Testing heat sealing packaging machines

Abstract

The utility model discloses a detection heat-sealing packaging machine, comprising a feeding module, a laser line scanning module, a CCD detection module, a product material transfer module, a braiding conveying module, a braiding material transfer module, a discharging module, a heat-sealing module and a machine platform, wherein the feeding module, the laser line scanning module, the CCD detection module, the product material transfer module, the braiding conveying module, the braiding material transfer module, the discharging module and the heat-sealing module are all installed on the machine platform, the feeding module can convey products, the laser line scanning module can face the feeding module, the braiding conveying module can convey braids, the braiding material transfer module can transfer the braids on the braiding conveying module to the discharging module, the product material transfer module can transfer the products on the feeding module to the braids on the discharging module, and pass through the top of the CCD detection module, and the discharging module can convey the products and the braids through the heat-sealing module. The detection of the utility model can effectively improve the detection efficiency, and it is not easy to have the situation of wrong detection and missed detection.

Description

Technical Field

[0001] The utility model relates to the field of mechanical design, in particular to a detection heat-sealing packaging machine. Background Art

[0002] Some products are mainly stamped parts, and foam is set on them to play a role of cushioning after assembly with other products. Many products are equipped with a large number of foams. For example, the main body of the product model SKT270 is 1 stamped part, and 4 foams are set on it. In actual production and processing, after such products are processed, it is often necessary to test the size of the main stamped part, as well as the number and position of the foams set, to ensure the quality of such products.

[0003] At present, the inspection of the above products is generally done manually. However, manual inspection has low efficiency and high labor costs. The reliability and time consumption of the inspection of a single product are greatly affected by the proficiency of the workers, and it is easy to miss or make mistakes. In addition, the packaging of the inspected products often needs to be done manually, which further reduces efficiency. Utility Model Content

[0004] The purpose of the utility model is to provide a detection heat-sealing packaging machine and a cleaning device, which can solve one or more of the above problems.

[0005] According to one aspect of the utility model, a detection heat-sealing packaging machine is provided, comprising a feeding module, a laser line scanning module, a CCD detection module, a product transfer module, a tape conveying module, a tape transfer module, a discharging module, a heat-sealing module and a machine platform.

[0006] The feeding module, laser line scanning module, CCD detection module, product transfer module, tape conveying module, tape transfer module, discharging module and heat sealing module are all installed on the machine platform.

[0007] The feeding module can convey products, and the laser line scanning module can face the feeding module.

[0008] The braid conveying module can convey braids, and the braid transfer module can transfer the braids on the braid conveying module to the discharging module.

[0009] The product transfer module can transfer the product on the feeding module to the braid on the discharging module and pass through the top of the CCD detection module.

[0010] The discharging module can convey the product and the braid through the heat sealing module.

[0011] The beneficial effects of the utility model are as follows: in the utility model, the laser line scanning module can detect the size of the product on the feeding module by scanning it, so as to ensure that the size of the product meets the requirements, and when the product transfer module moves the product, since the product can pass above the CCD detection module, the CCD detection module can measure the foam on the product to ensure that the number and setting position of the foam on the product meet the requirements. Therefore, by using the utility model, the size of the product with foam can be detected, and the number and position of the foam set can also be detected to ensure the quality of such products. Moreover, the detection can be realized automatically, with less manual intervention, which can effectively improve the detection efficiency, reduce labor costs, and is not prone to false detection and missed detection. In addition, the utility model can realize the packaging of the product by transferring the product and the braid to the discharging module respectively, and heat-sealing the product and the braid on the discharging module by the heat sealing module, and the degree of automation and work efficiency are high.

[0012] In some embodiments, the feeding module includes a support, a conveying device, a stripping device and a bottom film winding device, the stripping device is connected to the conveying device, the support is provided with a material film, the material film can be provided with a product, the conveying device can convey the material film to the stripping device, the stripping device is provided with a stripping inclined portion, the stripping inclined portion can separate the product and the material film passing therethrough, and the bottom film winding device can be connected to the material film passing through the stripping inclined portion. The stripping device can conveniently separate the product from the material film, and the bottom film winding device can conveniently wind up the separated material film to prevent the material film from affecting subsequent inspection and packaging.

