A fully automatic feeding mechanism

Abstract

The utility model relates to the technical field of automatic feeding, and discloses a fully automatic feeding mechanism, including a frame, a material cart body is arranged inside the frame, a waste baffle mechanism is fixedly connected inside the frame, a feeding area is arranged inside the frame, a material dividing mechanism is arranged inside the frame, a waste storage mechanism is arranged inside the frame, a material cart fixing mechanism is arranged inside the frame, an air source box is fixedly connected to the outer wall of the frame, and an electric control box is fixedly connected to the outer wall of the frame. In the utility model, the cooperation between the frame, the material cart fixing mechanism, the material cart body, the waste baffle mechanism, the waste storage mechanism, the first module and the second module achieves the effect of automatic feeding by using the electromagnet and the module, solves the problem that most of the bending equipment is manually fed, the operation is laborious during the production process due to the large number of products, and the production efficiency is affected, and the production efficiency of parts is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of automatic feeding, in particular to a fully automatic feeding mechanism. Background Art

[0002] A fully automated feeding mechanism is a device or system that can achieve automatic feeding. It is usually used in industrial production lines or other scenarios that require a continuous and efficient feeding process. The advantages of a fully automated feeding mechanism include improved production efficiency, reduced labor costs, reduced human errors, and improved safety. It can achieve a continuous and stable feeding process, avoiding the unstable factors that may occur in manual operation. In addition, the fully automated feeding mechanism can also be scheduled and optimized according to production needs to improve the overall efficiency of the production line.

[0003] At present, in the exhaust system product parts bending pipes at home and abroad, due to the large number of exhaust product parts bending pipes and various shapes, the bending equipment in previous projects was mostly manually loaded. Due to the large number of products, the operation during the production process is more laborious, and sometimes two people are arranged to operate at the same time, affecting the production efficiency. Therefore, in order to solve the above problems, a fully automatic loading mechanism is proposed. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides a fully automatic feeding mechanism, which aims to improve the problem that most of the feeding in the pipe bending equipment is done manually. Due to the large number of products, the operation is more laborious during the production process, and sometimes two people are arranged to operate at the same time, which affects the production efficiency.

[0005] In order to achieve the above-mentioned objectives, the utility model adopts the following technical solutions: a fully automatic feeding mechanism, comprising a frame, a trolley body is arranged inside the frame, a waste baffle mechanism is fixedly connected to the frame, a feeding area is arranged inside the frame, a material dividing mechanism is arranged inside the frame, a waste storage mechanism is arranged inside the frame, a trolley fixing mechanism is arranged inside the frame, an air source box is fixedly connected to the outer wall of the frame, an electric control box is fixedly connected to the outer wall of the frame, a trolley guide mechanism is fixedly connected to the frame, a first module is fixedly connected to the top of the frame, a second module is fixedly connected to the top of the first module, an electromagnet is fixedly connected to the bottom of the second module, and a material taking detection switch is fixedly connected to the bottom of the second module.

[0006] As a further description of the above technical solution:

[0007] The outer wall of the material cart fixing mechanism is fixedly connected with a material cart fixing cylinder, and the outer wall of the material cart fixing mechanism is fixedly connected with a material cart detection switch.

[0008] As a further description of the above technical solution:

[0009] The outer wall of the material dividing mechanism is fixedly connected with a material cutting detection switch, the outer wall of the material dividing mechanism is fixedly connected with a product switching detection switch 1, and the outer wall of the material dividing mechanism is fixedly connected with a product switching detection switch 2.

[0010] As a further description of the above technical solution:

[0011] The outer wall of the material distribution mechanism is fixedly connected with a product switching cylinder, and the outer wall of the material distribution mechanism is fixedly connected with a discharge detection switch.

[0012] As a further description of the above technical solution:

[0013] The outer wall of the material dividing mechanism is fixedly connected with a material blocking mechanism, and the outer wall of the material dividing mechanism is fixedly connected with a material cutting mechanism.

[0014] As a further description of the above technical solution:

[0015] The outer wall of the waste storage mechanism is fixedly connected with a waste area detection switch, and the top of the feeding area is fixedly connected with a storage area detection switch.

[0016] As a further description of the above technical solution:

[0017] An encoder is fixedly connected inside the feeding area, and one end of the encoder is fixedly connected to a hand wheel.

[0018] As a further description of the above technical solution:

[0019] The outer wall of the trolley body is slidably connected inside the trolley guide mechanism.

