An intelligent maintenance and insulation device for wind power equipment foundation concrete

By designing an intelligent curing and insulation device for foundation concrete for wind power equipment, the temperature adjustment gap is formed using the annular slide rail and the movable cover, the problem of untimely adjustment of the surface curing temperature of the foundation concrete is solved, and timely adjustment and precise control of the temperature are achieved to avoid cracks.

CN222716024UActive Publication Date: 2025-04-04THE 1ST ENG CO LTD OF CHINA RAILWAY CONSTR ELECTRIFICATION BUREAU GRP
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Patent Information

Application Number
CN202421493965.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-04-04
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

In the prior art, the curing temperature of the foundation concrete surface of wind power equipment is not adjusted in time, resulting in the temperature difference not within the specified range, resulting in cracks on the surface of the foundation concrete.

Method used

An intelligent curing and insulation device for foundation concrete of wind power equipment is designed, including insulation pipes laid on the surface of the foundation concrete. Two coaxial annular slide rails are arranged above the surface of the foundation concrete. Multiple fixed covers and movable covers are fixedly connected below the annular slide rail. During the sliding process of the movable cover, the movable cover cooperates with the fixed cover to form a temperature adjustment gap. The air takes away the heat of the insulation pipe and adjusts the surface curing temperature of the foundation concrete.

Benefits of technology

The timely adjustment of the surface curing temperature of the foundation concrete is achieved, the adjustment process is simplified, and the maintenance temperature can be accurately controlled, avoiding the cracks on the surface of the foundation concrete.

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Abstract

An intelligent curing and heat-insulating device for wind power equipment foundation concrete comprises a heat-insulating pipe laid on the surface of the foundation concrete, two coaxial annular slide rails are arranged above the surface of the foundation concrete, the two annular slide rails are radially spaced and distributed along the surface of the foundation concrete, a plurality of fixed covers distributed along the circumference thereof are fixedly connected below the annular slide rails, a window area is provided between two adjacent fixed covers, a movable cover which can slide circumferentially along the annular slide rail is provided on one side of the window area, the movable cover cooperates with the fixed cover in the sliding process to cover all the heat-insulating pipes, or the movable cover and the fixed cover are staggered to form a temperature-adjusting gap, the utility model can timely adjust the surface curing temperature, and the adjustment process is simple and easy to operate.
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Description

Technical Field

[0001] The utility model relates to the technical field of wind power equipment foundation concrete maintenance, in particular to an intelligent maintenance and heat preservation device for wind power equipment foundation concrete. Background Art

[0002] With the continuous development of my country's wind power industry, the volume of wind turbine foundation concrete has also been expanding, making its maintenance more difficult. In the prior art, the foundation concrete is laid with insulation pipes on the surface to reduce the temperature difference between the inside and outside, so that the temperature difference between the inside and outside is within a certain range, thereby avoiding cracks on the surface of the foundation concrete.

[0003] However, with the increase of curing time, the curing temperature of the foundation concrete surface gradually increases, which reduces the temperature difference between the foundation concrete surface and the interior, resulting in the temperature difference not being within the specified range, and further causing cracks on the foundation concrete surface. Therefore, during the foundation concrete surface curing process, its surface curing temperature needs to be adjusted. At present, the foundation concrete surface curing temperature is mostly adjusted by adjusting the water temperature in the insulation pipe. Due to the large volume of foundation concrete and its high water consumption, it takes a long time to adjust the water temperature, resulting in untimely adjustment of the foundation concrete surface curing temperature. Utility Model Content

[0004] In order to solve the problem of untimely adjustment of surface curing temperature of foundation concrete in the prior art, the utility model provides an intelligent curing and insulation device for wind power equipment foundation concrete, which can adjust the surface curing temperature in time, and the adjustment process is simple and easy to operate.

[0005] In order to achieve the above-mentioned purpose, the specific scheme adopted by the utility model is: an intelligent maintenance and insulation device for concrete foundation of wind power equipment, including an insulation pipe laid on the surface of foundation concrete, two coaxial annular slide rails are arranged above the surface of foundation concrete, the two annular slide rails are radially spaced and distributed along the surface of foundation concrete, and a plurality of fixed covers distributed along the circumference thereof are fixedly connected to the lower part of the annular slide rail, and a window area is provided between two adjacent fixed covers, and a movable cover that can slide circumferentially along the annular slide rail is provided on one side of the window area, and the movable cover cooperates with the fixed cover during sliding to cover all the insulation pipes or the movable cover and the fixed cover are staggered to form a temperature adjustment gap.