[0013] In some embodiments, the utility model further comprises a size detection table, on which a slot matching the product size is provided, and the product transfer module can transfer the product on the material film on the stripping device to the size detection table, and then transfer it to the discharging module. The setting of the size detection table can facilitate the re-determination of the product size after stripping, so as to avoid the product size after stripping changing and not meeting the requirements.

[0014] In some embodiments, the product transfer module includes a first bracket, a first motor, a first screw nut device, a first slider, a first lifting cylinder and a first vacuum adsorption head, wherein the first screw nut device is mounted on the first bracket, the first motor is connected to the first screw nut device, the first slider is connected to the first screw nut device, the first lifting cylinder is connected to the first slider, and the first vacuum adsorption head is connected to the first lifting cylinder. The first motor can drive the first screw nut device to work, thereby driving the lateral movement of the first slider, thereby realizing the lateral movement of the first vacuum adsorption head, and the first lifting cylinder can realize the longitudinal movement of the first vacuum adsorption head, and finally realize the movement of the first vacuum adsorption head between the feeding module and the discharging module.

[0015] In some embodiments, the braiding material transfer module includes a second bracket, a linear cylinder, a second slider, a second lifting cylinder, and a second vacuum adsorption head, wherein the linear cylinder is mounted on the second bracket, the second slider is connected to the linear cylinder, the second lifting cylinder is connected to the second slider, and the second vacuum adsorption head is connected to the second lifting cylinder. The linear cylinder can drive the lateral movement of the second slider, thereby realizing the lateral movement of the second vacuum adsorption head, and the second lifting cylinder can realize the longitudinal movement of the second vacuum adsorption head, and finally realize the movement of the second vacuum adsorption head between the braiding conveying module and the discharging module.

[0016] In some embodiments, the heat sealing module includes a third bracket, a third lifting cylinder, a heat sealing device, a guide roller and a mounting plate. The third lifting cylinder is mounted on the third bracket and connected to the heat sealing device. The heat sealing device is arranged above the discharging module. There are multiple guide rollers, and the multiple guide rollers are rotatably mounted on the mounting plate. The guide rollers can be wound with a thermoplastic film, and the thermoplastic film passes under the heat sealing device. The setting of the guide roller can conveniently guide the thermoplastic film to the bottom of the heat sealing device, so that the heat sealing device can heat-seal the thermoplastic film on the product to achieve product packaging.

[0017] In some embodiments, the laser line scanning module includes a fourth bracket, a third motor, a third lead screw nut device, a third slider, a machine base, a guide rail and a laser line scanner, wherein the third lead screw nut device is mounted on the fourth bracket, the third motor is connected to the third lead screw nut device, the third slider is connected to the third lead screw nut device, the machine base is connected to the third slider and is slidably connected to the guide rail, and the laser line scanner is connected to the machine base. The third motor can drive the third lead screw nut device to work, thereby driving the lateral movement of the third slider, thereby realizing the lateral movement of the laser line scanner, so as to facilitate the laser line scanner to match the position of the product conveyed on the feeding module, so as to ensure the detection accuracy of the laser line scanner.

[0018] In some embodiments, the CCD detection module includes a CCD device and a base, and the CCD device is mounted on the base. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 The present invention is a schematic structural diagram of a detection heat-sealing packaging machine according to an embodiment of the present invention.

[0020] Figure 2 It is a top view of a structural schematic diagram of a detection heat-sealing packaging machine according to an embodiment of the utility model.

[0021] Figure 3 The present invention is a schematic structural diagram of a product material transfer module for detecting a heat-sealing packaging machine according to an embodiment of the present invention.

[0022] Figure 4 The present invention is a schematic structural diagram of a laser line scanning module for detecting a heat-sealing packaging machine according to an embodiment of the present invention.

