A roller device for a paper machine
By designing a paper machine roller device including positioning components, blanket replacement components, drives, water connection components and connecting plates, the existing paper machine blanket replacement process is complicated, time-consuming and safety hazards, and the effect of rapid replacement, improving efficiency and safety, and reducing labor intensity is achieved.
Patent Information
- Application Number
- CN202421547959.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-02
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-07-02
AI Technical Summary
The blanket replacement process of existing paper machines is cumbersome, time-consuming, and has safety hazards and high labor intensity problems.
A paper machine roller device is designed, including a roller body, a positioning assembly, a blanket replacement assembly, a driver, a water connection assembly and a connecting plate. The cantilever beam and the extraction seat are arranged to achieve rapid replacement of the blanket; the drive is used to drive the roller body to move; the water connection assembly is used to drain water to reduce maintenance workload.
It greatly shortens the blanket replacement time, improves work efficiency and safety, reduces labor intensity and proficiency dependence, simplifies the process flow, and improves the stability of finished paper quality.
Smart Images

Figure CN222715700U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of papermaking equipment, in particular to a roller device of a papermaking machine. Background Art
[0002] In the current old-fashioned paper machine structure, the blanket is inside the frame. When the operator needs to replace the blanket, the column frame blocks it and there is no cantilever blanket replacement device. The operator can only remove the pull-out block under the guide roller and push the blanket out and in little by little, which is very time-consuming. It usually takes four hours for a skilled operator to complete the entire blanket replacement work. The labor intensity of the workers is high and there are many types of work involved, which brings inconvenience to the blanket replacement process and low efficiency. When the sling is used in the blanket replacement process, each operation varies from person to person, so there are differences in methods and time consumption, which is easy to produce deviations, there is a large uncertainty, and it takes a long time, so there are certain safety hazards. In the old-fashioned paper machine structure, the water collection component is connected to the roller body seat. When the roller body needs to be removed for maintenance, the water collection component also needs to be removed, which is a lot of work. Utility Model Content
[0003] The technical problem to be solved by the utility model is to provide a roller device for a papermaking machine.
[0004] The utility model solves the technical problem by adopting the following technical solution: constructing a paper machine roller device, which comprises a roller body, a positioning assembly, a felt replacement assembly, a driver, a water receiving assembly, and a connecting plate;
[0005] The positioning assembly comprises a transmission side frame, an operating side frame and a cantilever beam, the transmission side frame and the operating side frame are fixed to the ground, the roller body is connected between the transmission side frame and the operating side frame, and the cantilever beam is connected to the transmission side frame and the operating side frame at the same time;
[0006] The blanket replacement assembly includes a pull rod, a first pull-out seat and a second pull-out seat, wherein the pull rod is connected to one end of the cantilever beam away from the operating side frame, and the pull rod is fixed on the ground; the first pull-out seat and the second pull-out seat are separately arranged on the upper and lower sides of the operating side frame;
[0007] The connecting plate is connected to the roller body, the driver is installed on the operating side frame, and the output end of the driver is connected to the connecting plate, and the driver is used to drive the connecting plate to move, so as to drive the roller body to move;
[0008] The water receiving assembly is connected to the connecting plate, and the water receiving assembly is arranged corresponding to the roller body, and is used for processing water on the roller body.
[0009] In some embodiments, the transmission side frame, the operating side frame and the pull rod are arranged parallel to each other.
[0010] In some embodiments, the cantilever beam is perpendicular to the transmission side frame and the operation side frame.
[0011] In some embodiments, the water receiving assembly includes a water receiving tray arranged corresponding to the roller body and a scraper arranged on the water receiving tray.
[0012] In some embodiments, there are multiple scrapers, and the multiple scrapers work together to scrape the moisture remaining on the roller body.
[0013] In some embodiments, the water receiving tray is provided with a drainage hole and a drainage pipe corresponding to the drainage hole.
[0014] In some embodiments, the drive is a pneumatic drive, a hydraulic drive, or an electric drive.
[0015] In some embodiments, the transmission side frame, the operating side frame and the pull rod are all fixed to the ground via a fastening plate, and the fastening plate is connected to a fastener.