[0006] As an optimization solution for the above-mentioned intelligent maintenance and insulation device for concrete foundation of wind power equipment: a limit block for limiting its extreme position is provided on the lower surface of the movable cover.

[0007] As another optimization solution of the above-mentioned intelligent maintenance and insulation device for wind power equipment foundation concrete: each annular slide rail is fixedly connected to the foundation concrete surface through a plurality of support legs, and the plurality of support legs are evenly spaced along the circumference of the corresponding annular slide rail.

[0008] As another optimization scheme of the above-mentioned intelligent maintenance and insulation device for concrete foundation of wind power equipment: the two annular slide rails are both provided with annular slide grooves with openings facing upwards, and the movable cover is provided with a plurality of sliders that can slide along the corresponding annular slide grooves.

[0009] As another optimization scheme of the above-mentioned intelligent maintenance and insulation device for concrete foundation of wind power equipment: the movable cover is provided with two arc-shaped slide grooves corresponding to the annular slide rail, and the top end of the annular slide rail can extend into the arc-shaped slide groove and slide relative to the arc-shaped slide groove.

[0010] As another optimization solution of the above-mentioned intelligent maintenance and insulation device for concrete foundation of wind power equipment: an insulation layer is laid on the lower surface of the movable cover to fill the gap between the fixed cover when the movable cover is located above the fixed cover.

[0011] As another optimization scheme of the above-mentioned intelligent maintenance and insulation device for concrete foundation of wind power equipment: the fixed cover and the movable cover both include two support rods extending radially along the annular slide rail and extending circumferentially along the annular slide rail, and both ends of the two support rods are connected by arc rods to form a closed accommodating space, and the accommodating space is filled with insulation material.

[0012] As another optimization scheme of the above-mentioned intelligent maintenance and insulation device for concrete foundation of wind power equipment: a plurality of reinforcing rods are arranged in the accommodating space, and the reinforcing rods are evenly distributed radially along the annular slide rail to divide the accommodating space into a plurality of filling areas, and the insulation material is located in the filling areas.

[0013] As another optimization scheme of the above-mentioned intelligent maintenance and insulation device for concrete foundation of wind power equipment: both annular slide rails are provided with annular slide grooves opening upward, and two reinforcing rods cooperating with the corresponding annular slide grooves are arranged in the accommodating space, and the reinforcing rods are located in the annular slide grooves and slide along the annular slide grooves.

[0014] As another optimization solution for the above-mentioned intelligent maintenance and insulation device for concrete foundation of wind power equipment: the fixed cover, the movable cover and the annular slide rail are made of lightweight materials.

[0015] Compared with the prior art, the utility model has the following beneficial effects:

[0016] The utility model provides an intelligent curing and heat-insulating device for wind power equipment foundation concrete, which is provided with a plurality of fixed covers and movable covers. During the sliding process of the movable cover, a temperature-adjusting gap is formed between the movable cover and the fixed cover, and the air takes away the heat of the insulation pipe, thereby reducing the surface curing temperature of the foundation concrete, that is, the surface curing temperature of the foundation concrete can be adjusted in time. At the same time, the surface curing temperature of the foundation concrete can be accurately controlled by adjusting the size of the temperature-adjusting gap, and the whole control process is simple and easy to operate. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural schematic diagram of the utility model;

[0018] Figure 2 yes Figure 1 A partial enlarged view of

[0019] Figure 3 is a partial enlarged view of the connection between the movable cover and the annular slide rail in Example 4;

[0020] Figure 4 This is a bottom view when the movable cover and the fixed cover cover all the insulation pipes;

[0021] Figure 5 It is a bottom view when the movable cover and the fixed cover are offset;

[0022] Figure 6 It is a schematic diagram of the structure of the utility model in Example 6;

[0023] Figure numerals: 1. foundation concrete, 2. annular slide rail, 201. annular slide groove, 202. supporting leg, 3. temperature adjustment gap, 4. fixed cover, 5. movable cover, 501. slider, 502. arc-shaped slide groove, 503. limit block, 6. insulation layer, 7. support rod, 8. arc-shaped rod, 9. accommodating space, 901. reinforcement rod. DETAILED DESCRIPTION

[0024] The technical solution of the present invention is further elaborated in detail below in conjunction with specific embodiments. The parts that are not described and disclosed in detail in the following embodiments of the present invention should be understood as existing technologies that are known or should be known to those skilled in the art, such as the structure of the fixing frame, the structure of the fixing clamp, how the fixing frame is fixed to the surface of the foundation concrete 1, how the fixing cover 4 is connected to the annular slide rail 2, etc.

