Aluminum ingot heating device

Abstract

The utility model relates to the technical field of aluminum ingot processing equipment, and provides an aluminum ingot heating device, including a conveying mechanism and a heating mechanism; the conveying mechanism includes a conveyor belt, the conveyor belt includes a bearing layer, a reinforcing layer and abutting layer stacked up and down in sequence, the bearing layer is used to support the aluminum ingot; the heating mechanism includes a top heater, a side heater and a sealed shell covered on the conveyor belt, the top heater is fixed in the sealed shell, a dustproof net is provided between the top heater and the conveyor belt, and the side heater is extended and inserted into the sealed shell through a heating pipe; the utility model solves the problem that the aluminum ingot cannot be heated uniformly at multiple angles, and has the advantages of simple device and low manufacturing cost.

Description

Technical Field

[0001] The utility model relates to the technical field of aluminum ingot processing equipment, in particular to an aluminum ingot heating device. Background Art

[0002] As the raw material for processing aluminum plates, aluminum ingots must be heated before processing. This is because aluminum ingots have certain defects in crystal structure and performance. Through heating treatment, the crystal structure and performance of aluminum ingots can be improved, making them more uniform and stable, thereby improving the stress strength and deformation capacity of aluminum plates.

[0003] Some traditional aluminum ingot heating devices, such as an aluminum ingot integrated heating module with publication number CN217499364U, often require manual placement of the aluminum ingot when heating the aluminum ingot, which inevitably causes harm to the workers and is not convenient for uniformly heating the aluminum ingot at multiple angles. Utility Model Content

[0004] Based on this, in order to solve the problem that the aluminum ingot cannot be heated uniformly at multiple angles, the utility model provides an aluminum ingot heating device, and its specific technical solution is as follows:

[0005] A device for heating an aluminum ingot comprises a conveying mechanism and a heating mechanism; the conveying mechanism comprises a conveyor belt, the conveyor belt comprises a bearing layer, a reinforcing layer and a contact layer stacked up and down in sequence, the bearing layer is used to support the aluminum ingot; the heating mechanism comprises a top heater, a side heater and a sealed shell covering the conveyor belt, the top heater is fixed in the sealed shell, a dustproof net is provided between the top heater and the conveyor belt, and the side heater is extended and plugged into the sealed shell through a heating pipe.

[0006] The above-mentioned aluminum ingot heating device realizes the transportation and transfer of aluminum ingots by providing a conveyor belt; by providing a reinforcing layer, the reinforcing layer strengthens the conveyor belt and provides it with strength and durability, thereby increasing the service life of the conveyor belt; by providing a top heater and a side heater, the aluminum ingot can be heated in the vertical and horizontal directions, thereby solving the problem that the aluminum ingot cannot be heated uniformly at multiple angles; by providing a sealed shell, the temperature influence from the outside world is isolated, thereby avoiding affecting the heating temperature of the aluminum ingot, making it difficult to accurately control the heating temperature.

[0007] Furthermore, the conveying mechanism also includes a fixed seat, a driving roller, a driven roller and a driving motor, the driving motor is installed on the fixed seat, the driving roller and the driven roller are rotatably assembled on both ends of the fixed seat respectively, the output end of the driving motor is transmission-connected to the driving roller, and the conveyor belt is wound between the driving roller and the driven roller.

[0008] Furthermore, the fixed seat includes a top plate, a bottom plate and a connecting column, the connecting column is fixed between the top and the bottom plate, the top plate is used to support the conveyor belt, the two sides of the bottom plate are respectively detachably connected with a first side plate and a second side plate, the driving motor is installed on the first side plate, the driving roller is rotatably assembled on the first side plate, and the driven roller is rotatably assembled on the second side plate.

[0009] Furthermore, a plurality of positioning members are threadedly connected to the bottom plate and are arranged at intervals. A through hole is provided on the top of each positioning member for movably inserting one end of the side heater, and the other end of the side heater extends out of the through hole and is connected to the heating pipe.

[0010] Furthermore, the bearing layer includes an outer surface layer and an inner layer made of fluoroelastomer, the outer surface layer is used to support the aluminum ingot, and the thickness of the outer surface layer is 1mm-5mm.