[0016] The implementation of the utility model has the following beneficial effects: the paper machine roller device can create a space for changing blankets through the arrangement of the first withdrawal seat and the second withdrawal seat, and the blankets can be directly inserted from the original arrangement space of the first withdrawal seat and the second withdrawal seat for installation and replacement, and the blanket replacement time of the roller part is greatly shortened, the safety is improved, the work efficiency is improved, the process of pulling out the blanket is simplified, the dependence on the operator's technical proficiency is reduced, the difficulty and labor intensity of blanket replacement work are reduced, and it is beneficial to the production arrangement plan of base paper production. At the same time, through the arrangement of the water receiving component, the moisture from the roller body during operation can be drained away, the normal progress of the papermaking process is ensured, and the stability of the quality of the finished paper is improved. At the same time, the driver can drive the roller body to move, so as to drive the roller body to move within a certain range, which is convenient for the position replacement of the roller body. And because the water receiving component is connected to the connecting plate, when the roller body needs to be disassembled for maintenance, it is not necessary to disassemble the water receiving component, thereby reducing the workload. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solution of the utility model, the utility model will be further described below in conjunction with the accompanying drawings and embodiments. It should be understood that the following drawings only show certain embodiments of the utility model, and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work. In the drawings:
[0018] Figure 1 It is a front view of the overall structure of a roller device for a paper machine in some embodiments of the utility model;
[0019] Figure 2 It is a side view of the overall structure of a roller device for a paper machine in some embodiments of the utility model;
[0020] Figure 3 yes Figure 1 A partial enlarged schematic diagram of . DETAILED DESCRIPTION
[0021] In order to have a clearer understanding of the technical features, purposes and effects of the present invention, the specific implementation methods of the present invention are now described in detail with reference to the accompanying drawings. In the following description, it should be understood that the directions or positional relationships indicated by "front", "back", "up", "down", "left", "right", "longitudinal", "horizontal", "vertical", "horizontal", "top", "bottom", "inside", "outside", "head", "tail", etc. are based on the directions or positional relationships shown in the accompanying drawings, are constructed and operated in a specific direction, and are only for the convenience of describing the present technical solution, rather than indicating that the device or element referred to must have a specific direction, and therefore cannot be understood as a limitation to the present invention.
[0022] It should also be noted that, unless otherwise clearly specified and limited, the terms such as "installed", "connected", "connected", "fixed", "set" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. When an element is referred to as being "on" or "under" another element, the element can be "directly" or "indirectly" located on the other element, or there may be one or more intermediate elements. The terms "first", "second", "third", etc. are only for the convenience of describing the present technical solution, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first", "second", "third", etc. can explicitly or implicitly include one or more of the features. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to the specific circumstances.
[0023] See also Figures 1 to 3, is a paper machine roller device of the utility model, which includes a roller body 1, a positioning assembly 2, a blanket replacement assembly 3, a driver 4, a water receiving assembly 5 and a connecting plate 6. The positioning assembly 2 includes a transmission side frame 21, an operating side frame 22 and a cantilever beam 23, the transmission side frame 21 and the operating side frame 22 are fixed to the ground, the roller body 1 is connected between the transmission side frame 21 and the operating side frame 22, and the cantilever beam 23 is connected to the transmission side frame 21 and the operating side frame 22 at the same time. The blanket replacement assembly 3 includes a pull rod 31, a first extraction seat 32 and a second extraction seat 33, the pull rod 31 is connected to one end of the cantilever beam 23 away from the operating side frame 22, and the pull rod 31 is fixed to the ground; the first extraction seat 32 and the second extraction seat 33 are respectively arranged on the upper and lower sides of the operating side frame 22.
[0024] It can be understood that after the first withdrawal seat 32 and the second withdrawal seat 33 are withdrawn, a space for changing blankets can be created, and the blankets can be directly inserted into the original setting space of the first withdrawal seat 32 and the second withdrawal seat 33 for installation and replacement. The blanket replacement time of the roller part is greatly shortened, the safety is improved, the work efficiency is improved, the process of pulling out the blankets is simplified, the dependence on the operator's technical proficiency is reduced, the difficulty and labor intensity of blanket replacement work are reduced, and the production arrangement plan of base paper production is beneficial.
[0025] Among them, the transmission side frame 21, the operating side frame 22 and the pull rod 31 are arranged parallel to each other, and the cantilever beam 23 is perpendicular to the transmission side frame 21 and the operating side frame 22. The transmission side frame 21, the operating side frame 22 and the pull rod 31 are all fixed on the ground through the fastening plate 24, and the fastening plate 24 is connected with a fastener, which can be an explosive bolt, so that the transmission side frame 21, the operating side frame 22 and the pull rod 31 can be stably fixed on the ground. The cantilever beam 23 is supported and connected and fixed by the operating side frame 22 and the transmission side frame 21. The pull rod 31 is fixedly connected to the cantilever beam 23 and also fixedly connected to the fastening plate 24. The pull rod 31 serves as a locking fulcrum to ensure that after the first extraction seat 32 and the second extraction seat 33 are extracted, the cantilever beam 23 and the roller body 1 will not fall to the operating side, thereby ensuring the safety during the carpet changing process. The number of the pull rods 31 can be multiple, which can strengthen the support force of the cantilever beam 23, making the overall structure more stable and having higher strength.
[0026] Further, the connecting plate 6 is connected to the roller body 1, the driver 4 is installed on the operating side frame 22, and the output end of the driver 4 is connected to the connecting plate 6, and the driver 4 is used to drive the connecting plate 6 to move, so as to drive the roller body 1 to move. Specifically, the driver 4 can drive the roller body 1 to move, so as to drive the roller body 1 to move within a certain range, so as to facilitate the position change of the roller body 1. The driver 4 can be a pneumatic driver, a hydraulic driver or an electric driver.
