A combined calender for rubber production

By adopting structures such as elevated strips, guide frames, and electric telescopic rods in the rubber production calender, flexible adjustment of the thickness of the rubber sheet and stable limit of the finished product are achieved, and the problems of inflexible rebound and thickness adjustment of the rubber sheet in the prior art are solved, and the practicality of the calender is improved.

CN222712644UActive Publication Date: 2025-04-04QINGDAO LITIAN JIAMING TECH CO LTD
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Patent Information

Application Number
CN202420424507.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-06
Publication Date
2025-04-04
Estimated Expiration
2034-03-06

AI Technical Summary

Technical Problem

The existing rubber production calenders are prone to rebound after pressing the rubber sheet, and cannot adjust the thickness of the rubber sheet according to needs, so they are inflexible.

Method used

A combined rubber production calender is designed, which adopts a structure of elevated strips, guide frames, electric telescopic rods, movable plates, barrier strips, and connecting plates. The finished rubber strips at the outlet are limited by elevated strips and the first drum, and the rubber strips of different widths are limited by using the elevated strips and electric telescopic rods to prevent them from falling.

Benefits of technology

It effectively solves the problem that the rubber sheet is pressed out with different widths, there is no limiting device at the outlet of the finished product, and the finished product is easily fallen along the edge of the rotating roller, which improves the flexibility of the calender and the stability of the finished product.

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Abstract

The utility model relates to the technical field of calenders, and specifically to a combined calender for rubber production, comprising a mounting table, a heating box is provided at the top of the mounting table, a calendering assembly is provided at one side of the heating box, a guide frame is provided at one side of the calendering assembly, a plurality of first rollers are provided inside the guide frame, a heightening strip is provided at the top of the guide frame, a support frame is provided at one side of the guide frame, a plurality of second rollers are provided inside the support frame, a baffle is symmetrically provided at the top of each of the second rollers, a connecting plate is provided at one side of the baffle, a movable plate is provided at one end of the connecting plate, and an electric telescopic rod is provided at one side of the movable plate. The structure of the heightening strip, the guide frame, the electric telescopic rod, the movable plate, the baffle and the connecting plate solves the problem that the rubber sheets are pressed out with different widths, there is no limiting device at the outlet of the finished product, and the finished product is easy to fall along the edge of the roller, thereby affecting the effect.
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Description

Technical Field

[0001] The utility model relates to the technical field of calenders, in particular to a combined calender for rubber production. Background Art

[0002] A calender is a machine composed of two or more rollers arranged in a certain form, which presses and stretches rubber or plastic into a film of a certain thickness and surface shape, and can also coat fiber curtain canvas or steel cord with rubber. The calender can be divided into two-roller, three-roller, four-roller and five-roller calenders according to the number of rollers. The existing calenders for rubber production are prone to rubber rebound after production, and the existing calenders for rubber production can only calender rubber sheets of a specific thickness, cannot be adjusted according to demand, and are not flexible to use.

[0003] And in the application document with publication number CN209999574U, a combined calender for rubber production is mentioned. The calender is powered on, and the rubber sheet to be calendered passes through the slotted heating box and is sent between the first rolling roller and the second rolling roller. The cylinder extends or contracts, driving the connecting seat to move downward or upward, thereby causing the second rolling roller to move upward or downward, and adjusting the spacing between the second rolling roller and the first rolling roller to accommodate rubber sheets of different thicknesses. The motor drives the second transmission wheel to rotate, and the second transmission wheel drives the first transmission wheel to rotate through the transmission belt, thereby causing the first rolling roller to rotate. Under the interaction between the first rolling roller and the second rolling roller, the rubber sheet is calendered. The rubber sheet is rolled and fed forward. During the feeding process, the heating tubes at the top and bottom of the heating box generate heat to heat the top and bottom of the rubber sheet passing through the heating box. The rubber sheet will soften after being heated, and then it is rolled by the first rolling roller and the second rolling roller. The rolled rubber sheet is not easy to rebound, so the rubber sheet is calendered. The calendered rubber sheet moves on the material plate. Under the action of the rotating roller, the rubber sheet is not easy to pile up. After calendering, the power supply is disconnected. However, there are still certain defects that need to be optimized. The specific defects are as follows: the rubber sheets are pressed out with different widths, and there is no limiting device at the outlet of the finished product. The finished product is easy to fall along the edge of the rotating roller, affecting the effect.

[0004] Therefore, it is particularly important to design a combined rubber production calender to change the above-mentioned technical defects and improve overall practicality. Utility Model Content

[0005] The purpose of the utility model is to provide a combined calender for rubber production to solve the problems raised in the above background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A combined calender for rubber production comprises a mounting table, a heating box is provided at the top of the mounting table, a calendering assembly is provided at one side of the heating box, a guide frame is provided at one side of the calendering assembly, a plurality of first rollers are provided inside the guide frame, a heightening strip is provided at the top of the guide frame, a support frame is provided at one side of the guide frame, a plurality of second rollers are provided inside the support frame, a baffle is symmetrically provided at the top of each of the second rollers, a connecting plate is provided at one side of the baffle, a movable plate is provided at one end of the connecting plate, and an electric telescopic rod is provided at one side of the movable plate.

