Crude foil engine mounting structure

Abstract

The utility model discloses a crude foil engine mounting structure and a construction method thereof. The crude foil engine mounting structure comprises a crude foil engine mounting area and a transporting and hoisting area, the crude foil engine mounting area is arranged in the two-layer integral terrace structure; the two-layer integral terrace structure is composed of a first-layer terrace on the ground and a second-layer terrace on the ground. A plurality of groups of matrix type 6m * 6m overhead equipment mounting platforms are arranged between the ground first-layer terrace and the ground second-layer terrace; the overhead equipment mounting platform axially and vertically corresponds to a plurality of groups of matrix type multilateral irregular crude foil equipment holes; the raw foil platform adjustable support is arranged on the ground two-layer terrace; the overhead equipment mounting platform is provided with an overhead equipment mounting platform hole; the overhead equipment mounting platform is composed of support point positions; the overhead equipment mounting platform support is arranged on a floor on the ground in a point location manner; according to the utility model, irregular matrix type equipment hole mounting of a large-scale copper foil plant can be met, and the production efficiency is improved.

Description

Technical Field

[0001] The utility model belongs to the installation auxiliary technology of a large-scale foil production machine, in particular to an installation structure of a foil production machine. Background Art

[0002] With the rapid development of my country's modern industry, electrolytic copper foil, as a key material widely used in the field of high-tech, is indispensable in a series of high-tech products such as new energy vehicle batteries, circuit board manufacturing, and electronic equipment production, and the demand is increasing day by day. Therefore, social development has also put forward higher and more stringent requirements for the workshops that produce high-precision electrolytic copper foil. Providing a large-scale electrolytic copper foil plant solution that meets production requirements has also become a problem that many well-known electrolytic copper foil companies need to solve urgently; the most important link in actual production is the large-area ultra-flat integral molding process floor with cleanliness requirements as the workshop for producing electrolytic copper foil raw foil, and it plays a vital role in meeting the functional use requirements in copper foil production.

[0003] In the high-end electrolytic copper foil project, the total floor area of ​​the single raw foil workshop is about 5700㎡, of which the floor needs to reserve 60 matrix-type irregular equipment openings (14.77㎡) for raw foil machine equipment; 5 movable cover protection lifting openings (5.3m*5.3m). In order to meet the functional use requirements, the factory is also equipped with floor deformation joints and two types of tracks; and 60 large-scale raw foil machine equipment (L=5m, W=2m, H=4.4m) need to be installed at multiple points on the upper and lower floors with high precision. Therefore, the quality standards for the overall load, floor flatness, cleanliness, etc. of the floor are extremely strict; in addition to meeting the above requirements, the floor is also required to meet the dynamic load bearing capacity in subsequent use and prevent cracking, and the large area (5700㎡) of the floor is formed as a whole at one time, so the construction work is extremely difficult, and this type of factory floor is rare, and there is no complete construction method for reference. Utility Model Content

[0004] In view of the above-mentioned difficulties, the utility model provides an installation structure of a foil machine and a construction method thereof. The utility model improves the opening structure and installation construction of the foil machine, while meeting the functional requirements of the foil machine installation operation and material transportation and use and the cleanliness of the factory building, and ensures the overall forming of the large-area floor of the irregular matrix equipment opening of the large copper foil factory building, effectively solving the problem of difficult control of flatness and complex construction process in complex floor conditions, saving construction period, reducing construction cost, improving construction quality, and having remarkable engineering application practice effects, which is of great significance to promoting technological progress in the industry.

[0005] In order to solve the existing technical problems, the utility model adopts the following technical solutions (to be added after confirmation):

[0006] A raw foil machine installation structure, the raw foil machine installation structure comprises a raw foil machine installation area and a transportation and hoisting area; the raw foil machine installation area is arranged in a two-layer integral floor structure; the two-layer integral floor structure is composed of a first floor and a second floor; a plurality of matrix-type 6m*6m overhead equipment installation platforms are arranged between the first floor and the second floor; the overhead equipment installation platforms are axially vertically corresponding to a plurality of matrix-type polygonal irregular raw foil equipment openings; wherein:

[0007] The opening of the raw foil equipment is composed of structural columns, structural beams; a cantilever plate; b cantilever plate and raw foil platform support points; a cantilever plate is arranged on the inner side of the frame beam of the opening of the raw foil equipment, and the cantilever plate steel bars are connected with the steel bars of the equipment opening frame beam; the adjustable support of the raw foil platform is arranged on the second floor of the ground; the overhead equipment installation platform is composed of the overhead equipment installation platform opening; the support points of the overhead equipment installation platform; the support points of the overhead equipment installation platform are arranged on the first floor of the ground.