[0023] Figure 5 It is a structural schematic diagram of a conveying device and a stripping device of a detection heat-sealing packaging machine after being connected according to an embodiment of the utility model.

[0024] Figure 6 The present invention is a schematic structural diagram of a size detection station for detecting a heat-sealing packaging machine according to an embodiment of the present invention.

[0025] Figure 7 The present invention is a schematic structural diagram of a tape-braiding and material-transferring module for detecting a heat-sealing packaging machine according to an embodiment of the present invention.

[0026] Figure 8 The present invention is a schematic structural diagram of a heat sealing module for detecting a heat sealing packaging machine according to an embodiment of the present invention.

[0027] In the figure: 1. feeding module, 2. laser line scanning module, 3. CCD detection module, 4. product transfer module, 5. tape conveying module, 6. tape transfer module, 7. discharging module, 8. heat sealing module, 9. machine, 10. size detection table, 11. support table, 12. conveying device, 13. stripping device, 14. bottom film winding device, 131. stripping inclined part, 101. slot, 41. first bracket, 42. first motor, 43. first slider, 44. first Lifting cylinder, 45. First vacuum adsorption head, 61. Second bracket, 62. Linear cylinder, 63. Second slider, 64. Second lifting cylinder, 65. Second vacuum adsorption head, 81. Third bracket, 82. Third lifting cylinder, 83. Heat sealing device, 84. Guide roller, 85. Mounting plate, 21. Fourth bracket, 22. Third motor, 23. Third slider, 24. Machine base, 25. Guide rail, 26. Laser line scanner, 31. CCD device, 32. Base DETAILED DESCRIPTION

[0028] The utility model is further described in detail below in conjunction with the accompanying drawings.

[0029] refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 and Figure 8The utility model is a detection heat-sealing packaging machine, comprising a feeding module 1, a laser line scanning module 2, a CCD detection module 3, a product moving module 4, a weaving conveying module 5, a weaving moving module 6, a discharging module 7, a heat-sealing module 8 and a machine platform 9.

[0030] The feeding module 1 includes a support platform 11, a conveying device 12, a stripping device 13 and a bottom film winding device 14. The conveying device 12 can be a roller conveying device, which includes a roller and a motor. The support platform 11 is fixedly mounted on the machine platform 9 by bolts, and the motor is mounted on the support platform 11. The motor is connected to the roller and can drive the roller to rotate. A feeding platform is provided on one side of the support platform 11, and the other side of the support platform 11 is connected to the stripping device 13 by bolts. One end of the stripping device 13 is provided with a stripping inclined portion 131.

[0031] The material film sent from the external feeding device can be placed on the feeding table of the support table 11, and the product can be arranged on the material film. The material film can be transported to the stripping device 13 through the rotation of the roller.

[0032] The bottom film winding device 14 includes a motor, a winding roller and a bracket. The bracket is fixedly connected to the machine platform 9 by bolts. The winding roller is rotatably connected to the bracket and connected to the motor, so that the motor can drive the winding roller to rotate.

[0033] After passing the stripping inclined portion 131 of the stripping device 13 , the material film can be wound around the winding roller of the base film winding device 14 .

[0034] The detection heat-sealing packaging machine of the utility model further comprises a size detection platform 10 . The size detection platform 10 is fixedly connected to the machine platform 9 by bolts, and is provided with a groove 101 matching the product size, and the size detection platform 10 is arranged adjacent to the stripping device 13 .

[0035] The product transfer module 4 includes a first bracket 41, a first motor 42, a first screw nut device, a first slider 43, a first lifting cylinder 44 and a first vacuum adsorption head 45. The first bracket 41 is fixedly mounted on the machine platform 9 by bolts, the body of the first motor 42 is mounted on the first bracket 41, and the output shaft of the first motor 42 is connected to the screw of the first screw nut device, the screw of the first screw nut device is rotatably mounted on the inside of the first bracket 41 through a bearing and is hidden by the first bracket 41, the first slider 43 is fixedly connected to the nut of the first screw nut device by bolts, the cylinder body of the first lifting cylinder 44 is connected to the first slider 43 through a connecting block, and the piston rod of the first lifting cylinder 44 is connected to the first vacuum adsorption head 45, so that the first lifting cylinder 44 can drive the first vacuum adsorption head 45 to move up and down, and the first vacuum adsorption head 45 can be connected to a vacuum device, which can absorb the product through negative pressure.

