Glass syringe cutting auxiliary device

By designing a glass syringe cutting auxiliary device including an expansion part and a fast fixture, the problems of insufficient clamping force and low processing efficiency in the prior art are solved, and the rapid positioning and high-precision cutting of the glass syringe are achieved.

CN222712515UActive Publication Date: 2025-04-04HENAN ZHONGFEN INSTR
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Patent Information

Application Number
CN202420653455.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-01
Publication Date
2025-04-04
Estimated Expiration
2034-04-01

AI Technical Summary

Technical Problem

In the prior art, when processing glass syringes, the clamping force of the clamping method is insufficient, resulting in low processing efficiency and requires adding anti-slip pads and scribes to ensure accuracy.

Method used

A glass syringe cutting auxiliary device is designed, including a base plate, a moving part and a fixing part. It realizes rapid clamping positioning through the conical slider and expansion sleeve of the expansion part, and locks the glass syringe through a quick fixture and ratchet system to ensure the accuracy of the cutting position.

Benefits of technology

The rapid clamping positioning of the glass syringe is achieved, which improves production efficiency, and ensures the position accuracy of the cutting through precise locking and movement functions.

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Abstract

The utility model discloses a glass syringe cutting auxiliary device, comprising a bottom plate, a moving part is arranged on the bottom plate, a fixing part is arranged on the moving part; an expansion part for fixing the glass syringe is arranged on the fixing part; the expansion part comprises a base arranged on the moving part, a through hole is formed in the base, a conical sliding block which can move up and down is arranged in the through hole, an expansion sleeve is arranged outside the conical sliding block, the conical sliding block moves downward so that the outer diameter of the expansion sleeve becomes larger to fix the glass syringe sleeved on the expansion sleeve; the utility model has the beneficial effect that through the arrangement of the expansion part, the syringe can be quickly loaded and clamped, so that the subsequent processing is convenient.
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Description

Technical Field

[0001] The utility model relates to the field of syringe processing and manufacturing, in particular to a glass syringe cutting auxiliary device. Background Art

[0002] Transformer oil chromatographic analysis can detect potential transformer faults in advance, which is conducive to eliminating transformer hidden dangers at an early stage, avoiding the occurrence of sudden failures, reducing major losses, improving the pertinence of maintenance, shortening maintenance time, providing a strong technical guarantee for the long-term stable operation of equipment, and effectively ensuring the safe and reliable operation of the power system.

[0003] With the widespread application of transformer oil chromatography, transformer oil extraction at substation sites has gradually attracted widespread attention. At present, transformer oil extraction and oil sample storage and transfer are generally carried out using ordinary medical 100ml glass syringes, as shown in the attached manual. Figure 1 As shown, for the convenience of sampling, two auxiliary positioning grooves 52 and an anti-rolling notch 51 need to be opened at the tail of the syringe.

[0004] In order to process the aforementioned notches and positioning grooves, the existing technology generally adopts the method of clamping the outer wall of the syringe and then processing it with a grinding wheel. Obviously, this clamping method has limited clamping force on the clamping device, and an anti-slip pad must be added between the clamping device and the syringe. Not only that, it is also necessary to draw a line on the tail of the glass syringe to ensure the processing accuracy, resulting in low processing efficiency of the glass syringe. For this reason, our company proposes a glass syringe cutting auxiliary device. Summary of the invention

[0005] The utility model aims to provide a glass syringe cutting auxiliary device, which can realize rapid clamping and positioning of the syringe and improve production efficiency.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A glass syringe cutting auxiliary device comprises a bottom plate, a moving part is arranged on the bottom plate, and a fixing part is arranged on the moving part;

[0008] The fixing part is provided with an expansion part for fixing the glass syringe.

[0009] Preferably, the expansion part includes a base arranged on the moving part, a through hole is formed in the base, a conical slider that can move up and down is arranged in the through hole, and an expansion sleeve is arranged outside the conical slider. The conical slider moves downward to increase the outer diameter of the expansion sleeve to fix the glass syringe mounted on the expansion sleeve.

[0010] Preferably, the expansion sleeve is formed by dividing a cylinder along the axial direction, and an annular spring is provided on the outer wall of the expansion sleeve;

[0011] The base is provided with an annular buckle, and the inner wall of the expansion sleeve is provided with an annular groove matched with the annular buckle.

[0012] Preferably, the movable part includes a first slide rail arranged on the bottom plate, a movable first slider is arranged on the first slide rail, a second slide rail is fixedly arranged on the first slider, a movable second slider is arranged on the second slide rail, and a support plate connected to the fixed part is arranged on the second slider.

