A tempering device for producing elastic film
By designing the inverted V-shaped heating channel and guide roller set tempering device in the production of elastomer film, the problem of uneven shrinkage and deformation of materials in traditional equipment is solved, and better heating effect and quality improvement is achieved.
Patent Information
- Application Number
- CN202420422581.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-05
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-03-05
AI Technical Summary
Traditional tempering equipment is difficult to avoid uneven shrinkage and deformation of materials in the production of elastomer films, affecting quality.
A tempering device including an inverted V-shaped heating channel and a guide roller set is designed to heat both sides of the elastomeric film through an upper and lower heating assembly to extend the conveying path to improve the heating effect.
Effectively control the tension and flatness of the film, avoid uneven shrinkage and deformation of the material, and improve the quality of the elastomeric film.
Smart Images

Figure CN222712903U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of elastic film production, in particular to a tempering device for elastic film production. Background Art
[0002] Elastomeric films include TPU films, TPR films, TPV films, etc. The reference application number for the production process is CN202110221517.3, and the name is a Chinese invention patent for a method for preparing a highly transparent and easily processed DDMBDX-PI / TPU. Tempering equipment is an important equipment in the production of elastomer films. Its principle is to change the properties of the material through heat treatment. The material is heated to a certain temperature and maintained for a certain time, and then slowly cooled to achieve the purpose of eliminating stress, improving material toughness and reducing deformation. Traditional tempering equipment generally adopts a linear method of conveying the film. Not only does the equipment length need to be designed to be longer, but it is also difficult to control the tension of the film and ensure the flatness of the film, resulting in uneven shrinkage and deformation of the material, affecting the quality. Utility Model Content
[0003] The technical problem to be solved by the utility model is to provide a tempering device for producing an elastic film, so as to avoid uneven contraction and deformation of the elastic film during tempering operation.
[0004] In order to solve the above technical problems, the technical solution adopted by the utility model is: a tempering device for producing an elastomer film, comprising:
[0005] The box body is hollow inside and has a feed inlet and a discharge outlet at both ends;
[0006] The heating mechanism comprises an upper heating assembly and a lower heating assembly arranged up and down, an inverted V-shaped heating channel is provided between the upper heating assembly and the lower heating assembly, and two ends of the heating channel are respectively connected to the feed port and the discharge port;
[0007] The guide roller group comprises two or more guide rollers which are arranged at intervals along the heating channel.
[0008] Furthermore, the two or more groups of the boxes are connected in series, and the temperature of the two or more groups of the boxes connected in series first increases and then decreases from one end to the other end.
[0009] Furthermore, the upper heating assembly and the lower heating assembly each include more than two heaters.
[0010] Furthermore, the heater faces the gap between two adjacent guide rollers, and the heater is perpendicular to the heating channel.
[0011] Furthermore, a traction motor and a rotating traction roller are provided at the discharge port of the box body, the traction motor is connected to the rotating traction roller, and the rotating traction roller is parallel to the guide roller.
[0012] The beneficial effects of the utility model are: a tempering device for producing elastomeric films, when in use, the elastomeric film enters the inner cavity of the box from the feed inlet, and then is conveyed along the guide roller group arranged in an inverted V shape, the elastomeric film attached to the guide roller group is S-shaped, and the upper heating component and the lower heating component are used to heat the two sides of the elastomeric film respectively, and the heated elastomeric film is then discharged from the box from the discharge port. The utility model improves the tempering heating effect while extending the elastomeric film conveying path through the cooperation of the heating mechanism and the guide roller group, and it is easy to control the tension of the film and ensure the flatness of the film, avoid uneven shrinkage and deformation of the material, and improve the quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the structure of a tempering device for producing an elastomer film;
[0014] Figure 2 A cross-sectional view of a tempering apparatus for producing an elastomer film;
[0015] Description of labels:
[0016] 1. Box body; 11. Feed inlet; 12. Discharge outlet; 13. Traction motor; 14. Rotating traction roller; 2. Heating mechanism; 21. Upper heating component; 22. Lower heating component; 3. Guide roller group. DETAILED DESCRIPTION
[0017] In order to explain the technical content, achieved objectives and effects of the present invention in detail, the following is an explanation in conjunction with the implementation modes and the accompanying drawings.
[0018] The utility model provides a tempering device for producing an elastic film, which is applied to tempering equipment of elastic films such as TPU films.
[0019] Please refer to Figure 1 to Figure 2 As shown, the utility model is a tempering device for producing an elastic film, comprising:
[0020] The box body 1 is hollow inside and has a feed inlet 11 and a discharge outlet 12 at both ends;
[0021] The heating mechanism 2 includes an upper heating assembly 21 and a lower heating assembly 22 arranged in an upper and lower manner, and an inverted V-shaped heating channel is provided between the upper heating assembly 21 and the lower heating assembly 22, and the two ends of the heating channel are respectively connected to the feed port 11 and the discharge port 12;
[0022] The guide roller group 3 includes two or more guide rollers arranged at intervals along the heating channel.
[0023] From the above description, it can be seen that the beneficial effects of the utility model are: a tempering device for the production of elastomeric films, when in use, the elastomeric film enters the inner cavity of the box body 1 from the feed port 11, and then is conveyed along the guide roller group 3 arranged in an inverted V shape, and the elastomeric film attached to the guide roller group 3 is S-shaped, and the upper heating component 21 and the lower heating component 22 are used to heat the two sides of the elastomeric film respectively, and the heated elastomeric film is then discharged from the box body 1 from the discharge port 12. The utility model improves the tempering heating effect while extending the elastomeric film conveying path through the cooperation of the heating mechanism 2 and the guide roller group 3, and it is easy to control the tension of the film and ensure the flatness of the film, avoid uneven shrinkage and deformation of the material, and improve the quality.
