A spray type rubber production cooling box
By setting up water-cooling and air-cooling systems in the spray rubber production cooling box to pre-cool spray water, the problem of reducing the cooling effect caused by the increase in water temperature in high temperature environment in summer is solved, and the effect of rapid cooling and water resource conservation is achieved.
Patent Information
- Application Number
- CN202421396553.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-06-19
AI Technical Summary
In the high-temperature environment of summer, the water temperature will rise simultaneously, resulting in a reduced effect of spray cooling. How to pre-cool the water to improve the cooling efficiency is a problem.
A spray rubber production cooling box is designed. By setting up water cooling and air cooling systems inside the box, the fan generates flowing air to pre-cool the water in the coil, so that the water sprayed from the spray rod is low, thereby quickly reducing the temperature of the rubber.
It achieves the effect of rapidly reducing rubber temperature in a high-temperature environment, while saving water resources and improving cooling efficiency.
Smart Images
Figure CN222712624U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rubber production, in particular to a spray type rubber production cooling box. Background Art
[0002] The rubber production process usually goes through the vulcanization process, which means mixing rubber and sulfur and heating them under certain temperature and pressure conditions to make the sulfur atoms in the rubber react with the double bonds in the rubber molecules to make the rubber elastic, wear-resistant and aging-resistant. During the vulcanization process, due to the high temperature, the rubber will generate a lot of heat, so it needs to be cooled by spraying water or other cooling methods.
[0003] The spray cooling device currently used directly draws water into the rubber and then sprays it onto the rubber surface for cooling and heat dissipation. However, the water is affected by the external temperature. For example, in the high temperature of summer, the temperature of the water will also rise synchronously. After the water is sprayed onto the rubber surface, its cooling effect will be reduced. How to pre-cool the water is a problem that the utility model needs to solve. Utility Model Content
[0004] The utility model aims to provide a spray type rubber production cooling box to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a spray-type rubber production cooling box, comprising a box body, a first cavity and a second cavity, the first cavity is opened at the internal front end of the box body, a roller is rotatably installed at the internal bottom end of the first cavity, a spray rod is fixed at the internal top end of the first cavity, the second cavity is opened at the internal rear end of the box body, a water tank is provided at one end of the second cavity, a valve is connected to the external bottom side of the water tank, one end of the valve is connected to the input end of the pump body through a first water pipe, and the pump body is fixed in the middle of the second cavity.
[0006] When using a spray-type rubber production cooling box in the technical solution, the staff must first connect the utility model to an external power supply, control the operation of the utility model through the control panel, and the staff transmits the processed rubber to the inside of an inlet opened on one side of the outside of the box through a conveyor belt, and the rubber is transported to the surface of a roller installed in the first cavity through the inlet. The roller is driven by a motor to rotate, and the rotating roller moves the rubber to the bottom end of the spray rod. After moving to this position, the roller stops rotating, and the valve opens the pump body and starts. After the valve is opened, the water in the water tank will be transmitted to the pump body through the first water pipe, and the pump body actively transports the water to the coil through the second water pipe. The fan installed in the wind tube starts to rotate and generates flowing wind. The flowing wind The wind will blow toward the surface of the coil to further cool the water in the coil. The cooled water will be transmitted to the inside of the diversion pipe through the third water pipe. The water entering the diversion pipe will be diverted and transmitted to the inside of multiple spray bars, and sprayed out through the spray holes opened on the bottom surface of the spray bar and sprayed to the rubber surface placed on the roller surface to spray and cool the rubber. After cooling, the motor continues to rotate the roller and moves the rubber to one end of the wind tube, where the flowing wind generated by the rotation of the fan further dissipates heat and dries it. After cooling and drying, the rotating roller sends it to the conveyor belt through the outlet for transmission. The motor, pump body, valve, fan and other devices in the utility model are all controlled by the program set in advance in the control panel by the staff.
[0007] Preferably, a wind tube is installed through the other end of the second cavity, and a fan is fixed to one end of the wind tube. By providing the fan, flowing wind can be formed in the wind tube, achieving the effect of active blowing for air cooling.
[0008] Preferably, a coil is provided at the other end of the wind tube, and the bottom end of the coil is connected to the input end of the pump body through a second water pipe. By providing the coil, the water transmitted from the water tank to the spray rod can flow from the inside thereof, achieving the effect of precooling the water during the flow. Through the cooperation of the second water pipe, the pump body and the first water pipe, the water in the water tank can be pumped into the coil, achieving the effect of active transportation.
[0009] Preferably, protective nets are provided on both sides of the outside of the wind tube. The provision of the protective nets enables both ends of the wind tube to be blocked, thus achieving a safety protection effect.