[0025] Example 1

[0026] With the continuous development of my country's wind power industry, the volume of the wind turbine foundation concrete 1 is also constantly expanding. The wind turbine foundation concrete 1 is a truncated cone structure with a larger overall lower part and a larger span from the peripheral support structure to the center upper part. Figure 1 As shown, the inclined annular surface of the foundation concrete 1 needs to be cured.

[0027] An intelligent maintenance and insulation device for wind power equipment foundation concrete 1 includes an insulation pipe laid on the surface of the foundation concrete 1. The insulation pipe is a hose and is fixedly connected to the surface of the foundation concrete 1 through a fixing frame. In this embodiment, the insulation pipe is arranged around the center of the foundation concrete 1. At the same time, a plurality of fixing clamps for fixing the insulation pipe are installed on the fixing frame. The fixing clamps slide on the fixing frame and can be fixed, that is, the distance between two adjacent fixing clamps on the fixing frame can be adjusted, and the insulation spacing of the insulation pipe can be further adjusted. Two coaxial annular slide rails 2 are arranged above the surface of the foundation concrete 1. The two annular slide rails 2 are radially spaced apart along the surface of the foundation concrete 1. Each annular slide rail 2 is fixedly connected to the surface of the foundation concrete 1 through a plurality of support legs 202. The plurality of support legs 202 are evenly spaced apart circumferentially along the corresponding annular slide rail 2, such as Figure 2 As shown, the support leg 202 is vertically arranged, and the top of the support leg 202 is fixedly connected to the bottom of the corresponding annular slide rail 2, and the connection between the two is bolted or welded; the bottom of the support leg 202 is fixedly connected to the surface of the foundation concrete 1, and the connection between the two is bolted or integrally connected. The support leg 202 is a concrete structure or steel. When the support leg 202 is a concrete structure, when pouring the foundation concrete 1, multiple support legs 202 are poured on its surface, the bottom end of the support leg 202 is integrally connected to the foundation concrete 1, and the top end of the support leg 202 is bolted to the annular slide rail 2; when the support leg 202 is steel, the connection between the top end of the support leg 202 and the annular slide rail 2 is welded, and the connection between the bottom end of the support leg 202 and the foundation concrete 1 is bolted. In this embodiment, the support leg 202 is steel, and the connection between the top end of the support leg 202 and the annular slide rail 2 is welded, and the connection between the bottom end of the support leg 202 and the foundation concrete 1 is bolted. In this embodiment, the number of the supporting legs 202 is 8 and they are evenly divided into two groups, that is, one annular slide rail 2 is connected to the foundation concrete 1 through four supporting legs 202 .

[0028] like Figure 4As shown, a plurality of fixed covers 4 distributed along the circumference of the annular slide rail 2 are fixedly connected to the bottom thereof, and the plurality of fixed covers 4 are evenly spaced along the circumference of the annular slide rail 2. The lower surface of the fixed covers 4 is parallel to the surface of the foundation concrete 1 and there is a gap between the two for placing the insulation pipe. In the present embodiment, the number of the fixed covers 4 is 7 and they are fan-shaped structures, and there is a window area between two adjacent fixed covers 4. A movable cover 5 that can slide circumferentially along the annular slide rail 2 is provided on one side of the window area. The movable cover 5 is located above the annular slide rail 2 and can slide along the annular slide rail 2. During the sliding process of the movable cover 5, it can cooperate with the fixed cover 4 to cover all the insulation pipes or be staggered with the fixed cover 4 to form a temperature regulating gap 3. In the initial stage of maintenance, the movable cover 5 slides to the top of the window area and closes the window area, so that the movable cover 5 and the fixed cover 4 are spliced ​​to form a circular cover to cover all the insulation pipes to avoid heat loss of the insulation pipes; as shown Figure 5 As shown, as the curing time increases, the temperature of the surface of the foundation concrete 1 needs to be adjusted, so the movable cover 5 is slid so that a part of the movable cover 5 is located above the fixed cover 4 and the other part is located above the empty window area, and then the movable cover 5 and the fixed cover 4 are staggered to expose a part of the empty window area to form a temperature adjustment gap 3, that is, the temperature of the foundation concrete 1 can be adjusted in time; in this embodiment, the temperature of the surface of the foundation concrete 1 can be adjusted by adjusting the width of the temperature adjustment gap 3, that is, the temperature of the surface of the foundation concrete 1 can be controlled more accurately.