[0008] Furthermore, each of the adjustable supports of the raw foil platform is composed of a steel gasket, a column base flange, a center top screw, an adjusting bolt, a long-distance bolt hole, a fixing bolt and a rubber gasket; the steel gasket is connected to the ground structure layer through a fixing bolt; the fixing bolt is adjusted in both horizontal and vertical directions through the long-distance bolt holes arranged diagonally and in parallel; the steel gasket is connected to the column base flange through an adjusting bolt; the column base flange is connected to the column base through the center top screw; a rubber gasket is arranged between the steel gasket and the column base flange; and a raw foil machine sleeve is arranged on the column base.

[0009] Furthermore, each of the supporting points of the overhead equipment installation platform is composed of an embedded steel plate, a welding plate, a column foot, an equipment column foot sleeve, an adjusting bolt, an intermediate top screw, and a bolt adjustment hole; the welding plate is fixed to the embedded steel plate by welding and connected to the ground structure layer; the column foot is connected to the equipment column foot sleeve by an adjusting bolt; the intermediate top screw is connected to the column foot by an adjusting bolt, and the adjusting bolt is adjusted to the corresponding position through the adjusting hole according to the height to fix the column foot to the equipment column foot sleeve.

[0010] Furthermore, the opening of the overhead equipment installation platform is a square opening.

[0011] Furthermore, a PVC dust cover is provided on the opening of the raw foil equipment; a channel steel is provided at the boundary line between the equipment opening and the PVC dust cover, and an angle iron is provided under the channel steel; the angle iron is anchored and connected to the overall floor structure by expansion bolts.

[0012] Furthermore, a traveling beam is also provided on the foil machine installation structure.

[0013] Beneficial effects:

[0014] 1. The utility model adopts a construction method for the overall construction of the plant structure based on the foil production equipment, which solves the problem of difficult installation of large equipment (L=5m, W=2m, H=4.4m) inside the plant, and improves the efficiency of high-precision upper and lower multi-point foil production equipment installation.

[0015] 2. The overhead equipment installation platform and the second-floor structural floor slab of the utility model are cast using C35 concrete one-time forming ground, which solves the floor strength of the overweight and high-precision raw foil equipment under load. At the same time, the one-time forming ground provides installation operation time and space for the raw foil equipment, avoiding the problems of secondary transportation of raw foil equipment components, equipment lifting and transportation; the utility model saves construction costs and shortens the construction period; the utility model increases construction efficiency and saves time and labor costs.

[0016] 3. The utility model adopts the construction technology of pre-embedded steel plates for the foil machine, which solves the problem of the foil machine's pre-embedded parts damaging the integrity of the floor when embedded, and uses elastic cushions for fine-tuning to ensure the level of the foil machine equipment; increases the area of ​​the embedded steel plates, increases the force-bearing area of ​​the equipment on the ground, and prevents the equipment from damaging the ground.

[0017] 4. The utility model adopts a reasonable division of the second-floor bottom formwork erection area, optimizes the construction process steps, and first carries out the second-floor large-area floor structure layer and frame beam bottom formwork erection outside the area affected by the overhead equipment installation platform construction; the first-floor and second-floor overhead equipment installation platform area formwork and concrete pouring are started simultaneously; it solves the problem that the load of the steel structure platform cannot meet the dynamic load bearing capacity of large equipment operation, and at the same time can effectively solve the problem of too long process gap of the concrete structure, saving construction time.

[0018] 5. The utility model utilizes the permanent equipment crane beam to solve the horizontal transportation problem during construction, saving the investment in construction equipment and reducing costs.

[0019] 6. In the utility model, the irregular matrix equipment opening is provided with a cantilever structure. This structural measure reduces the difficulty of opening construction. At the same time, the cantilever steel bars are connected with the steel bars of the equipment opening frame beam, which effectively solves the problem of installation of adjustable support points and increases the strength of the opening.

[0020] 7. The utility model reserves matrix-type irregular equipment openings for foil production machines, rationally plans the construction area, and utilizes matrix-type overhead equipment installation platforms as the stress-bearing surface of the formwork support frame, thereby reducing the erection height of the formwork support system and solving the difficulty of installing the formwork for the matrix-type irregular equipment openings, thereby improving the safety factor.