[0010] Preferably, the top of the coil is connected to one end of the diversion pipe through a third water pipe, and the other end of the diversion pipe is connected to a spray bar. By providing the diversion pipe, the water transported by the third water pipe can be diverted and transmitted to the inside of the seven spray bars, achieving the effect of diversion and transportation.
[0011] Preferably, the bottom surface of the spray rod is provided with a spray hole. Through the cooperation of the spray rod and the spray hole, the water transported to the inside by the shunt pipe can be sprayed out, achieving the effect of spraying to cool down the rubber.
[0012] Preferably, an inlet is provided on one side of the outer part of the box, an outlet is provided on the other side of the outer part of the box, and sealing curtains are provided inside the inlet and the outlet. The rubber to be cooled and the rubber that has been cooled can enter and exit the inner part of the box through the cooperation of the inlet and the outlet, achieving the effect of providing a material inlet and outlet position, and the installation of the sealing curtain prevents the water used for cooling in the first cavity from splashing out through the inlet and the outlet.
[0013] Preferably, a visual window is provided on the outer front surface of the box body, and the installation of the visual window enables the staff to see the temperature drop of the rubber in the first cavity from the outside of the box body.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. The utility model is provided with water cooling for spraying and air cooling for blowing inside the box to cool the rubber. After water cooling, it can be air-cooled and blown dry. The flowing wind generated during air cooling will pre-cool the water in the coil, so that the water temperature sprayed from the spray rod is low, which can quickly reduce the temperature of the rubber and save water resources. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the main appearance structure of the utility model;
[0017] Figure 2 It is a front view schematic diagram of the internal structure of the utility model;
[0018] Figure 3 It is a rear view schematic diagram of the internal structure of the utility model;
[0019] Figure 4 It is a schematic diagram of the internal structure of the air duct of the utility model.
[0020] In the figure: 1. box body; 2. inlet; 3. viewing window; 4. first cavity; 5. roller; 6. spray rod; 7. outlet; 8. diversion pipe; 9. air duct; 10. second cavity; 11. water tank; 12. valve; 13. first water pipe; 14. pump body; 15. second water pipe; 16. third water pipe; 17. fan; 18. coil. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] Embodiment 1
[0023] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the utility model proposes a spray type rubber production cooling box, including a box body 1, a first cavity 4 and a second cavity 10. The first cavity 4 is opened at the front end of the box body 1, and a roller 5 is rotatably installed at the bottom end of the first cavity 4. A spray rod 6 is fixed to the top end of the first cavity 4. The second cavity 10 is opened at the rear end of the box body 1. A water tank 11 is provided at one end of the second cavity 10. A valve 12 is connected to the side of the outer bottom end of the water tank 11. One end of the valve 12 is connected to the input end of a pump body 14 through a first water pipe 13, and the pump body 14 is fixed in the middle of the second cavity 10.
[0024] The staff needs to first connect the external power supply to the utility model and control the operation of the utility model through the control panel. The staff transmits the processed rubber to the inside of the inlet 2 opened on the outside side of the box body 1 through the conveyor belt, and the rubber is transported to the surface of the roller 5 installed in the first cavity 4 through the inlet 2. The roller 5 is driven by the motor to rotate, and the rotating roller 5 moves the rubber to the bottom end of the spray rod 6. After moving to this position, the roller 5 stops rotating. At this time, the valve 12 opens the pump body 14 and starts. After the valve 12 is opened, the water in the water tank 11 will be transmitted to the pump body 14 through the first water pipe 13. The pump body 14 actively transports the water to the coil 18 through the second water pipe 15. The fan 17 installed in the wind tube 9 starts to rotate and generates flowing wind, which will blow toward the coil 1 8, further cooling the water in the coil 18, the cooled water will be transmitted to the inside of the shunt pipe 8 through the third water pipe 16, the water entering the shunt pipe 8 will be diverted and transmitted to the inside of multiple spray bars 6, sprayed out through the spray holes opened on the bottom surface of the spray bar 6 and sprayed to the rubber surface placed on the surface of the roller 5, spraying and cooling the rubber, after cooling, the motor continues to rotate the roller 5 and moves the rubber to one end of the wind tube 9, the flowing wind generated by the rotation of the fan 17 further dissipates heat and dries it, after cooling and drying, the rotating roller 5 sends it to the conveyor belt through the outlet 7 for transmission; the motor, pump body 14, valve 12 and fan 17 in the utility model are all controlled by the program set in the control panel in advance by the staff.