[0036] The braiding material transfer module 6 includes a second bracket 61, a linear cylinder 62, a second slider 63, a second lifting cylinder 64 and a second vacuum adsorption head 65. The second bracket 61 is fixedly mounted on the machine platform 9 by bolts, the body of the linear cylinder 62 is mounted on the second bracket 61, and the piston rod of the linear cylinder 62 is fixedly connected with the second slider 63 by bolts, the linear cylinder 62 can drive the second slider 63 to move linearly, the cylinder body of the second lifting cylinder 54 is connected with the second slider 63 by a connecting block, and the piston rod of the second lifting cylinder 64 is connected with the second vacuum adsorption head 65, so that the second lifting cylinder 54 can drive the second vacuum adsorption head 65 to move up and down, and the second vacuum adsorption head 65 can be connected with a vacuum pumping device, which can absorb the braiding tape through negative pressure.

[0037] The heat sealing module 8 includes a third bracket 81, a third lifting cylinder 82, a heat sealing device 83, a guide roller 84 and a mounting plate 85. The cylinder body of the third lifting cylinder 82 is fixedly mounted on the third bracket 81 by bolts, the piston rod of the third lifting cylinder 82 is connected to the heat sealing device 83, there are multiple guide rollers 84, all of which are rotatably mounted on the mounting plate 85 through shafts, and the third bracket 81 and the mounting plate 85 are fixedly mounted on the machine 9 by bolts, and the heat sealing device 83 after being set is located above the discharge module 7.

[0038] The laser line scanning module 2 includes a fourth bracket 21, a third motor 22, a third lead screw nut device, a third slider 23, a machine base 24, a guide rail 25 and a laser line scanner 26. The fourth bracket 21 is fixedly mounted on the machine platform 9 by bolts, the lead screw of the third lead screw nut device is rotatably mounted on the inside of the fourth bracket 21 through a bearing and is hidden by the fourth bracket 21, the body of the third motor 22 is fixedly connected to the fourth bracket 21 by bolts, the output shaft of the third motor 22 is connected to the lead screw of the third lead screw nut device, the third slider 23 is fixedly connected to the nut of the third lead screw nut device by bolts, the machine base 24 is fixedly connected to the third slider 24 by bolts, and the machine base 24 is slidably connected to the guide rail 26 through the slider, the guide rail 25 is fixedly mounted on the fourth bracket 21 by bolts, and the laser line scanner 26 is fixedly connected to the machine base 24 by bolts.

[0039] The CCD detection module 3 includes a CCD device 31 and a base 32. The base 32 is embedded on the machine platform 9, and the CCD device 31 is fixedly mounted on the base 32 by bolts. In addition, when necessary, the base 32 can be connected to a lifting cylinder to facilitate the lifting of the base 32 to adjust the setting height of the CCD device 31.

[0040] The braiding tape conveying module 5 comprises a belt conveying device, and the belt conveying device on the braiding tape conveying module 5 can convey the braiding tape.

[0041] The discharging module 7 includes another belt conveying device, and the belt conveying device on the discharging module 7 can convey the braid, and the braid can be provided with products. And the heat sealing device 83 after being provided is located above the discharging module 7, so that the discharging module 7 can convey the products and the braid through the heat sealing module 8. In addition, the guide roller 84 of the heat sealing module 8 can be wound with a thermoplastic film, which is fed out by an external feeding device and guided by the guide roller 84, so that the thermoplastic film can pass under the heat sealing device 83.

[0042] After being set, the laser line scanner 26 of the laser line scanner module 2 can face the feeding module 1 , so that the laser line scanner 26 can scan the products on the feeding module 1 .

