Refractory material forming device

By designing a refractory material forming device using pneumatic cylinders, servo motors and conveyor belts, the problems of inconvenient manual unloading and low demolding efficiency in the prior art are solved, precise control and rapid demolding are achieved, and the quality and working efficiency of refractory material forming are improved.

CN222712446UActive Publication Date: 2025-04-04ZHENGZHOU ZHONGSHENG REFRACTORY MATERIALS CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421094013.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2025-04-04
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

When used, the existing refractory material forming devices are difficult to accurately control the weight of each refractory material due to inconvenient manual unloading, which affects the molding quality, and has low mold release efficiency and low working efficiency.

Method used

A refractory material forming device is designed, using components such as pneumatic cylinders, servo motors, and conveyor belts. The weight of raw materials is monitored through gravity sensors, and the amount of materials is automatically adjusted to achieve precise control. At the same time, components such as pneumatic cylinders and push plates are used to achieve rapid mold release and transmission, and improve working efficiency.

Benefits of technology

The device can easily control the raw material weight of each refractory material, ensure consistent weight and improve molding quality; at the same time, through rapid mold release and conveying, it can significantly save time and improve work efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222712446U_ABST
    Figure CN222712446U_ABST
Patent Text Reader

Abstract

The utility model discloses a refractory material forming device, which relates to the technical field of refractory material processing, and comprises a lower forming mold, wherein a first pneumatic cylinder is installed on the inner bottom surface of the lower forming mold, a telescopic end of the first pneumatic cylinder is fixedly connected with a lifting base, a fixing rod is fixedly connected with a fixing rod on the upper surface of the lower forming mold, an output end of a first servo motor is fixedly connected with a first rotating shaft, a surface of the first rotating shaft is fixedly connected with an auger blade, a conveyor belt is installed on the right side surface of the lower forming mold, a supporting leg is installed on the side surface of the conveyor belt, and a bridge plate is arranged at the joint of the lower forming mold and the conveyor belt. The utility model achieves the purpose of improving the quality of the refractory material by arranging a feeding pipe, a feeding pipe, a second servo motor, a second rotating shaft and a gravity sensor, and achieves the purpose of improving the working efficiency by arranging the first pneumatic cylinder, the lifting base, the fixing plate, the third pneumatic cylinder, the push plate, the conveyor belt and the bridge plate.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of refractory material processing, in particular to a refractory material forming device. Background Art

[0002] With the development of society and the progress of the times, the application of refractory materials is becoming more and more extensive. In terms of industrial production, refractory materials are used in various fields of the national economy such as steel, non-ferrous metals, glass, cement, ceramics, petrochemicals, machinery, boilers, light industry, electric power, and military industry. They are essential basic materials to ensure the production and operation of the above-mentioned industries and the development of technology. They play an irreplaceable and important role in the development of high-temperature industrial production. Refractory materials are a type of inorganic non-metallic materials with a refractoriness of not less than 1580℃. Refractoriness refers to the Celsius temperature at which the cone specimen of the refractory material resists high temperature without softening and melting under no load. However, the definition of refractoriness alone can no longer fully describe refractory materials. 1580℃ is not absolute. It is now defined as any material whose physical and chemical properties allow it to be used in a high-temperature environment. Refractory materials are used in various fields of the national economy such as steel, non-ferrous metals, glass, cement, ceramics, petrochemicals, machinery, boilers, light industry, electric power, and military industry. They are essential basic materials to ensure the production and operation of the above-mentioned industries and the development of technology. They play an irreplaceable and important role in the development of high-temperature industrial production.

[0003] The existing refractory material forming devices, when in use, are often unloaded manually, which is not convenient for accurately controlling the weight of each refractory material, thereby affecting the quality of refractory material forming, and are not convenient for rapid demoulding after forming, resulting in low work efficiency. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies of the prior art, the utility model provides a refractory material forming device, which solves the problems raised in the above background technology.