[0013] Preferably, the conical slider has a guide shaft penetrating through the through hole of the base, and a quick clamp for controlling the up and down movement of the guide shaft is arranged on the support plate, and the guide shaft is connected to the quick clamp via a connecting plate.

[0014] Preferably, a ratchet is provided on the guide shaft, a rotatable angle adjustment portion is provided on the quick clamp, a pawl cooperating with the ratchet is provided at one end of the angle adjustment portion, and an adjustment rod for rotating the pawl is provided at the other end of the angle adjustment portion.

[0015] Preferably, the quick clamp is further provided with a torsion spring for returning the pawl, and the bottom plate is provided with a baffle for supporting the adjusting rod.

[0016] Preferably, a limit block is provided on the first sliding block, and two limit screws are symmetrically provided on the limit block;

[0017] The support plate is provided with a slot limiting portion, the slot limiting portion has an extendable limiting pin, and a limiting space for limiting the movement of the extended limiting pin is formed between the two limiting screws.

[0018] Preferably, a positioning ruler is provided on the support plate, and the positioning ruler has a notch for positioning the glass syringe.

[0019] Preferably, a protective cover is provided on the bottom plate.

[0020] The beneficial effects of the utility model are:

[0021] 1. By setting the expansion part, the syringe can be quickly loaded and clamped, which is convenient for subsequent processing.

[0022] 2. The conical slider is driven up or down by the quick clamp to clamp or release the syringe, further improving the clamping efficiency; through the cooperation of the ratchet pawl, it can not only lock the glass syringe, but also limit the rotation angle of the glass syringe to ensure the cutting position accuracy.

[0023] 3. By providing the first and second slide rails, the device can drive the syringe to move forward, backward, left and right to cooperate in completing the cutting work, and by providing the groove limiter, the purpose of controlling the groove width can also be achieved. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the structure of the glass syringe to be processed;

[0025] Figure 2 It is an overall schematic diagram of the utility model;

[0026] Figure 3 This is a schematic diagram of the internal structure of the utility model without the protective cover;

[0027] Figure 4 It is a structural schematic diagram of the moving part in the utility model;

[0028] Figure 5 It is a structural schematic diagram of the expansion part in the utility model;

[0029] Figure 6 It is a structural schematic diagram of the angle adjustment part in the utility model;

[0030] Figure 7 It is a schematic diagram of the partial explosion structure of the expansion part in the utility model;

[0031] Figure 8 It is an enlarged schematic diagram of the connection between the ratchet wheel and the pawl in the utility model;

[0032] Fig. 9 It is a front view of the limiting block and the groove limiting part in the utility model.

[0033] The drawings are only used for illustrative purposes and should not be construed as limitations on this patent. In order to better illustrate this embodiment, some parts of the drawings may be omitted, enlarged, or reduced, and do not represent the size of the actual product. For those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted. DETAILED DESCRIPTION

[0034] The utility model is further described below in conjunction with the accompanying drawings. Example

[0035] like Figure 3 As shown, a glass syringe cutting auxiliary device of this embodiment includes a base plate 1, a moving part 2 is arranged on the base plate 1, and a fixing part 3 is arranged on the moving part 2;

[0036] like Figure 5 and Figure 7As shown, the fixing portion 3 has an expansion portion 33 for fixing the glass syringe. In this embodiment, the expansion portion 33 includes a base 331 arranged on the moving portion 2, a through hole is formed in the base 331, a conical slider 333 which can move up and down is arranged in the through hole, the outer portion of the conical slider 333 is an inverted cone, an expansion sleeve 332 is arranged on the outer portion of the conical slider 333, the interior of the expansion sleeve 332 is a conical surface matched with the conical slider 333, the conical slider 333 moves downward so that the outer diameter of the expansion sleeve 332 becomes larger to fix the glass syringe mounted on the expansion sleeve 332.

[0037] When the conical slider 333 moves upward, the outer diameter of the expansion sleeve 332 becomes smaller, so that the cut glass syringe can be easily taken out or the uncut glass syringe can be loaded. When the conical slider 333 moves downward, the outer diameter of the expansion sleeve 332 becomes larger, so that the glass syringe is supported and fixed to prevent the glass syringe from rotating during the cutting process. The moving part 2 can drive the fixing part 3, the expansion part 33 and the glass syringe to move forward and backward and left and right on the bottom plate 1, and the glass syringe is cut by the grinding wheel.