[0043] After the braiding material transfer module 6 is set, its linear cylinder can pass through the braiding conveying module 5 and the discharging module 7, so that the braiding material transfer module 6 can transfer the braid on the braiding conveying module 5 to the discharging module 7.

[0044] After the product transfer module 4 is set up, its screw nut device passes through the feed module 1, the CCD detection module 3, the discharge module 7 and the size detection table 10, so that the product transfer module 4 can transfer the product on the feed module 1 to the braid on the discharge module 7, and the product transfer module 4 can transfer the product to pass above the CCD detection module 3, and can also transfer the product to the size detection table 10.

[0045] When the detection heat-sealing packaging machine of the present invention is in use, an external feeding device can supply film material at the feeding module 1. Initially, the film material is conveyed by the conveying device 12, and then enters the stripping device 13, bypasses the stripping inclined portion of the stripping device 13, and is wound around the bottom film winding device 14.

[0046] Subsequently, the material film supplied from the external feeding equipment can be connected with the product. At this time, the conveying device 12 and the bottom film winding device 14 can work, and the material film with the product can be moved to the stripping device 13. During the conveying process of the conveying device 12, the laser line scanning module 2 can perform laser scanning on the product passing thereunder to determine whether the size of the product meets the requirements.

[0047] Afterwards, the product material moving module 4 can work, and the first motor 42 of the product material moving module 4 can drive the first screw nut device to work, so that the first slider 43 moves to the top of the stripping device 13, that is, the first vacuum adsorption head 45 moves to the top of the stripping device 13, and the first lifting cylinder 44 drives the first vacuum adsorption head 45 to move downward, and the first vacuum adsorption head 45 generates negative pressure to adsorb the product on the material film at the stripping inclined part 131 of the stripping device 13, so as to fix the product. As the bottom film winding device 14 works, the material film connected to the bottom of the product can be wound up by the bottom film winding device 14, so as to separate the material film and the product.

[0048] After that, the first motor 42 and the first lifting cylinder 44 of the product transfer module 4 work together to transfer the product to the size detection table 10 and place the product in the slot 101. A sensor can be set in the slot 101 to determine whether the size of the product separated from the material film meets the requirements. After that, as the first motor 42 and the first lifting cylinder 44 of the product transfer film group 4 continue to work together, the product transfer film group 4 can transfer the product through the CCD detection module 3. The CCD detection module 3 can take pictures of the product to determine whether the foam setting position and quantity on the product meet the requirements. Finally, under the product transfer film group 4, it can transfer the product to the braid conveyed by the discharge module 7. The first vacuum adsorption head 45 eliminates the negative pressure, and the product can be placed on the braid on the discharge module 7.

[0049] In addition, a waste collection box can be provided on the machine 9. During actual processing, if the laser line scanning module 2, the CCD detection module 3 or the size detection table 10 determines that the product size, foam quantity or size, etc. do not meet the requirements, the product transfer membrane group 4 can transfer the product not to the discharge module 7, but to the waste collection box and place the product.

[0050] The external feeding device can supply the material film at the braid conveying module 5 so that the braid conveying module 5 can convey the braid.

[0051] The braiding material transfer module 6 can work, and the linear cylinder 62 of the braiding material transfer module 6 can drive the second slider 63 to move, so that the second slider 63 moves to the top of the braiding conveying module 5, that is, the second vacuum adsorption head 65 moves to the top of the braiding conveying module 5, and the second lifting cylinder 64 drives the second vacuum adsorption head 65 to move downward, and the second vacuum adsorption head 65 generates negative pressure to adsorb the braid on the braiding conveying module 5 to fix the two together.

[0052] Afterwards, the linear cylinder 62 and the second lifting cylinder 64 of the braid transfer module 6 work together to transfer the braid to the discharge module 7 , and the second vacuum adsorption head 65 eliminates the negative pressure, so that the braid can be placed on the discharge module 7 .