[0006] (II) Technical solution

[0007] To achieve the above objectives, the utility model is implemented through the following technical solutions: a refractory material forming device, comprising a lower forming mold, a first pneumatic cylinder is installed on the inner bottom surface of the lower forming mold, the telescopic end of the first pneumatic cylinder is fixedly connected to a lifting base, the upper surface of the lower forming mold is fixedly connected to a fixing rod, the upper surface of the fixing rod is fixedly connected to an upper mounting plate, the upper surface of the upper mounting plate is installed with a second pneumatic cylinder, the telescopic end of the second pneumatic cylinder is fixedly connected to a moving plate, the lower surface of the moving plate is fixedly connected to a pressing die, the surface of the lower forming mold is fixedly connected to a feeding pipe, the end surface of the feeding pipe is installed with a first servo motor, the output end of the first servo motor is fixedly connected to a first rotating shaft, the surface of the first rotating shaft is fixedly connected to an auger blade, a conveyor belt is installed on the right side of the lower forming mold, support legs are installed on the side of the conveyor belt, and a bridging plate is provided at the joint between the lower forming mold and the conveyor belt.

[0008] Optionally, there are four fixing rods, which are evenly distributed at the four corners of the upper surface of the lower molding die.

[0009] Optionally, the inner surface of the lower molding die is slidably connected to a lifting base, and the surface of the fixed rod is slidably connected to a movable plate.

[0010] Optionally, a feeding pipe is installed on the upper surface of the feeding pipe, the feeding pipe is communicated with the feeding pipe, a collecting bucket is installed on the upper surface of the feeding pipe, a support plate is fixedly connected to the outer surface of the feeding pipe, a second servo motor is installed on the upper surface of the support plate, the output end of the second servo motor is fixedly connected to the second rotating shaft, and bearings are provided at the connection between the two ends of the second rotating shaft and the feeding pipe.

[0011] Optionally, a connecting plate is fixedly connected to the surface of the second rotating shaft, and a gravity sensor is installed on the upper surface of the connecting plate.

[0012] Optionally, a fixed plate is fixedly connected to the left side of the lower molding mold, a third pneumatic cylinder is installed on the upper surface of the fixed plate, and a push plate is fixedly connected to the output end of the third pneumatic cylinder, and the lower surface of the push plate is flush with the upper surface of the lower molding mold.

[0013] (III) Beneficial effects

[0014] The utility model provides a refractory material forming device, which has the following beneficial effects:

[0015] 1. The refractory material forming device has the effect of facilitating the use of refractory materials through the arrangement of a feeding pipe, a feeding pipe, a second servo motor, a second rotating shaft and a gravity sensor. When in use, the refractory material raw material is poured into a collecting bucket, and the raw material enters the feeding pipe through the collecting bucket and remains on the upper surface of the gravity sensor. The weight of the raw material is monitored by the gravity sensor. When the weight setting value is not reached, the material is added to the collecting bucket again until the weight setting value is reached. At this time, the second rotating shaft is driven to rotate by the second servo motor, and the second rotating shaft drives the gravity sensor to rotate through the connecting plate, so that the gravity sensor is moved upward. The raw materials in the square fall on one side of the gravity sensor and fall into the feeding pipe. At this time, the first servo motor drives the first rotating shaft to rotate forward, and the first rotating shaft drives the auger blade to rotate, so that the raw materials entering the feeding pipe are transmitted to the lower forming mold and fall onto the upper surface of the lifting base. Then the telescopic end of the second pneumatic cylinder is notified to extend outward, driving the moving plate to slide on the surface of the fixed rod, so that the die enters the lower forming mold and extrude the raw materials on the upper surface of the lifting base. The device can conveniently control the weight of the raw materials of each refractory material, is simple and convenient to operate, makes the weight of the refractory materials almost consistent, and achieves the purpose of improving the quality of the refractory materials.

[0016] 2. The refractory material forming device has the effect of convenient demolding through the arrangement of the first pneumatic cylinder, the lifting base, the fixed plate, the third pneumatic cylinder, the push plate, the conveyor belt and the bridge plate. When in use, after the refractory material is formed, the telescopic end of the first pneumatic cylinder is controlled to extend outward, so that the lifting base pushes the formed refractory material out of the lower molding die. At this time, the upper surface of the lifting base is flush with the upper surface of the lower molding die, and then the telescopic end of the third pneumatic cylinder is controlled to extend outward, driving the push plate to move to the right, and the push plate pushes the formed refractory material on the upper surface of the lifting base through the bridge plate to the upper surface of the conveyor belt, and then the formed refractory material is conveyed under the action of the conveyor belt. The device saves a lot of time by rapid demolding and rapid conveying to the next step, thereby achieving the purpose of improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0018] Figure 2 It is a schematic diagram of the structure of the front section of the utility model;

[0019] Figure 3 For this utility model Figure 2 The structural diagram at A in the middle;

[0020] Figure 4 It is a schematic diagram of the structure of the side cross-section of the utility model;

[0021] Figure 5 For this utility model Figure 4 Schematic diagram of the structure at B in the figure.

