processing table (1) is fixedly provided with a supporting block (4), the interior of the supporting block (4) is provided with a plurality of evenly distributed cutting grooves (5), the outer side of the processing table (1) is fixedly provided with a protective cover (6), the inner wall of the protective cover (6) is provided with two slide grooves (7) on both sides of the left and right sides of the inner wall of the protective cover (6), and the interiors of the slide grooves (7) on both sides are slidably provided with connecting blocks ( 8), a connecting plate (9) is fixedly installed on one side of the connecting blocks (8) on the left and right sides away from the inner wall of the protective cover (6), a number of cutting wires (10) are fixedly installed between the two connecting plates (9), two cylinders (11) are fixedly installed on the top of the protective cover (6) and are symmetrically distributed on the left and right, the bottoms of the telescopic ends of the two cylinders (11) penetrate and extend to the bottom of the protective cover (6), and the bottoms of the telescopic ends of the two cylinders (11) are fixedly installed with clamping blocks (12) fixedly connected to the top of the connecting plate (9).

2. The aerated brick splitting device according to claim 1 is characterized in that: The clamping block (12) is in a U-shape, and the clamping end of the clamping block (12) is fixedly connected to the outer side of the connecting plate (9).

3. The aerated brick splitting device according to claim 1 is characterized in that: A dust hood (13) is fixedly installed inside the two connecting plates (9); two dust pumps (14) are fixedly installed on the top of the protective cover (6) and are symmetrically distributed in the front and back directions; the two dust pumps (14) are respectively connected to the inside of the two dust hoods (13) through pipes; a dust box (15) is fixedly installed on the top of the protective cover (6); the two dust pumps (14) are connected to the inside of the dust box (15) through pipes.

4. The aerated brick splitting device according to claim 1 is characterized in that: A guide rail (16) is fixedly mounted on the top of the processing table (1), a support plate (17) is fixedly mounted on the top of the processing table (1), a motor (18) is fixedly mounted on the top of the processing table (1), and a threaded rod (19) rotatably mounted on the front side of the support plate (17) is fixedly connected to the rear side of the output shaft of the motor (18).

5. The aerated brick splitting device according to claim 4 is characterized in that: The outer side of the threaded rod (19) is connected to two transmission blocks (20) which are symmetrically distributed front to back via threaded transmission, and the left sides of the two transmission blocks (20) are both slidably connected to the inside of the guide rail (16).

6. The aerated brick splitting device according to claim 5, characterized in that: A cleaning plate (21) is fixedly mounted on the rear side of the transmission block (20) on the rear side, and the cleaning plate (21) is in a triangular shape.

7. The aerated brick splitting device according to claim 6, characterized in that: An air duct (22) is fixedly installed inside the transmission block (20) on the front side, a plurality of evenly distributed jet heads (23) are fixedly installed at the bottom of the air duct (22), and the top of the air duct (22) is connected to an external high-pressure air pump through a pipeline.

Citation Information

Patent Citations

  • Breaking-off machine

    CN219006451U