[0011] Furthermore, a heating chamber is formed inside the sealed shell, a mounting seat is fixed inside the heating chamber, the dustproof net is connected to the bottom of the mounting seat, the top heater is mounted on the mounting seat, and the air outlet of the top heater faces the dustproof net.

[0012] Furthermore, two limit baffles are threadedly fixed on the top plate, and the two limit baffles are respectively located on both sides of the conveyor belt. One end of the heating tube is inserted through the limit baffle on one side and extends into the heating chamber.

[0013] Furthermore, the top heater includes a blower, an air blast channel, a heating module, and a connecting frame fixedly mounted on the mounting base, the air outlet of the blower is connected to one end of the air blast channel, the other end of the air blast channel is connected to the heating module, and the connecting frame is detachably connected between the blower and the air blast channel.

[0014] Furthermore, the heating module includes a positioning rod, a heating wire and a heating channel threadedly connected to the air blast channel. There are multiple positioning rods, and the multiple positioning rods are arranged in the heating channel at intervals. The heating wire is wound around each positioning rod.

[0015] Furthermore, the heating wire is a heating resistance wire. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is one of the structural schematic diagrams of the aluminum ingot heating device according to one embodiment of the utility model;

[0017] Figure 2This is the second structural schematic diagram of the aluminum ingot heating device described in one embodiment of the utility model;

[0018] Figure 3 It is a partial structural schematic diagram of an aluminum ingot heating device according to an embodiment of the utility model;

[0019] Figure 4 It is a structural schematic diagram of a top heater of an aluminum ingot heating device according to an embodiment of the utility model;

[0020] Figure 5 It is a partial structural schematic diagram of a top heater of an aluminum ingot heating device according to an embodiment of the utility model;

[0021] Figure 6 It is a schematic diagram of the cross-sectional structure of a conveyor belt of an aluminum ingot heating device described in one embodiment of the utility model.

[0022] Description of reference numerals:

[0023] 1. Conveyor belt; 11. Bearing layer; 111. Outer surface layer; 112. Inner layer; 12. Reinforcement layer; 13. Abutment layer; 2. Top heater; 21. Blower; 22. Blowing channel; 23. Heating module; 231. Positioning rod; 232. Heating wire; 24. Connecting frame; 3. Side heater; 31. Heating tube; 4. Sealing shell; 41. Mounting seat; 5. Fixed seat; 51. Top plate; 511. Limit baffle; 52. Bottom plate; 521. First side plate; 522. Second side plate; 523. Positioning piece; 53. Connecting column; 6. Driving roller; 7. Driven roller; 8. Driving motor. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with its embodiments. It should be understood that the specific implementation methods described here are only used to explain the utility model and do not limit the protection scope of the utility model.

[0025] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation method.

[0026] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0027] The “first” and “second” mentioned in the present invention do not represent specific quantities and orders, but are merely used to distinguish names.

[0028] like Figure 1-3 and Figure 6 As shown, an aluminum ingot heating device in one embodiment of the utility model includes a conveying mechanism and a heating mechanism; the conveying mechanism includes a conveyor belt 1, the conveyor belt 1 includes a bearing layer 11, a reinforcing layer 12 and a contact layer 13 stacked up and down in sequence, the bearing layer 11 is used to support the aluminum ingot; the heating mechanism includes a top heater 2, a side heater 3 and a sealed shell 4 covered on the conveyor belt 1, the top heater 2 is fixed in the sealed shell 4, a dustproof net is provided between the top heater 2 and the conveyor belt 1, and the side heater 3 is extended and inserted into the sealed shell 4 through a heating pipe 31.

[0029] The above-mentioned aluminum ingot heating device realizes the transportation and transfer of aluminum ingots by providing a conveyor belt 1; by providing a reinforcing layer 12, the reinforcing layer 12 strengthens the conveyor belt 1 and provides it with strength and durability, thereby increasing the service life of the conveyor belt 1; by providing a top heater 2 and a side heater 3, the aluminum ingot is heated in the vertical and horizontal directions, thereby solving the problem that the aluminum ingot cannot be heated uniformly at multiple angles; by providing a sealed shell 4, the temperature influence from the outside is isolated, thereby avoiding affecting the heating temperature of the aluminum ingot, making it difficult to accurately control the heating temperature.