[0021] 8. The utility model provides an effective PVC cover support system by providing a channel steel along the inner side perimeter of the equipment opening and anchoring it to the side elevation structure of the opening. At the same time, a PVC cover is provided on the equipment opening to transform the irregular open equipment opening into a regular rectangular opening and close it with the equipment, thereby effectively ensuring the safety of the overall floor structure and meeting the cleanliness requirements. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the overall structure of the installation structure of a foil production machine of the utility model;

[0023] Figure 2 This is a schematic diagram of the detailed structure index of a foil production machine installation structure of the utility model:

[0024] Figure 2-1 AA section view of the installation structure of a foil production machine of the utility model;

[0025] Figure 2-2 This is a cross-sectional view of a foil production machine installation structure method 1-1 of the utility model;

[0026] Figure 3 This is a schematic diagram of the opening and cantilever structure of a foil machine in a foil machine installation structure of the utility model;

[0027] Figure 3-1 It is a schematic diagram of a structural node of a hole cantilever plate of a foil machine equipment in a foil machine installation structure of the utility model;

[0028] Figure 4 This is a schematic diagram of the hole structure of a foil machine in a foil machine installation structure of the utility model;

[0029] Figure 4-1 This is a sectional view of the equipment opening AA in the installation structure of a foil production machine of the utility model;

[0030] Figure 5 This is a point distribution diagram of the openings of a foil machine in a foil machine installation structure of the utility model;

[0031] Figure 5-1 This is a cross-sectional view 1-1 of the hole point distribution of a foil machine equipment in a foil machine installation structure of the utility model;

[0032] Figure 5-2 This is an AA cross-sectional view of the hole point distribution of a foil machine in a foil machine installation structure of the utility model;

[0033] Figure 5-3 It is a top view of a device support with adjustable point position of a raw foil platform support in a mounting structure of a raw foil machine of the utility model;

[0034] Figure 5-3-1This is the AA section view of the equipment support with adjustable point position of the raw foil platform support in the installation structure of the raw foil machine of the utility model;

[0035] Figure 5-4 It is a top view of an adjustable equipment support of an overhead equipment installation platform in a foil production machine installation structure of the utility model;

[0036] Figure 5-4-1 This is the AA section view of the adjustable equipment support of the overhead equipment installation platform in the installation structure of the foil machine of the utility model;

[0037] Figure 5-4-2 This is a cross-sectional view of the adjustable equipment support BB of the overhead equipment installation platform in the installation structure of the foil machine of the utility model;

[0038] Figure 6 This is a schematic diagram of the hole structure of the foil production equipment in the installation structure of the foil production machine of the utility model;

[0039] Figure 6-1 This is a schematic diagram of a steel frame structure for sealing a hole of a foil machine in a foil machine installation structure of the utility model;

[0040] Figure 6-2 It is a plan view of a PVC cover plate for blocking the hole of a foil production equipment in a foil production machine installation structure of the utility model;

[0041] Figure 6-3 This is a cross-sectional view of the AA section of a foil production equipment hole blocking structure in a foil production machine installation structure of the utility model.

[0042] 100: Foil machine installation area; 200: Transportation and hoisting area; Among them:

[0043] 1: Opening of foil equipment; 1-1: Structural column; 1-2: Structural beam; 1-3: A-lift plate; 1-4: B-lift plate; 1-5: Support point of foil platform; 1-5-1: Fixing bolt; 1-5-2: Rubber gasket; 1-5-3: Adjusting bolt; 1-5-4: Center top screw; 1-5-5: Equipment column foot sleeve; 1-5-6: Column foot; 1-5-7: Column foot flange; 1-5-8: Steel pad; 1-5-9: Long-distance bolt hole

[0044] 1-6: PVC dust cover; 1-6-1: boundary line between equipment opening and PVC dust cover; 1-6-2: equipment edge line; 1-6-3: channel steel frame; 1-6-4: expansion bolts; 1-6-5: PVC dust cover surface; 1-6-6: angle iron;

[0045] 2: Overhead equipment installation platform; 2-1: Overhead equipment installation platform opening; 2-2: Overhead equipment installation platform support point; 2-2-1: Embedded steel plate; 2-2-2: Welded plate; 2-2-3: Column foot; 2-2-4: Equipment column foot sleeve; 2-2-5: Adjustment bolt; 2-2-6: Middle top screw; 2-2-7: Bolt adjustment hole; 3: Overall floor structure; 3-1: First floor above ground; 3-2: Second floor above ground; 4: Vertical transportation hoisting port; 5: Driving beam DETAILED DESCRIPTION