[0020] The utility model has the following beneficial effects:

[0021] In the utility model, through the cooperation among the frame, the material cart fixing mechanism, the material cart body, the waste baffle mechanism, the waste storage mechanism, the loading area, the material dividing mechanism, the first module and the second module, the effect of automatic loading by using the electromagnet and the module is achieved, which solves the problem that most of the bending equipment is manually loaded, the operation is laborious during the production process due to the large number of products, and sometimes two people are arranged to operate at the same time, which affects the production efficiency, thereby improving the production efficiency of parts. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a three-dimensional diagram of a fully automatic feeding mechanism proposed by the utility model;

[0023] Figure 2 This is a schematic diagram of the structure of a material cart of a fully automated feeding mechanism proposed in the utility model;

[0024] Figure 3This is a schematic diagram of the electric control box structure of a fully automatic feeding mechanism proposed in the utility model;

[0025] Figure 4 This is a schematic diagram of the hand wheel structure of a fully automatic feeding mechanism proposed by the utility model;

[0026] Figure 5 This is a schematic diagram of the electromagnet structure of a fully automatic feeding mechanism proposed by the utility model;

[0027] Figure 6 This is a schematic diagram of a waste material storage mechanism of a fully automated feeding mechanism proposed by the utility model;

[0028] Figure 7 This is a schematic diagram of the structure of a material cart detection switch of a fully automatic feeding mechanism proposed by the utility model;

[0029] Figure 8 This is a schematic diagram of the structure of a cutting detection switch of a fully automatic feeding mechanism proposed by the utility model;

[0030] Fig. 9 The utility model discloses a structural schematic diagram of a cutting mechanism of a fully automatic feeding mechanism.

[0031] Legend:

[0032] 1. Frame; 2. Material trolley fixing mechanism; 3. Material trolley body; 4. Waste baffle mechanism; 5. Waste storage mechanism; 6. Loading area; 7. Material dividing mechanism; 8. First module; 9. Second module; 10. Material trolley detection switch; 11. Material trolley fixing cylinder; 12. Material trolley guide mechanism; 13. Electromagnet; 14. Waste area detection switch; 15. Handwheel; 16. Encoder; 17. Storage area detection switch; 18. Material picking detection switch; 19. Product switching detection switch 1; 20. Product switching detection switch 2; 21. Material blocking mechanism; 22. Material cutting mechanism; 23. Product switching cylinder; 24. Material cutting detection switch; 25. Material discharging detection switch; 26. Air source box; 27. Electric control box. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0034] Reference Figure 1 - Figure 3, an embodiment provided by the utility model: a fully automatic feeding mechanism, including a frame 1, a trolley body 3 is arranged inside the frame 1, a waste baffle mechanism 4 is fixedly connected inside the frame 1, a feeding area 6 is arranged inside the frame 1, a material dividing mechanism 7 is arranged inside the frame 1, a waste material storage mechanism 5 is arranged inside the frame 1, a trolley fixing mechanism 2 is arranged inside the frame 1, an air source box 26 is fixedly connected to the outer wall of the frame 1, an electric control box 27 is fixedly connected to the outer wall of the frame 1, a trolley guide mechanism 12 is fixedly connected inside the frame 1, a first module 8 is fixedly connected to the top of the frame 1, a second module 9 is fixedly connected to the top of the first module 8, an electromagnet 13 is fixedly connected to the bottom of the second module 9, and a material taking detection switch 18 is fixedly connected to the bottom of the second module 9, refer to Figure 4 - Figure 6 The outer wall of the material cart fixing mechanism 2 is fixedly connected with a material cart fixing cylinder 11, the outer wall of the material cart fixing mechanism 2 is fixedly connected with a material cart detection switch 10, the outer wall of the material dividing mechanism 7 is fixedly connected with a material cutting detection switch 24, the outer wall of the material dividing mechanism 7 is fixedly connected with a product switching detection switch 19, the outer wall of the material dividing mechanism 7 is fixedly connected with a product switching detection switch 20, the outer wall of the material dividing mechanism 7 is fixedly connected with a product switching cylinder 23, and the outer wall of the material dividing mechanism 7 is fixedly connected with a discharge detection switch 25, refer to Figure 7 - Fig. 9 , a material blocking mechanism 21 is fixedly connected to the outer wall of the material dividing mechanism 7, a material cutting mechanism 22 is fixedly connected to the outer wall of the material dividing mechanism 7, a waste material storage mechanism 5 is fixedly connected to the outer wall of the waste material storage mechanism 5, a material storage area detection switch 14 is fixedly connected to the top of the feeding area 6, an encoder 16 is fixedly connected inside the feeding area 6, one end of the encoder 16 is fixedly connected to the hand wheel 15, and the outer wall of the material cart body 3 is slidably connected inside the material cart guide mechanism 12;