[0008] As a preferred solution of the utility model, the calendering assembly includes a support frame arranged on the top of the mounting platform, an electric push rod is symmetrically provided on the top of the support frame, a fixed plate is provided at the output end of the electric push rod, a first pressure roller is provided inside the fixed plate, a second pressure roller is provided at the bottom of the first pressure roller, a first transmission wheel is provided at one end of the second pressure roller, a motor is installed on one side of the mounting platform, the output end of the motor is rotatably connected to the second transmission wheel, and a transmission belt is rotatably connected between the first transmission wheel and the second transmission wheel.

[0009] As a preferred solution of the utility model, a battery and a control panel are provided at the bottom of the mounting platform, and the control panel is electrically connected to the heating box and the electric telescopic rod.

[0010] As a preferred solution of the present invention, the cross-sectional view of the guide frame is a right triangle, and the first rollers are placed obliquely at equal intervals inside the guide frame.

[0011] As a preferred solution of the utility model, the baffle is arranged along the outer circumference of the second roller, the second rollers are arranged at equal intervals, fixed shafts are provided inside the first roller and the second roller, the two ends of the fixed shaft are fixedly connected to the inner side walls of the guide frame and the support frame, and the first roller, the second roller and the fixed shaft are rotatably connected.

[0012] As a preferred solution of the utility model, the output end of the electric telescopic rod is fixedly connected to the movable plate, and the connecting plate is L-shaped.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. In the utility model, a combined calender for rubber production is provided, and the structure of heightening strips, guide frames, electric telescopic rods, movable plates, baffles and connecting plates is utilized. The heightening strips and the first roller are used to limit and guide the finished rubber strips at the outlet, and then the baffles and the electric telescopic rods are used to limit the rubber strips of different widths, and control them in the middle of the second roller to prevent them from falling. This solves the problem that the rubber sheets are pressed out with different widths, there is no limiting device at the outlet of the finished product, and the finished product is easy to fall along the edge of the roller, affecting the effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural diagram of the entire utility model;

[0016] Figure 2 It is a schematic diagram of the guide frame of the utility model;

[0017] Figure 3 It is a structural schematic diagram of the baffle assembly of the utility model.

[0018] In the figure: 1. mounting table; 101. heating box; 102. calendering assembly; 103. guide frame; 104. first roller; 105. heightening strip; 2. support frame; 201. second roller; 202. baffle bar; 203. connecting plate; 204. moving plate; 205. electric telescopic rod; 3. support frame; 301. electric push rod; 302. fixed plate; 303. first pressure roller; 304. second pressure roller; 305. first transmission wheel; 306. motor; 307. second transmission wheel; 308. transmission belt. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0020] In order to facilitate the understanding of the utility model, the utility model will be described more comprehensively with reference to the relevant drawings below. Several embodiments of the utility model are given. However, the utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.

[0021] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.

[0022] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0023] For examples, see Figure 1-3 , the utility model provides a technical solution:

[0024] A combined calender for rubber production, comprising a mounting platform 1, a heating box 101 is provided at the top of the mounting platform 1, a calendering assembly 102 is provided at one side of the heating box 101, a guide frame 103 is provided at one side of the calendering assembly 102, a plurality of first rollers 104 are provided inside the guide frame 103, a heightening bar 105 is provided at the top of the guide frame 103, a support frame 2 is provided at one side of the guide frame 103, a plurality of second rollers 201 are provided inside the support frame 2, a baffle 202 is symmetrically provided at the top of each second roller 201, a connecting plate 203 is provided at one side of the baffle 202, a movable plate 204 is provided at one end of the connecting plate 203, an electric telescopic rod 205 is provided at one side of the movable plate 204, and a rubber sheet to be calendered passes through the heating box 101 and is sent to the first rollers 104. The electric push rod 301 adjusts the distance between the two rollers according to the thickness of the rubber sheet, and then starts the motor 306 to drive the second roller 304 to move, to roll the rubber sheet and feed the rubber sheet forward. During the feeding process of the rubber sheet, the heating tubes at the top and bottom of the heating box 101 generate heat to heat and soften the top and bottom of the rubber sheet passing through the heating box 101. Then the finished product is transported to the second roller 201 via the first roller 104. At this time, the heightening bar 105 prevents the finished rubber strip from sliding off the guide frame 103. Then the electric telescopic rod 205 is started to drive the stop bar 202 to move. At this time, the two stop bars 202 are close to each other, and the position of the rubber strip is limited inside to prevent the rubber strip from falling.