[0022] In the figure: 1. lower forming mold; 2. first pneumatic cylinder; 3. lifting base; 4. fixing rod; 5. upper mounting plate; 6. second pneumatic cylinder; 7. moving plate; 71. die; 8. feeding pipe; 9. first servo motor; 10. first rotating shaft; 11. auger blade; 12. feeding pipe; 13. collecting bucket; 14. supporting plate; 15. second servo motor; 16. second rotating shaft; 17. connecting plate; 18. gravity sensor; 19. conveyor belt; 20. bridging plate; 21. supporting leg; 22. fixing plate; 23. third pneumatic cylinder; 24. pushing plate. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0024] Example 1

[0025] See also Figure 1 , Figure 2 , Figure 4 and Figure 5The utility model provides a technical solution: a refractory material forming device, including a lower forming mold 1, a first pneumatic cylinder 2 is installed on the inner bottom surface of the lower forming mold 1, and the telescopic end of the first pneumatic cylinder 2 is fixedly connected to a lifting base 3, and the upper surface of the lower forming mold 1 is fixedly connected to a fixing rod 4, and the number of the fixing rods 4 is four, and they are evenly distributed at the four corners of the upper surface of the lower forming mold 1. The upper surface of the fixing rod 4 is fixedly connected to an upper mounting plate 5, and the upper surface of the upper mounting plate 5 is installed with a second pneumatic cylinder 6, and the telescopic end of the second pneumatic cylinder 6 is fixedly connected to a moving plate 7, the inner surface of the lower forming mold 1 is slidably connected to the lifting base 3, the surface of the fixing rod 4 is slidably connected to the moving plate 7, and the lower surface of the moving plate 7 is fixedly connected to a pressing mold 71, and the surface of the lower forming mold 1 is fixedly connected to a feeding pipe 8, A feeding pipe 12 is installed on the upper surface of the feeding pipe 8, and the feeding pipe 12 is communicated with the feeding pipe 8. A collecting bucket 13 is installed on the upper surface of the feeding pipe 12. A support plate 14 is fixedly connected to the outer surface of the feeding pipe 12, and a second servo motor 15 is installed on the upper surface of the support plate 14. The output end of the second servo motor 15 is fixedly connected to a second rotating shaft 16, and bearings are provided at the connection between the two ends of the second rotating shaft 16 and the feeding pipe 12. A connecting plate 17 is fixedly connected to the surface of the second rotating shaft 16, and a gravity sensor 18 is installed on the upper surface of the connecting plate 17. A first servo motor 9 is installed on the end face of the feeding pipe 8, and a first rotating shaft 10 is fixedly connected to the output end of the first servo motor 9, and an auger blade 11 is fixedly connected to the surface of the first rotating shaft 10.

[0026] In order to improve the quality of refractory materials, when in use, the refractory raw materials are poured into the collecting bucket 13, and the raw materials enter the feeding pipe 12 through the collecting bucket 13 and remain on the upper surface of the gravity sensor 18. The weight of the raw materials is monitored by the gravity sensor 18. When the weight setting value is not reached, the collecting bucket 13 is added again until the weight setting value is reached. At this time, the second servo motor 15 drives the second rotating shaft 16 to rotate, and the second rotating shaft 16 drives the gravity sensor 18 to rotate through the connecting plate 17, so that the raw materials above the gravity sensor 18 fall on one side of the gravity sensor 18, so that the raw materials fall into In the feeding pipe 8, the first servo motor 9 drives the first rotating shaft 10 to rotate forward, and the first rotating shaft 10 drives the auger blade 11 to rotate, so that the raw material entering the feeding pipe 8 is transmitted to the lower molding die 1 and falls on the upper surface of the lifting base 3, and then the telescopic end of the second pneumatic cylinder 6 is notified to extend outward, driving the movable plate 7 to slide on the surface of the fixed rod 4, so that the die 71 enters the lower molding die 1, and extrude the raw material on the upper surface of the lifting base 3. The device can conveniently control the raw material weight of each refractory material, is simple and convenient to operate, makes the weight of the refractory material almost consistent, and achieves the purpose of improving the quality of the refractory material.