[0029] The fixed cover 4 , the movable cover 5 and the annular slide rail 2 are made of light materials, which facilitates the movement of the movable cover 5 .

[0030] The above is a basic implementation method of the utility model, which can be further improved, optimized and limited on the basis of the above to obtain the following embodiments:

[0031] Example 2

[0032] This embodiment is an improved solution of an intelligent curing and heat preservation device for wind power equipment foundation concrete 1 made on the basis of embodiment 1. Its main structure is the same as that of embodiment 1, and the improvement lies in that: a limit block 503 for limiting its extreme position is provided on the lower surface of the movable cover 5. Specifically, Figure 4 As shown, the lower edge of the movable cover 5 is provided with a stopper 503 extending downward, and the bottom end of the stopper 503 passes through the annular slide rail 2 and extends below the upper surface of the fixed cover 4. During the sliding process of the movable cover 5, when the upper stopper 503 of the movable cover 5 touches the movable cover 5 on its left side, the movable cover 5 and the fixed cover 4 are spliced ​​to form a circular cover covering all the insulation pipes; when the upper stopper 503 of the movable cover 5 touches the movable cover 5 on its right side, the movable cover 5 is superimposed on the fixed cover 4, and the width of the temperature adjustment gap 3 is the largest. The setting of the stopper 503 can limit the extreme position of the sliding of the movable cover 5 and avoid collision between the movable covers 5.

[0033] Example 3

[0034] This embodiment is an improved solution for an intelligent maintenance and insulation device for wind power equipment foundation concrete 1 made on the basis of embodiment 1. Its main structure is the same as that of embodiment 1, and the improvement lies in that: the connection method between the movable cover 5 and the annular slide rail 2 is that both annular slide rails 2 are provided with an annular slide groove 201 with an opening facing upward, and the movable cover 5 is provided with a plurality of sliders 501 that can slide along the corresponding annular slide grooves 201, such as Figure 2 As shown, two groups of sliders 501 are arranged on the lower surface of the movable cover 5, and the two groups of sliders 501 correspond to the two annular grooves 201 one by one. The number of sliders 501 in each group is two and they are arranged along the circumference of the annular groove 201. The top of the slider 501 is fixedly connected to the movable cover 5, and the bottom of the slider 501 extends into the annular groove 201 and can slide along the annular groove 201.

[0035] Example 4

[0036] This embodiment is an improved solution of an intelligent curing and heat preservation device for wind power equipment foundation concrete 1 made on the basis of embodiment 1. Its main structure is the same as that of embodiment 1, and the improvement lies in: Figure 3 As shown, the connection method between the movable cover 5 and the annular slide rail 2 is that two arc-shaped slide grooves 502 corresponding to the annular slide rail 2 are opened on the movable cover 5, the top end of the annular slide rail 2 can extend into the arc-shaped slide groove 502 and slide relative to the arc-shaped slide groove 502, and the upper surface of the annular slide rail 2 has a convex ring, and the bottom end of the convex ring extends into the arc-shaped slide groove 502.

[0037] Example 5

[0038] This embodiment is an improved solution for an intelligent maintenance and insulation device for wind power equipment foundation concrete 1 based on Embodiment 1. Its main structure is the same as that of Embodiment 1, and the improvement lies in that an insulation layer 6 is laid on the lower surface of the movable cover 5 to fill the gap between the two when the movable cover 5 is located above the fixed cover 4, thereby improving the insulation effect of the insulation device.