[0035] Specifically, first, the operator puts the material cart body 3 into the designated position. This step is crucial because the position of the material cart will directly affect the accuracy and efficiency of the subsequent loading process. Once the material cart is in place, the material cart detection switch 10 will automatically detect the position of the material cart. Next, the output end of the material cart fixing cylinder 11 extends to clamp the parts. This step ensures the stability of the parts during the material picking and loading process, and avoids production accidents caused by the movement or slipping of the parts. Subsequently, the first module 8 and the second module 9 move to the designated position. These two modules are the core components of the automatic loading mechanism, which are responsible for removing the parts from the material cart and placing them in the loading area 6. During this process, the material picking detection switch 18 will send a signal to instruct the electromagnet 13 to start working. After the electromagnet 13 absorbs the part, it is placed in the loading area 6. At this time, the storage area detection switch 17 will detect whether there is an empty space in the storage area. If there is no empty space, the picking process will continue. This design ensures the continuity and efficiency of the loading process. After the parts are placed in the loading area, the blocking mechanism 21 falls, and the cutting mechanism 22 rises and then falls. This step is to prepare for the next part to be picked up and loaded. In this process, the coordinated work of the blocking mechanism 21 and the cutting mechanism 22 ensures the accurate cutting and positioning of the parts. When the blocking mechanism 21 rises, the product parts fall. At this time, the automatic loading is completed and the next automatic loading cycle is entered. This design realizes the rapid loading and efficient production of parts. However, in the production process, waste sometimes appears. In order to deal with these wastes, the discharge detection switch 25 will detect whether this part is waste. If it is waste, this part will enter the waste storage mechanism 5. The waste area detection switch 14 will send a signal to remind the operator to remove the waste in time. This design ensures the normal operation of the production line and the stability of product quality.

[0036] Working principle: When it is necessary to use the fully automatic loading mechanism, first, the trolley body 3 is placed in the specified position, and then the trolley detection switch 10 detects the trolley, the output end of the trolley fixing cylinder 11 extends the clamping parts, and the first module 8 and the second module 9 move to the specified position. When the material picking detection switch 18 has a signal, the electromagnet 13 adsorbs the parts and puts them into the loading area 6. If there is no signal from the storage area detection switch 17, the picking process continues, the blocking mechanism 21 falls, and the cutting mechanism 22 rises and then falls. After the blocking mechanism 21 rises, the product parts fall, the automatic loading is completed, and the next automatic loading cycle begins. If the discharge detection switch 25 detects that the part is waste, the part enters the waste storage mechanism 5. The waste area detection switch 14 has a signal, and the waste needs to be removed manually.

[0037] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A fully automatic feeding mechanism, comprising a frame (1), characterized in that: A material cart body (3) is arranged inside the frame (1), a waste baffle mechanism (4) is fixedly connected inside the frame (1), a loading area (6) is arranged inside the frame (1), a material distribution mechanism (7) is arranged inside the frame (1), a waste storage mechanism (5) is arranged inside the frame (1), a material cart fixing mechanism (2) is arranged inside the frame (1), an air source box (26) is fixedly connected to the outer wall of the frame (1), an electric control box (27) is fixedly connected to the outer wall of the frame (1), a material cart guide mechanism (12) is fixedly connected inside the frame (1), a first module (8) is fixedly connected to the top of the frame (1), a second module (9) is fixedly connected to the top of the first module (8), an electromagnet (13) is fixedly connected to the bottom of the second module (9), and a material removal detection switch (18) is fixedly connected to the bottom of the second module (9).

2. A fully automatic feeding mechanism according to claim 1, characterized in that: The outer wall of the material cart fixing mechanism (2) is fixedly connected to a material cart fixing cylinder (11), and the outer wall of the material cart fixing mechanism (2) is fixedly connected to a material cart detection switch (10).

3. A fully automatic feeding mechanism according to claim 1, characterized in that: The outer wall of the material dividing mechanism (7) is fixedly connected with a material cutting detection switch (24), the outer wall of the material dividing mechanism (7) is fixedly connected with a product switching detection switch 1 (19), and the outer wall of the material dividing mechanism (7) is fixedly connected with a product switching detection switch 2 (20).

4. A fully automatic feeding mechanism according to claim 1, characterized in that: The outer wall of the material distribution mechanism (7) is fixedly connected to a product switching cylinder (23), and the outer wall of the material distribution mechanism (7) is fixedly connected to a discharge detection switch (25).

5. A fully automatic feeding mechanism according to claim 1, characterized in that: The outer wall of the material distribution mechanism (7) is fixedly connected to a material blocking mechanism (21), and the outer wall of the material distribution mechanism (7) is fixedly connected to a material cutting mechanism (22).

6. A fully automatic feeding mechanism according to claim 1, characterized in that: The outer wall of the waste storage mechanism (5) is fixedly connected with a waste area detection switch (14), and the top of the loading area (6) is fixedly connected with a storage area detection switch (17).

7. A fully automatic feeding mechanism according to claim 1, characterized in that: An encoder (16) is fixedly connected inside the loading area (6), and one end of the encoder (16) is fixedly connected to a hand wheel (15).

8. A fully automatic feeding mechanism according to claim 1, characterized in that: The outer wall of the material cart body (3) is slidably connected to the inside of the material cart guide mechanism (12).

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