[0027] Example 2

[0028] See also Figures 1 to 3 The utility model provides a technical solution: a refractory material forming device, comprising a lower forming mold 1, a first pneumatic cylinder 2 is installed on the inner bottom surface of the lower forming mold 1, a telescopic end of the first pneumatic cylinder 2 is fixedly connected to a lifting base 3, a fixed rod 4 is fixedly connected to the upper surface of the lower forming mold 1, an upper mounting plate 5 is fixedly connected to the upper surface of the fixed rod 4, a second pneumatic cylinder 6 is installed on the upper surface of the upper mounting plate 5, a movable plate 7 is fixedly connected to the telescopic end of the second pneumatic cylinder 6, a pressing die 71 is fixedly connected to the lower surface of the movable plate 7, a conveyor belt 19 is installed on the right side of the lower forming mold 1, a supporting leg 21 is installed on the side of the conveyor belt 19, a bridging plate 20 is arranged at the joint of the lower forming mold 1 and the conveyor belt 19, a fixed plate 22 is fixedly connected to the left side of the lower forming mold 1, a third pneumatic cylinder 23 is installed on the upper surface of the fixed plate 22, a push plate 24 is fixedly connected to the output end of the third pneumatic cylinder 23, and the lower surface of the push plate 24 is flush with the upper surface of the lower forming mold 1.

[0029] In order to achieve the purpose of improving work efficiency, when in use, after the refractory material is formed, the telescopic end of the first pneumatic cylinder 2 is controlled to extend outward, so that the lifting base 3 pushes the formed refractory material out of the lower molding mold 1. At this time, the upper surface of the lifting base 3 is flush with the upper surface of the lower molding mold 1, and then the telescopic end of the third pneumatic cylinder 23 is controlled to extend outward, driving the push plate 24 to move to the right, and the push plate 24 pushes the formed refractory material on the upper surface of the lifting base 3 to the upper surface of the conveyor belt 19 through the bridge plate 20. Then, under the action of the conveyor belt 19, the formed refractory material is conveyed. The device saves a lot of time by quickly demolding and quickly conveying to the next step, thereby achieving the purpose of improving work efficiency.

[0030] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A refractory material forming device, comprising a lower forming die, characterized in that: The inner bottom surface of the lower molding die is installed with a first pneumatic cylinder, the telescopic end of the first pneumatic cylinder is fixedly connected with a lifting base, the upper surface of the lower molding die is fixedly connected with a fixing rod, the upper surface of the fixing rod is fixedly connected with an upper mounting plate, the upper surface of the upper mounting plate is installed with a second pneumatic cylinder, the telescopic end of the second pneumatic cylinder is fixedly connected with a moving plate, the lower surface of the moving plate is fixedly connected with a pressing die, the surface of the lower molding die is fixedly connected with a feeding pipe, the end surface of the feeding pipe is installed with a first servo motor, the output end of the first servo motor is fixedly connected with a first rotating shaft, the surface of the first rotating shaft is fixedly connected with an auger blade, a conveyor belt is installed on the right side of the lower molding die, a supporting leg is installed on the side of the conveyor belt, and a bridge plate is provided at the joint of the lower molding die and the conveyor belt; A feeding pipe is installed on the upper surface of the feeding pipe, the feeding pipe is communicated with the feeding pipe, a collecting bucket is installed on the upper surface of the feeding pipe, a supporting plate is fixedly connected to the outer surface of the feeding pipe, a second servo motor is installed on the upper surface of the supporting plate, a second rotating shaft is fixedly connected to the output end of the second servo motor, and bearings are arranged at the connection between the two ends of the second rotating shaft and the feeding pipe; A connecting plate is fixedly connected to the surface of the second rotating shaft, and a gravity sensor is installed on the upper surface of the connecting plate; A fixed plate is fixedly connected to the left side of the lower forming mold, a third pneumatic cylinder is installed on the upper surface of the fixed plate, a push plate is fixedly connected to the output end of the third pneumatic cylinder, and the lower surface of the push plate is flush with the upper surface of the lower forming mold.

2. A refractory material forming device according to claim 1, characterized in that: The number of the fixing rods is four, and they are evenly distributed at the four corners of the upper surface of the lower molding die.

3. A refractory material forming device according to claim 1, characterized in that: The inner surface of the lower molding die is slidably connected with a lifting base, and the surface of the fixing rod is slidably connected with a moving plate.