[0038] The expansion sleeve 332 is formed by dividing a cylinder along the axial direction. An annular spring 334 is sleeved on the outer wall of the expansion sleeve 332. The elastic force of the annular spring 334 constrains the expansion sleeve 332. When the conical slider 333 moves upward, the elastic force of the annular spring 334 causes the outer diameter of the expansion sleeve 332 to naturally decrease.

[0039] An annular buckle is arranged on the base 331, and an annular groove cooperating with the annular buckle is arranged on the inner wall of the expansion sleeve 332. The cooperating arrangement of the annular buckle and the annular groove can prevent the expansion sleeve 332 from moving up and down, thereby improving the cutting accuracy.

[0040] like Figure 3 and Figure 4 As shown, the movable part 2 includes a first slide rail 21 arranged on the base plate 1, a movable first slider is arranged on the first slide rail 21, a second slide rail 22 is fixedly arranged on the first slider, a movable second slider is arranged on the second slide rail 22, and a support plate 23 connected to the fixed part 3 is arranged on the second slider.

[0041] The first slide rail 21 is provided with first limit blocks at both ends to prevent the first slide block from falling off. Figure 1 As shown, when cutting the positioning groove 52 , the first limit block can further limit the groove depth of the groove to be cut, and second limit blocks are provided at both ends of the second slide rail 22 to prevent the second slide block from falling off.

[0042] In this embodiment, the first slide rail 21 is used to realize the longitudinal movement of the support plate 23, and the second slide rail 22 is used to realize the lateral movement of the support plate 23. A moving handle 25 is also installed on the support plate 23 to facilitate its movement.

[0043] like Figure 5As shown in FIG. 7 , the conical slider 333 has a guide shaft 335 that passes through the through hole of the base 331 , and a quick clamp 31 for controlling the up and down movement of the guide shaft 335 is provided on the support plate 23 , and the guide shaft 335 is connected to the quick clamp 31 through the connecting plate 323 .

[0044] The quick clamp 31 is a standard part purchased on the market, and has a swing handle, such as Figure 5 As shown, in the process of the swing handle swinging from the left side to the right side of the fixing part 3, the output rod of the quick clamp 31 moves downward, driving the connecting plate 323, the guide shaft 335 and the tapered slider 333 to move downward, thereby clamping the glass syringe; in the process of the swing handle swinging from the right side to the left side of the fixing part 3, the quick clamp 31 drives the connecting plate 323, the guide shaft 335 and the tapered slider 333 to move upward, thereby releasing the glass syringe.

[0045] like Figure 7 and Figure 8 As shown, a ratchet 321 is provided on the guide shaft 335, and a rotatable angle adjustment part 32 is provided on the output rod of the quick clamp 31. A ratchet 322 that matches the ratchet 321 is provided at one end of the angle adjustment part 32, and an adjustment rod 325 for rotating the ratchet 322 is provided at the other end of the angle adjustment part 32. According to the cutting requirements of the glass syringe, the ratchet 321 is equipped with a ratchet groove with the same angle. After the outer diameter of the expansion sleeve 332 is enlarged to fix the glass syringe, the glass syringe to be cut rotates the same angle each time the ratchet 321 is rotated. By controlling the rotation and locking of the ratchet 321, the position accuracy of the to-be-processed part on the tail plate of the glass syringe is guaranteed. The buckle of the ratchet 322 and the wheel groove of the ratchet 321 are both designed to be square, and the square design can achieve the purpose of two-way self-locking of the ratchet 321.

[0046] like Figure 6 As shown, the quick clamp 31 is also provided with a torsion spring 324 for returning the pawl 322. One end of the two output ends of the torsion spring 324 contacts the pawl 322, and the other end contacts the side of the connecting plate 323. When the adjusting rod 325 is pushed, the end of the pawl 322 that contacts the groove of the ratchet 321 overcomes the elastic force of the torsion spring 324. At this time, the pawl 322 is disengaged from the groove of the ratchet 321. At the same time, the ratchet 321 is rotated, and the force of pushing the adjusting rod 325 is removed. The elastic force of the torsion spring 324 makes the buckle end of the pawl 322 fit tightly with the outer surface of the ratchet 321. When the ratchet 321 rotates to the next wheel groove, the buckle of the pawl 322 automatically enters the wheel groove of the ratchet 321 to lock the ratchet 321, that is, the glass syringe enters the next position to be processed. Figure 3As shown, a baffle 34 for supporting the adjusting rod 325 is provided on the bottom plate 1. When the support plate 23 is driven to move to the extreme position along the first slide rail 21 by moving the handle 25, the baffle 34 supports the adjusting rod 325. At this time, when the support plate 23 is moved again, the adjusting rod 325 drives the pawl 322 to rotate due to the support of the baffle 34, and then the pawl 322 is disengaged from the wheel groove of the ratchet wheel 321, and the ratchet wheel 321 can rotate.