[0053] The discharging module 7 can convey the braid together with the product arranged thereon to the bottom of the heat sealing device 83 of the heat sealing module 8, and the external feeding equipment can supply the thermoplastic film at the guide roller 84. The thermoplastic film also moves to the bottom of the heat sealing device 83 under the guidance of the guide roller 84. At this time, the third lifting cylinder 82 can work, driving the heat sealing device 83 to move downward to heat-seal the thermoplastic film on the product, thereby realizing the packaging of the product.

[0054] The above are only some embodiments of the present invention. For those skilled in the art, several modifications and improvements can be made without departing from the inventive concept of the present invention, which all belong to the protection scope of the present invention.

Claims

1. Detection of heat sealing packaging machine, characterized in that, Including feeding module, laser line scanning module, CCD detection module, product transfer module, tape conveying module, tape transfer module, discharging module, heat sealing module and machine, The feeding module, laser line scanning module, CCD detection module, product transfer module, tape conveying module, tape transfer module, discharging module and heat sealing module are all installed on the machine platform. The feeding module can convey products, and the laser line scanning module can face the feeding module. The braid conveying module can convey braids, and the braid transfer module can transfer the braids on the braid conveying module to the discharging module. The product transfer module can transfer the product on the feeding module to the braid on the discharging module and pass through the top of the CCD detection module. The discharging module can convey the product and the braid through the heat sealing module.

2. The detection heat-sealing packaging machine according to claim 1, characterized in that: The feeding module includes a support platform, a conveying device, a stripping device and a bottom film winding device. The stripping device is connected to the conveying device. A material film is provided on the support platform, and a product can be provided on the material film. The conveying device can convey the material film to the stripping device. The stripping device is provided with a stripping slope, and the stripping slope can separate the product and the material film passing through it. The bottom film winding device can be connected to the material film passing through the stripping slope.

3. The detection heat-sealing packaging machine according to claim 2, characterized in that: It comprises a size detection table, on which a groove matching the product size is arranged, and the product material transfer module can transfer the product on the material film on the stripping device to the size detection table and then to the discharging module.

4. The detection heat-sealing packaging machine according to claim 1, characterized in that: The product material transfer module includes a first bracket, a first motor, a first screw nut device, a first slider, a first lifting cylinder and a first vacuum adsorption head. The first screw nut device is installed on the first bracket, the first motor is connected to the first screw nut device, the first slider is connected to the first screw nut device, the first lifting cylinder is connected to the first slider, and the first vacuum adsorption head is connected to the first lifting cylinder.

5. The detection heat-sealing packaging machine according to claim 1, characterized in that: The tape transfer module includes a second bracket, a linear cylinder, a second slider, a second lifting cylinder and a second vacuum adsorption head. The linear cylinder is installed on the second bracket, the second slider is connected to the linear cylinder, the second lifting cylinder is connected to the second slider, and the second vacuum adsorption head is connected to the second lifting cylinder.

6. The detection heat-sealing packaging machine according to claim 1, characterized in that: The heat sealing module includes a third bracket, a third lifting cylinder, a heat sealing device, a guide roller and a mounting plate. The third lifting cylinder is installed on the third bracket and connected to the heat sealing device. The heat sealing device is arranged above the discharge module. There are multiple guide rollers, and the multiple guide rollers can be rotatably mounted on the mounting plate. A thermoplastic film can be wound around the guide roller, and the thermoplastic film passes under the heat sealing device.

7. The detection heat-sealing packaging machine according to claim 1, characterized in that: The laser line scanning module includes a fourth bracket, a third motor, a third screw nut device, a third slider, a machine base, a guide rail and a laser line scanner. The third screw nut device is installed on the fourth bracket, the third motor is connected to the third screw nut device, the third slider is connected to the third screw nut device, the machine base is connected to the third slider and is slidably connected to the guide rail, and the laser line scanner is connected to the machine base.

8. The detection heat-sealing packaging machine according to claim 1, characterized in that: The CCD detection module comprises a CCD device and a base, and the CCD device is installed on the base.

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