[0039] Example 6

[0040] This embodiment is an improved solution of an intelligent curing and heat preservation device for wind power equipment foundation concrete 1 made on the basis of embodiment 1. Its main structure is the same as that of embodiment 1, and the improvement lies in: Figure 6As shown, the fixed cover 4 and the movable cover 5 are further defined. Both the fixed cover 4 and the movable cover 5 include two support rods 7 extending radially and circumferentially along the annular slide rail 2. Both ends of the two support rods 7 are connected by arc rods 8 to form a closed accommodation space 9. The accommodation space 9 is filled with thermal insulation material. In this embodiment, the thermal insulation material is a thermal insulation film. A plurality of reinforcing rods 901 are arranged in the accommodation space 9. The reinforcing rods 901 are evenly spaced radially along the annular slide rail 2 to divide the accommodation space 9 into a plurality of filling areas. The thermal insulation material is located in the filling areas. Both annular slide rails 2 are provided with an annular chute 201 with an opening facing upward. In this embodiment, two reinforcing rods 901 cooperating with the corresponding annular chute 201 are arranged in the accommodation space 9. The reinforcing rods 901 are of an arc structure and can be located in the annular chute 201 and slide along the annular chute 201.

[0041] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. An intelligent maintenance and insulation device for wind power equipment foundation concrete, comprising an insulation pipe laid on the surface of foundation concrete (1), characterized in that: Two coaxial annular slide rails (2) are arranged above the surface of the foundation concrete (1), the two annular slide rails (2) are radially spaced and distributed along the surface of the foundation concrete (1), a plurality of fixed covers (4) distributed along the circumference of the annular slide rails (2) are fixedly connected below the annular slide rails (2), a hollow window area is provided between two adjacent fixed covers (4), and a movable cover (5) capable of sliding along the circumference of the annular slide rails (2) is provided on one side of the hollow window area, and the movable cover (5) cooperates with the fixed cover (4) during the sliding process to cover all the thermal insulation pipes, or the movable cover (5) and the fixed cover (4) are staggered to form a temperature adjustment gap (3).

2. The intelligent maintenance and insulation device for wind power equipment foundation concrete according to claim 1, characterized in that: The lower surface of the movable cover (5) is provided with a limit block (503) for limiting its extreme position.

3. The intelligent maintenance and insulation device for wind power equipment foundation concrete according to claim 1, characterized in that: Each annular slide rail (2) is fixedly connected to the surface of the foundation concrete (1) via a plurality of support legs (202), and the plurality of support legs (202) are evenly spaced and distributed along the circumference of the corresponding annular slide rail (2).

4. The intelligent maintenance and heat preservation device for wind power equipment foundation concrete according to claim 1, characterized in that: The two annular slide rails (2) are each provided with an annular slide groove (201) with an opening facing upward, and the movable cover (5) is provided with a plurality of sliding blocks (501) capable of sliding along the corresponding annular slide grooves (201).

5. The intelligent maintenance and insulation device for wind power equipment foundation concrete according to claim 1, characterized in that: The movable cover (5) is provided with two arc-shaped slide grooves (502) corresponding to the annular slide rail (2), and the top end of the annular slide rail (2) can extend into the arc-shaped slide groove (502) and slide relative to the arc-shaped slide groove (502).

6. The intelligent maintenance and heat preservation device for wind power equipment foundation concrete according to claim 1, characterized in that: The lower surface of the movable cover (5) is paved with a heat-insulating layer (6) so that when the movable cover (5) is located above the fixed cover (4), the gap between the two can be filled.

7. The intelligent maintenance and insulation device for wind power equipment foundation concrete according to claim 1, characterized in that: The fixed cover (4) and the movable cover (5) both comprise two support rods (7) extending radially along the annular slide rail (2) and extending circumferentially along the annular slide rail (2), and both ends of the two support rods (7) are connected by arc rods (8) to form a closed accommodation space (9), and the accommodation space (9) is filled with heat-insulating material.

8. The intelligent maintenance and heat preservation device for wind power equipment foundation concrete according to claim 7, characterized in that: A plurality of reinforcing rods (901) are arranged in the accommodation space (9), and the reinforcing rods (901) are evenly spaced radially along the annular slide rail (2), so as to divide the accommodation space (9) into a plurality of filling areas, and the heat-insulating material is located in the filling areas.

9. The intelligent maintenance and heat preservation device for wind power equipment foundation concrete according to claim 7, characterized in that: Both annular slide rails (2) are provided with annular slide grooves (201) opening upwards, and two reinforcing rods (901) cooperating with the corresponding annular slide grooves (201) are arranged in the accommodating space (9), and the reinforcing rods (901) are located in the annular slide grooves (201) and slide along the annular slide grooves (201).

10. The intelligent maintenance and heat preservation device for wind power equipment foundation concrete according to claim 1, characterized in that: The fixed cover (4), the movable cover (5) and the annular slide rail (2) are made of lightweight materials.