[0030] Preferably, the reinforcement layer 12 may utilize textile or polymer reinforcement components as an alternative to or in conjunction with steel cables.

[0031] like Figure 1-3 As shown, in one embodiment, the conveying mechanism further includes a fixed seat 5, a driving roller 6, a driven roller 7 and a driving motor 8, the driving motor 8 is mounted on the fixed seat 5, the driving roller 6 and the driven roller 7 are respectively rotatably assembled at both ends of the fixed seat 5, the output end of the driving motor 8 is transmission-connected with the driving roller 6, and the conveyor belt 1 is wound between the driving roller 6 and the driven roller 7. In this way, by providing the driving motor 8, the driving motor 8 controls the rotation of the driving roller 6, thereby driving the operation of the conveyor belt 1, thereby controlling the transportation and transfer of the aluminum ingots on the conveyor belt 1.

[0032] like Figure 1-3As shown, in one embodiment, the fixed seat 5 includes a top plate 51, a bottom plate 52 and a connecting column 53, the connecting column 53 is fixed between the top and the bottom plate 52, the top plate 51 is used to support the conveyor belt 1, the two sides of the bottom plate 52 are detachably connected with a first side plate 521 and a second side plate 522, the driving motor 8 is installed on the first side plate 521, the driving roller 6 is rotatably assembled on the first side plate 521, and the driven roller 7 is rotatably assembled on the second side plate 522. In this way, by providing the first side plate 521 and the second side plate 522, it is convenient to arrange the driving roller 6 and the driven roller 7 on both sides of the fixed seat 5, which is conducive to adjusting the stretching length of the conveyor belt 1 and realizing the adjustment of the transportation distance of the aluminum ingots.

[0033] like Figure 1-3 As shown, in one embodiment, a plurality of positioning members 523 are threadedly connected to the bottom plate 52, and the plurality of positioning members 523 are arranged at intervals, and a through hole is provided on the top of each positioning member 523 for movably inserting one end of the side heater 3, and the other end of the side heater 3 extends out of the through hole and communicates with the heating pipe 31. In this way, by providing the heating pipe 31, the heating port on the side heater 3 transfers hot air to the inside of the heating chamber through the heating pipe 31, thereby heating the aluminum ingot.

[0034] like Figure 6 As shown, in one embodiment, the bearing layer 11 includes an outer surface layer 111 and an inner layer 112 made of fluoroelastomer, the outer surface layer 111 is used to support the aluminum ingot, and the thickness of the outer surface layer 111 is 1mm-5mm.

[0035] Preferably, inner layer 112 is formed from a composition having an elastomeric material containing any suitable amount of ethylidene norbornene (ENB).

[0036] like Figure 3 As shown, in one embodiment, a heating chamber is formed inside the sealed housing 4, a mounting seat 41 is fixed inside the heating chamber, a dustproof net is connected to the bottom of the mounting seat 41, the top heater 2 is mounted on the mounting seat 41, and the air outlet of the top heater 2 faces the dustproof net. In this way, by providing the dustproof net, dust and waste materials in the air can be filtered to prevent accumulation in the blower 21 and affect the air outlet efficiency of the blower 21.

[0037] like Figure 3 As shown, in one embodiment, two limit baffles 511 are threadedly fixed on the top plate 51, and the two limit baffles 511 are respectively located on both sides of the conveyor belt 1. One end of the heating tube 31 is inserted through the limit baffle 511 on one side and extends into the heating chamber. In this way, by providing the limit baffle 511, the aluminum ingot on the conveyor belt 1 is limited, the aluminum ingot is prevented from falling off during transportation, and the stability of aluminum ingot transportation is improved.