[0025] The calendering assembly 102 includes a support frame 3 arranged at the top of the mounting platform 1, an electric push rod 301 is symmetrically arranged at the top of the support frame 3, a fixed plate 302 is arranged at the output end of the electric push rod 301, a first pressing roller 303 is arranged inside the fixed plate 302, a second pressing roller 304 is arranged at the bottom of the first pressing roller 303, a first transmission wheel 305 is arranged at one end of the second pressing roller 304, a motor 306 is installed on one side of the mounting platform 1, a second transmission wheel 307 is rotatably connected to the output end of the motor 306, a transmission belt 308 is rotatably connected between the first transmission wheel 305 and the second transmission wheel 307, so as to facilitate the calendering of the rubber strip, a battery and a control panel are arranged at the bottom of the mounting platform 1, and the control panel is connected to the heating box 101 and the electric telescopic rod 205. For electrical connection and convenience of opening and closing components, the cross-sectional view of the guide frame 103 is a right triangle, and the first rollers 104 are placed obliquely at equal intervals inside the guide frame 103, which is convenient for conveying the finished rubber strips, and the baffles 202 are arranged along the outer circumference of the second rollers 201, and the second rollers 201 are arranged at equal intervals. Fixed shafts are provided inside the first rollers 104 and the second rollers 201, and the two ends of the fixed shafts are fixedly connected to the guide frame 103 and the inner side walls of the support frame 2, and the first rollers 104, the second rollers 201 are rotatably connected to the fixed shafts, which is convenient for conveying the finished rubber strips and preventing them from slipping, and the output end of the electric telescopic rod 205 is fixedly connected to the movable plate 204, and the connecting plate 203 is L-shaped, which is convenient for limiting the rubber strips.

[0026] The working process of the utility model is as follows: when using the combined rubber production calender, the rubber sheet to be calendered is firstly passed through the heating box 101 and sent between the first pressing roller 303 and the second pressing roller 304. Then, the electric push rod 301 adjusts the distance between the two pressing rollers according to the thickness of the rubber sheet. Then, the motor 306 is started to drive the second pressing roller 304 to move, roll the rubber sheet and feed the rubber sheet forward. During the feeding process of the rubber sheet, the heating tubes at the top and bottom of the heating box 101 generate heat to the top of the rubber sheet passing through the heating box 101. The top and bottom are heated and softened, and then under the condition that the first roller 104, the second roller 201 and the fixed shaft are rotationally connected, the finished product is transported to the second roller 201 via the first roller 104. At this time, the heightened strip 105 prevents the finished rubber strip from sliding off the guide frame 103. Then, under the condition that the output end of the electric telescopic rod 205 and the movable plate 204 are fixedly connected, the electric telescopic rod 205 is started to drive the baffle 202 to move. At this time, the two baffles 202 are close to each other, and the position of the rubber strip is limited inside it to prevent the rubber strip from falling.

[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A combined rubber production calender, comprising a mounting platform (1), characterized in that: A heating box (101) is provided at the top of the mounting platform (1), a calendering assembly (102) is provided at one side of the heating box (101), a guide frame (103) is provided at one side of the calendering assembly (102), a plurality of first rollers (104) are provided inside the guide frame (103), a heightening bar (105) is provided at the top of the guide frame (103), a support frame (2) is provided at one side of the guide frame (103), a plurality of second rollers (201) are provided inside the support frame (2), a blocking bar (202) is symmetrically provided at the top of each second roller (201), a connecting plate (203) is provided at one side of the blocking bar (202), a movable plate (204) is provided at one end of the connecting plate (203), and an electric telescopic rod (205) is provided at one side of the movable plate (204).

2. A combined rubber production calender according to claim 1, characterized in that: The calendering assembly (102) comprises a support frame (3) arranged at the top of a mounting platform (1); an electric push rod (301) is symmetrically arranged at the top of the support frame (3); a fixed plate (302) is arranged at the output end of the electric push rod (301); a first pressing roller (303) is arranged inside the fixed plate (302); a second pressing roller (304) is arranged at the bottom of the first pressing roller (303); a first transmission wheel (305) is arranged at one end of the second pressing roller (304); a motor (306) is installed on one side of the mounting platform (1); the output end of the motor (306) is rotatably connected to a second transmission wheel (307); a transmission belt (308) is rotatably connected between the first transmission wheel (305) and the second transmission wheel (307).

3. The combined rubber production calender according to claim 1, characterized in that: A storage battery and a control panel are provided at the bottom of the mounting platform (1), and the control panel is electrically connected to the heating box (101) and the electric telescopic rod (205).

4. A combined rubber production calender according to claim 1, characterized in that: The cross-sectional view of the guide frame (103) is a right triangle, and the first rollers (104) are placed obliquely at equal intervals inside the guide frame (103).

5. The combined rubber production calender according to claim 1, characterized in that: The blocking strips (202) are arranged along the outer circumference of the second roller (201), the second rollers (201) are arranged at equal intervals, a fixed shaft is provided inside the first roller (104) and the second roller (201), two ends of the fixed shaft are fixedly connected to the guide frame (103) and the inner side wall of the support frame (2), and the first roller (104) and the second roller (201) are rotatably connected to the fixed shaft.

6. The combined rubber production calender according to claim 1, characterized in that: The output end of the electric telescopic rod (205) is fixedly connected to the movable plate (204), and the connecting plate (203) is L-shaped.

Citation Information

Patent Citations

  • Combined calender for rubber production

    CN209999574U