[0024] In an optional embodiment, two or more groups of the boxes 1 are connected in series, and the temperature of the two or more groups of the boxes 1 connected in series first increases and then decreases from one end to the other end.
[0025] In an optional embodiment, the upper heating assembly 21 and the lower heating assembly 22 each include more than two heaters.
[0026] In an optional embodiment, the heater faces the gap between two adjacent guide rollers, and the heater is perpendicular to the heating channel.
[0027] In an optional embodiment, a traction motor 13 and a rotating traction roller 14 are provided at the discharge port 12 of the box body 1, and the traction motor 13 is connected to the rotating traction roller 14, and the rotating traction roller 14 is parallel to the guide roller.
[0028] Working principle: After determining the tempering temperature and holding time, select the appropriate tempering temperature and holding time according to the characteristics and requirements of the specific material. Adjust the speed according to the hardness and thickness of different films. Pull the elastomer film into the tempering furnace to ensure that the film is laid flat. Gradually increase the temperature of the tempering furnace until the tempering temperature is reached. The heating rate should be controlled within the range that the material can withstand to avoid uneven heating and damage caused by too fast heating. After reaching the tempering temperature, keep the temperature constant for a period of time. This period of time depends on the material thickness, size and specific requirements, usually ranging from a few minutes to a few hours. Gradually reduce the temperature of the tempering furnace to room temperature or other specified temperature. The cooling rate should be slow to avoid the generation of new stresses. Avoid sudden changes from high temperature to low temperature to avoid uneven shrinkage and deformation of the material. After cooling is completed, the tempered elastomer film is removed and cleaned. The tempered film is inspected for quality, including evaluation of appearance, size, elasticity and other properties.
[0029] Please refer to Figure 1 to Figure 2 As shown, the first embodiment of the utility model is: a tempering device for producing an elastomer film, comprising:
[0030] The box body 1 is hollow inside and has a feed inlet 11 and a discharge outlet 12 at both ends;
[0031] The heating mechanism 2 includes an upper heating assembly 21 and a lower heating assembly 22 arranged in an upper and lower manner, and an inverted V-shaped heating channel is provided between the upper heating assembly 21 and the lower heating assembly 22, and the two ends of the heating channel are respectively connected to the feed port 11 and the discharge port 12;
[0032] The guide roller group 3 includes two or more guide rollers arranged at intervals along the heating channel.
[0033] The eight boxes 1 are connected in series, and the temperature of the eight boxes 1 connected in series first increases and then decreases from one end to the other. The temperatures of the eight tempering furnaces are set to 50°C, 65°C, 85°C, 85°C, 85°C, 65°C, 50°C, and 40°C, respectively, in a gradient configuration, and triangular transmission is used in the furnace. The upper heating assembly 21 and the lower heating assembly 22 each include more than two heaters, and the heater in this embodiment is an electric heating box. The heater faces the gap between two adjacent guide rollers, and the heater is perpendicular to the heating channel. A traction motor 13 and a rotating traction roller 14 are provided at the discharge port 12 of the box 1, and the traction motor 13 is connected to the rotating traction roller 14, and the rotating traction roller 14 is parallel to the guide roller.
[0034] To sum up, in the tempering device for producing elastomeric films of the utility model, when in use, the elastomeric film enters the inner cavity of the box from the feed port, and is then conveyed along the guide roller group arranged in an inverted V shape. The elastomeric film attached to the guide roller group is in an S shape, and the upper heating component and the lower heating component are used to heat the two sides of the elastomeric film respectively. The heated elastomeric film is then discharged out of the box from the discharge port. The utility model improves the tempering heating effect while extending the conveying path of the elastomeric film through the cooperation of the heating mechanism and the guide roller group, and it is easy to control the tension of the film and ensure the flatness of the film, avoid uneven shrinkage and deformation of the material, and improve the quality.
[0035] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent transformations made using the contents of the specification and drawings of the present invention, or directly or indirectly applied in the relevant technical field, are also included in the patent protection scope of the present invention.
Claims
1. A tempering device for producing an elastomer film, characterized in that: include: The box body is hollow inside and has a feed port and a discharge port at both ends respectively; the heating mechanism comprises an upper heating assembly and a lower heating assembly arranged up and down, an inverted V-shaped heating channel is provided between the upper heating assembly and the lower heating assembly, and the two ends of the heating channel are respectively connected to the feed port and the discharge port; the guide roller group comprises more than two guide rollers arranged at intervals along the heating channel.
2. The tempering device for producing an elastomer film according to claim 1, characterized in that: The two or more groups of boxes are connected in series, and the temperature of the two or more groups of boxes connected in series first increases and then decreases from one end to the other end.
3. The tempering device for producing an elastomer film according to claim 1, characterized in that: The upper heating assembly and the lower heating assembly each include more than two heaters.
4. The tempering device for producing an elastomer film according to claim 3, characterized in that: The heater faces the gap between two adjacent guide rollers, and the heater is perpendicular to the heating channel.
5. The tempering device for producing an elastomer film according to claim 1, characterized in that: A traction motor and a rotating traction roller are provided at the discharge port of the box body, the traction motor is connected to the rotating traction roller, and the rotating traction roller is parallel to the guide roller.
Citation Information
Patent Citations
A method for preparing high-transparency and easily processable DDMBDX-PI / TPU
CN112920368B