[0047] like Figure 3 , Figure 4 , Fig. 9 As shown, a limiting block 243 is provided on the first sliding block, and two limiting screws 242 are symmetrically provided on the limiting block 243;

[0048] The support plate 23 is provided with a slot limiting part 24, which has an extendable limiting pin 241, and a limiting space is formed between two limiting screws 242 to limit the movement of the extended limiting pin 241. The slot limiting part 24 is a standard part purchased on the market, and the limiting pin 241 can be freely extended or retracted therefrom. When cutting the auxiliary positioning groove 52 of the glass syringe, the limiting pin 241 is extended, and at this time, the two limiting screws 242 limit the limit pin 241 to limit the left and right movement distance of the support plate 23, and the cutting slot width is limited by adjusting the spacing between the two limiting screws 242; when cutting the anti-roll notch 51 of the glass syringe, the limiting pin 241 is retracted, and at this time, the support plate 23 can move left and right to a large extent.

[0049] like Figure 2 and Figure 3 As shown, a positioning ruler 4 is provided on the support plate 23, and the positioning ruler 4 has a notch for positioning the glass syringe. The width of the notch is consistent with the width of the scale line on the outer surface of the glass syringe to be processed, so the notch can be used to position the circumferential direction of the glass syringe to be processed.

[0050] like Figure 2 As shown, a protective cover is provided on the bottom plate 1, and most of the parts of the device can be concealed in the protective cover, thus playing a certain protective role therefor.

[0051] When the utility model positions and locks the glass syringe, the glass syringe to be processed is inserted into the outer surface of the expansion sleeve 332 with the opening facing downward, and the tail circular plate of the glass syringe directly contacts the upper surface of the base 331 to complete the upper and lower positioning, and then the glass syringe is rotated to align the scale line width position on its outer surface with the left and right groove walls of the notch above the positioning scale 4, and then the handle of the quick clamp 31 is rotated to turn it to the other side. At the same time, the output end of the quick clamp 31 drives the conical slider 333 to move downward through the connecting plate 323, so that each expansion sleeve 332 overcomes the elastic force of the annular spring 334 and expands, and finally the outer surface of the expansion sleeve 332 is completely fitted with the inner wall of the glass syringe, that is, the circumferential positioning of the glass syringe is completed.

[0052] When cutting the anti-roll notch 51, the limit pin 241 is retracted, and the external cutting machine is started at this time. The support plate 23 is moved forward to the limit position by moving the handle 25, thereby achieving the purpose of longitudinally cutting the edge of the tail of the glass syringe. Then, the support plate 23 is pulled back until the glass syringe is away from the grinding wheel, and the support plate 23 is moved left and right by about the thickness of the grinding wheel. Then, the longitudinal cutting is repeated in this way until the longitudinal flat edge is completely formed. Then, the support plate 23 is pushed forward to the limit position, and the support plate 23 is moved left and right to grind the flat edge of the notch, thereby completing the cutting of the anti-roll notch of the glass syringe.

[0053] After the anti-roll notch 51 is cut, the glass syringe needs to be controlled to turn, and the support plate 23 is pulled back to make the adjustment rod 325 contact with the baffle 34. When the support plate 23 is continued to be pulled back to the limit position, the baffle 34 overcomes the elastic force of the torsion spring 324 through the adjustment rod 325. At this time, the pawl 322 leaves the wheel groove of the ratchet 321. At the same time, the glass syringe is rotated to make the wheel groove of the ratchet 321 leave the pawl, and then the support plate 23 is moved forward to make the adjustment rod 324 leave the baffle 34. At this time, the buckle of the pawl plate 322 fits with the outer surface of the ratchet 321 under the elastic force of the torsion spring 324. When the ratchet 321 rotates to the next wheel groove and is close to the buckle of the pawl plate 322, the buckle of the pawl plate 322 enters the wheel groove under the elastic force of the torsion spring 324, completing the turning of the glass syringe and locking it again. The guide shaft 335 is non-fixedly connected to the connecting plate 323, that is, when the glass syringe, the expansion sleeve 332, the conical slider 333 and the ratchet 321 rotate, the connecting plate 323 does not rotate. Figure 7 As shown, a rotating shaft 329 is provided in the connecting plate 323, and the rotating shaft 329 is connected to the guide shaft 335 and sandwiches the connecting plate 323 in the middle. The guide shaft 335 can drive the rotating shaft 329 to rotate around the connecting plate 323, so that when the connecting plate 323 moves up and down, the guide shaft 335 and the rotating shaft 329 will be driven to move up and down, and when the guide shaft 335 rotates, the connecting plate 323 will not rotate. The connection between the other end of the connecting plate 323 and the output end of the quick clamp 31 can be a fixed connection.