[0038] like Figure 3-5 As shown, in one embodiment, the top heater 2 includes a blower 21, an air blast channel 22, a heating module 23 and a connecting frame 24 fixedly mounted on a mounting base 41, an air outlet of the blower 21 is connected to one end of the air blast channel 22, the other end of the air blast channel 22 is connected to the heating module 23, and the connecting frame 24 is detachably connected between the blower 21 and the air blast channel 22.

[0039] like Figure 4 and Figure 5 As shown, in one embodiment, the heating module 23 includes a positioning rod 231, a heating wire 232 and a heating channel threadedly connected to the air blast channel 22. There are multiple positioning rods 231, and the multiple positioning rods 231 are arranged at intervals in the heating channel. A heating wire 232 is wound around each positioning rod 231.

[0040] In one embodiment, the heating wire 232 is a heating resistor wire. As such, the heating resistor wire is a prior art, and its connection relationship and internal structure are not described in detail herein.

[0041] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0042] The above-mentioned embodiments only express several implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.

Claims

1. An aluminum ingot heating device, characterized in that: include: A conveying mechanism, wherein the conveying mechanism comprises a conveyor belt, wherein the conveyor belt comprises a bearing layer, a reinforcing layer and an abutting layer stacked up and down in sequence, wherein the bearing layer is used to support the aluminum ingot; The heating mechanism comprises a top heater, a side heater and a sealed shell covering the conveyor belt, the top heater is fixed in the sealed shell, a dustproof net is provided between the top heater and the conveyor belt, and the side heater is extended and plugged into the sealed shell through a heating pipe.

2. The aluminum ingot heating device according to claim 1, characterized in that: The conveying mechanism also includes a fixed seat, a driving roller, a driven roller and a driving motor. The driving motor is installed on the fixed seat. The driving roller and the driven roller are rotatably assembled at both ends of the fixed seat respectively. The output end of the driving motor is transmission-connected to the driving roller, and the conveyor belt is wound between the driving roller and the driven roller.

3. The aluminum ingot heating device according to claim 2, characterized in that: The fixed seat includes a top plate, a bottom plate and a connecting column, the connecting column is fixed between the top and the bottom plate, the top plate is used to support the conveyor belt, the two sides of the bottom plate are respectively detachably connected with a first side plate and a second side plate, the driving motor is installed on the first side plate, the driving roller is rotatably assembled on the first side plate, and the driven roller is rotatably assembled on the second side plate.

4. The aluminum ingot heating device according to claim 3, characterized in that: The bottom plate is threadedly connected with a plurality of positioning members, which are spaced apart from each other. The top of each positioning member is provided with a through hole for movably inserting one end of the side heater, and the other end of the side heater extends out of the through hole and is connected with the heating pipe.

5. The aluminum ingot heating device according to claim 1, characterized in that: The bearing layer comprises an outer surface layer and an inner layer made of fluoroelastomer, the outer surface layer is used to support the aluminum ingot, and the thickness of the outer surface layer is 1mm-5mm.

6. The aluminum ingot heating device according to claim 4, characterized in that: A heating chamber is formed inside the sealed shell, a mounting seat is fixed inside the heating chamber, the bottom of the mounting seat is connected to the dustproof net, the top heater is mounted on the mounting seat, and the air outlet of the top heater faces the dustproof net.

7. The aluminum ingot heating device according to claim 6, characterized in that: Two limit baffles are threadedly fixed on the top plate, and the two limit baffles are respectively located on both sides of the conveyor belt. One end of the heating tube is inserted through the limit baffle on one side and extends into the heating chamber.

8. The aluminum ingot heating device according to claim 6, characterized in that: The top heater includes a blower, an air blast channel, a heating module, and a connecting frame fixedly mounted on the mounting base, the air outlet of the blower is connected to one end of the air blast channel, the other end of the air blast channel is connected to the heating module, and the connecting frame is detachably connected between the blower and the air blast channel.

9. The aluminum ingot heating device according to claim 8, characterized in that: The heating module includes a positioning rod, a heating wire and a heating channel threadedly connected to the air blast channel. There are multiple positioning rods, which are arranged in the heating channel at intervals, and the heating wire is wound around each positioning rod.

10. The aluminum ingot heating device according to claim 9, characterized in that: The heating wire is a heating resistance wire.

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