[0027] In addition, the water receiving assembly 5 is connected to the connecting plate 6, and the water receiving assembly 5 is arranged corresponding to the roller body 1, and is used to process the water on the roller body 1. Specifically, the water receiving assembly 5 includes a water receiving tray 53 connected to the connecting plate 6 and a scraper 52 arranged on the water receiving tray 53, and the water receiving tray 53 is arranged corresponding to the roller body 1. The water receiving tray 53 is provided with a drainage hole and a drainage pipe arranged corresponding to the drainage hole. It can be understood that since the wet blanket in the blanket runs with water on the roller body 1, there will be water on the roller body 1. If there is too much water during the operation, it will cause splashing and affect the production process. The function of the scraper 52 is to scrape the water on the roller body 1 or the water in the wet blanket into the water receiving tray 53, and when the roller body 1 runs at high speed, a lot of water will automatically splash out of the wet blanket. At this time, the water receiving tray 53 can also receive the splashed water into the drainage hole and drain it along the drainage pipe to ensure the normal progress of the papermaking process.
[0028] There are multiple scrapers 52 , and the multiple scrapers 52 scrape the water retained on the roller body 1 together. The scrapers 52 are arranged at intervals along the circumferential direction of the roller body 1 .
[0029] In general, the paper machine roller device can create a space for changing blankets through the arrangement of the first extraction seat 32 and the second extraction seat 33. The blanket can be directly inserted into the original setting space of the first extraction seat 32 and the second extraction seat 33 for installation and replacement. The blanket replacement time of the roller part is greatly shortened, the safety is improved, the work efficiency is improved, the process of pulling out the blanket is simplified, the dependence on the operator's process proficiency is reduced, the difficulty and labor intensity of blanket replacement work are reduced, and it is beneficial to the production arrangement plan of base paper production. At the same time, through the arrangement of the water receiving component 5, it can receive moisture and drainage from the roller body 1 during operation, ensure the normal progress of the papermaking process, and improve the stability of the quality of the finished paper. At the same time, the driver 4 can drive the roller body 1 to move, so as to drive the roller body 1 to move within a certain range, so as to facilitate the position replacement of the roller body 1. And because the water receiving component 5 is connected to the connecting plate 6, when the roller body 1 needs to be disassembled for maintenance, it is not necessary to disassemble the water receiving component 5, thereby reducing the workload.
[0030] It can be understood that the above embodiments only express the preferred implementation methods of the utility model, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the patent scope of the utility model. It should be pointed out that, for ordinary technicians in this field, without departing from the concept of the utility model, the above-mentioned technical features can be freely combined, and several deformations and improvements can be made, which all belong to the protection scope of the utility model. Therefore, all equivalent changes and modifications made to the scope of the claims of the utility model should fall within the scope of the claims of the utility model.
Claims
1. A paper machine roller device, characterized in that: It comprises a roller body (1), a positioning assembly (2), a blanket replacement assembly (3), a driver (4), a water receiving assembly (5), and a connecting plate (6); The positioning assembly (2) comprises a transmission side frame (21), an operating side frame (22) and a cantilever beam (23); the transmission side frame (21) and the operating side frame (22) are fixed to the ground; the roller body (1) is connected between the transmission side frame (21) and the operating side frame (22); and the cantilever beam (23) is simultaneously connected to the transmission side frame (21) and the operating side frame (22); The blanket replacement assembly (3) comprises a pull rod (31), a first pull-out seat (32) and a second pull-out seat (33); the pull rod (31) is connected to one end of the cantilever beam (23) away from the operating side frame (22); the pull rod (31) is fixed on the ground; the first pull-out seat (32) and the second pull-out seat (33) are separately arranged on the upper and lower sides of the operating side frame (22); The connecting plate (6) is connected to the roller body (1), the driver (4) is mounted on the operating side frame (22), and the output end of the driver (4) is connected to the connecting plate (6), and the driver (4) is used to drive the connecting plate (6) to move, thereby driving the roller body (1) to move; The water receiving assembly (5) is connected to the connecting plate (6), and the water receiving assembly (5) is arranged corresponding to the roller body (1) and is used to process water on the roller body (1).
2. The paper machine roller device according to claim 1, characterized in that: The transmission side frame (21), the operating side frame (22) and the pull rod (31) are arranged parallel to each other.
3. The paper machine roller device according to claim 1, characterized in that: The cantilever beam (23) is perpendicular to the transmission side frame (21) and the operation side frame (22).
4. The paper machine roller device according to claim 1, characterized in that: The water receiving assembly (5) comprises a water receiving tray (53) connected to the connecting plate (6) and a scraper (52) arranged on the water receiving tray (53); the water receiving tray (53) is arranged corresponding to the roller body (1).
5. The paper machine roller device according to claim 4, characterized in that: There are multiple scrapers (52), and the multiple scrapers (52) together scrape the moisture remaining on the roller body (1).
6. The paper machine roller device according to claim 4, characterized in that: The water receiving tray (53) is provided with a drainage hole and a drainage pipe corresponding to the drainage hole.
7. The paper machine roller device according to claim 1, characterized in that: The driver (4) is a pneumatic driver, a hydraulic driver or an electric driver.
8. The paper machine roller device according to claim 1, characterized in that: The transmission side frame (21), the operating side frame (22) and the pull rod (31) are all fixed on the ground via a fastening plate (24), and a fastener is connected to the fastening plate (24).