[0054] After the glass syringe is turned, the auxiliary positioning groove 52 is cut, the limit pin 241 is extended, and the positions of the two limit screws 242 are adjusted according to the width of the groove to be cut, and then the support plate 23 is pushed forward to the limit position, that is, a longitudinal groove cutting is completed, and then the support plate 23 is pulled back until the glass tube is away from the grinding wheel, and then the support plate 23 is moved left and right by about the thickness of the grinding wheel, and then the longitudinal cutting is repeated in this way until the support plate 23 moves left and right to the telescopic rod of the limit pin 241 and contacts the limit screw 242, and the groove cutting work is completed.

[0055] This embodiment does not impose any formal restrictions on the shape, material, structure, etc. of the utility model. Any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the utility model are within the protection scope of the technical solution of the utility model.

[0056] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the protection content of the present invention.

[0057] If the words "first", "second" and so on are used in this document to limit components, those skilled in the art should know that the use of "first" and "second" is only for the convenience of describing the utility model and simplifying the description. Unless otherwise stated, the above words have no special meaning.

[0058] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein, but these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the utility model.

Claims

1. A glass syringe cutting auxiliary device, comprising a base plate, characterized in that: The bottom plate is provided with a moving part, the moving part is provided with a fixing part; the fixing part is provided with an expansion part for fixing the glass syringe.

2. A glass syringe cutting auxiliary device according to claim 1, characterized in that: The expansion part includes a base arranged on the moving part, a through hole is formed in the base, a conical slider that can move up and down is arranged in the through hole, and an expansion sleeve is arranged outside the conical slider. The conical slider moves downward to increase the outer diameter of the expansion sleeve to fix the glass syringe mounted on the expansion sleeve.

3. A glass syringe cutting auxiliary device according to claim 2, characterized in that: The expansion sleeve is formed by dividing a cylinder along the axial direction, and an annular spring is provided on the outer wall of the expansion sleeve; The base is provided with an annular buckle, and the inner wall of the expansion sleeve is provided with an annular groove matched with the annular buckle.

4. A glass syringe cutting auxiliary device according to claim 2, characterized in that: The moving part includes a first slide rail arranged on the bottom plate, a movable first slider is arranged on the first slide rail, a second slide rail is fixedly arranged on the first slider, a movable second slider is arranged on the second slide rail, and a support plate connected to the fixed part is arranged on the second slider.

5. A glass syringe cutting auxiliary device according to claim 4, characterized in that: The conical sliding block has a guide shaft penetrating through the through hole of the base, and a quick clamp for controlling the upward and downward movement of the guide shaft is arranged on the support plate, and the guide shaft is connected to the quick clamp through a connecting plate.

6. A glass syringe cutting auxiliary device according to claim 5, characterized in that: The guide shaft is provided with a ratchet, the quick clamp is provided with a rotatable angle adjustment part, one end of the angle adjustment part is provided with a pawl matching the ratchet, and the other end of the angle adjustment part is provided with an adjustment rod for rotating the pawl.

7. A glass syringe cutting auxiliary device according to claim 6, characterized in that: The quick clamp is also provided with a torsion spring for returning the pawl, and the bottom plate is provided with a baffle for supporting the adjusting rod.

8. A glass syringe cutting auxiliary device according to claim 4, characterized in that: A limit block is provided on the first sliding block, and two limit screws are symmetrically provided on the limit block; The support plate is provided with a slot limiting portion, the slot limiting portion has an extendable limiting pin, and a limiting space for limiting the movement of the extended limiting pin is formed between the two limiting screws.

9. A glass syringe cutting auxiliary device according to claim 4, characterized in that: The support plate is provided with a positioning ruler, which has a notch for positioning the glass syringe.

10. A glass syringe cutting auxiliary device according to any one of claims 1 to 9, characterized in that: A protective cover is arranged on the bottom plate.