[0025] Embodiment 2
[0026] like Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, a spray type rubber production cooling box proposed by the utility model, compared with the first embodiment, this embodiment also includes: a wind tube 9 is installed through the other end of the interior of the second cavity 10, a fan 17 is fixed at one end of the interior of the wind tube 9, a coil 18 is provided at the other end of the interior of the wind tube 9, the bottom end of the coil 18 is connected to the input end of the pump body 14 through a second water pipe 15, protective nets are provided on both sides of the exterior of the wind tube 9, the top of the coil 18 is connected to one end of the diversion pipe 8 through a third water pipe 16, the other end surface of the diversion pipe 8 is connected to a spray rod 6, the bottom surface of the spray rod 6 is provided with a spray hole, an inlet 2 is opened on one side of the exterior of the box body 1, an outlet 7 is opened on the other side of the exterior of the box body 1, and sealing curtains are provided inside the outlet 7 and the inlet 2, and a visual window 3 is provided on the external front surface of the box body 1.
[0027] In this embodiment, Figure 4 As shown, by providing a fan 17, flowing wind can be formed in the wind tube 9, achieving the effect of active blowing for air cooling;
[0028] like Figure 3 and Figure 4 As shown, by providing the coil 18, the water transmitted from the water tank 11 to the spray bar 6 can flow from the inside thereof, achieving the effect of precooling the water during the flow. Through the cooperation of the second water pipe 15, the pump body 14 and the first water pipe 13, the water in the water tank 11 can be pumped into the coil 18, achieving the effect of active transportation.
[0029] like Figure 4 As shown, the setting of the protective net enables both ends of the wind tube 9 to be blocked, achieving a safety protection effect;
[0030] like Figure 2 and Figure 3 As shown, by providing the diverter pipe 8, the water transported by the third water pipe 16 can be diverted and transmitted to the inside of the seven spray bars 6, achieving the effect of diverting and transporting;
[0031] like Figure 2 and Figure 3 As shown, through the cooperation between the spray rod 6 and the spray hole, the water delivered to the inside of the diverter pipe 8 can be sprayed out, achieving the effect of spraying to cool the rubber;
[0032] like Figure 1 , Figure 2 and Figure 3 As shown, through the cooperation of the inlet 2 and the outlet 7, the rubber to be cooled and the rubber that has been cooled can enter and exit the box 1, achieving the effect of providing a material entry and exit position, and the installation of the sealing curtain prevents the water used for cooling in the first cavity 4 from splashing out through the inlet 2 and the outlet 7;
[0033] like Figure 1 , Figure 2 and Figure 3As shown, the installation of the viewing window 3 enables the staff to see the temperature drop of the rubber in the first cavity 4 from the outside of the box 1 .
[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A spray-type rubber production cooling box, comprising a box body (1), a first cavity (4) and a second cavity (10), characterized in that: The front end of the box body (1) is provided with a first cavity (4), the bottom end of the first cavity (4) is rotatably mounted with a roller (5), the top end of the first cavity (4) is fixed with a spray rod (6), the rear end of the box body (1) is provided with a second cavity (10), one end of the second cavity (10) is provided with a water tank (11), the side of the outer bottom end of the water tank (11) is connected with a valve (12), one end of the valve (12) is connected to the input end of a pump body (14) through a first water pipe (13), and the pump body (14) is fixed in the middle of the second cavity (10).
2. A spray type rubber production cooling box according to claim 1, characterized in that: A wind tube (9) is installed through the other end of the interior of the second cavity (10), and a fan (17) is fixed to one end of the interior of the wind tube (9).
3. A spray type rubber production cooling box according to claim 2, characterized in that: A coil (18) is provided at the other end of the interior of the wind tube (9), and the bottom end of the coil (18) is connected to the input end of the pump body (14) via a second water pipe (15).
4. A spray type rubber production cooling box according to claim 2, characterized in that: Protective nets are provided on both sides of the outside of the wind tube (9).
5. The spray type rubber production cooling box according to claim 3, characterized in that: The top end of the coil (18) is connected to one end of the diversion pipe (8) via a third water pipe (16), and the other end surface of the diversion pipe (8) is connected to a spray bar (6).
6. The spray type rubber production cooling box according to claim 1, characterized in that: The bottom surface of the spray bar (6) is provided with spray holes.
7. The spray type rubber production cooling box according to claim 1, characterized in that: An inlet (2) is provided on one side of the exterior of the box body (1), an outlet (7) is provided on the other side of the exterior of the box body (1), and sealing curtains are provided inside the outlet (7) and the inlet (2).
8. The spray type rubber production cooling box according to claim 1, characterized in that: The outer front surface of the box body (1) is provided with a viewing window (3).