[0046] The utility model is described below in conjunction with the accompanying drawings:

[0047] like Figure 1 , Figure 2 , Figure 2-1 , Figure 2-2 As shown, the utility model provides a raw foil machine installation structure, the raw foil machine installation structure includes a raw foil machine installation area 100 and a transportation and hoisting area 200; the raw foil machine installation area is arranged in a two-story integral floor structure 3; the two-story integral floor structure 3 is composed of a ground floor 3-1 and a ground floor 3-2; a plurality of matrix-type 6m*6m overhead equipment installation platforms 2 are arranged between the ground floor 3-1 and the ground floor 3-2; the overhead equipment installation platforms 2 are axially vertically corresponding to a plurality of matrix-type polygonal irregular raw foil equipment openings 1; the raw foil equipment openings 1 are composed of a structural column 1-1, a structural beam 1-2; a cantilever plate 1-3; b cantilever plate 1-4 and raw foil platform support points 1-5; as shown Figure 3 , Figure 3-1 As shown; a cantilever plate (1-3, 1-4) is arranged on the inner side of the opening frame beam of the raw foil equipment, and the cantilever plate steel bars are connected to the steel bars of the opening frame beam of the equipment; as Figure 4 , Figure 4-1 As shown, the adjustable support 1-5 of the raw foil platform is arranged on the second floor of the ground; the overhead equipment installation platform 2 is composed of an overhead equipment installation platform opening 2-1; the overhead equipment installation platform support point 2-2; the overhead equipment installation platform opening 2-1 is a square opening; the overhead equipment installation platform support point 2-2 is arranged on the first floor of the ground; Figure 5 , Figure 5-1 , Figure 5-2 The transport and hoisting area is provided with a plurality of vertical transport and hoisting ports 4; the foil machine installation structure is also provided with a traveling beam 5. Among them:

[0048] like Figure 5-3As shown, each of the adjustable supports 1-5 of the raw foil platform is composed of a steel gasket 1-5-8, a column base flange 1-5-7, a center top screw 1-5-4, an adjusting bolt 1-5-3, a long-distance bolt hole 1-5-9, a fixing bolt 1-5-1 and a rubber gasket 1-5-2; the steel gasket 1-5-8 is connected to the ground structure layer 3 through the fixing bolt 1-5-1; the fixing bolt is adjusted in both horizontal and vertical directions through the long-distance bolt holes arranged diagonally and parallelly; the steel gasket 1-5-8 is connected to the column base flange 1-5-7 through the adjusting bolt 1-5-3; the column base flange 1-5-7 is connected to the column base 1-5-6 through the center top screw 1-5-4; the column base 1-5-6 is provided with a raw foil machine sleeve 1-5-5; a rubber gasket 1-5-2 is provided between the steel gasket 1-5-8 and the column base flange 1-5-7, as shown in FIG. Figure 5-3-1 shown.

[0049] like Figure 5-4 As shown, each of the overhead equipment installation platform support points 2-2 is composed of a pre-buried steel plate 2-2-1, a welding plate 2-2-2, a column foot 2-2-3, an equipment column foot sleeve 2-2-4, an adjusting bolt 2-2-5, an intermediate top screw 2-2-6, and a bolt adjustment hole 2-2-7; the welding plate 2-2-2 is fixed to the pre-buried steel plate 2-2-1 by welding and connected to the ground structure layer 3; the column foot 2-2-3 is connected to the equipment column foot sleeve 2-2-4 by an adjusting bolt 2-2-5; the intermediate top screw 2-2-6 adjusts the height of the column foot 2-2-3 by adjusting the nut, and the adjusting bolt 2-2-5 is adjusted to the corresponding position according to the height through the bolt adjustment hole 2-2-7, and the column foot 2-2-3 is fixedly connected to the equipment column foot sleeve 2-2-4, as shown in FIG. Figure 5-4-1 shown.

[0050] like Figure 6 , 6-1 As shown in 6-2 and 6-3, (1-6: PVC dust cover; 1-6-1: boundary line between equipment opening and PVC dust cover; 1-6-2: equipment edge line; 1-6-3: channel steel frame; 1-6-4: expansion bolt; 1-6-5: PVC dust cover surface; 1-6-6: angle iron) After the equipment is installed, the raw foil equipment opening needs to be sealed with PVC dust cover 1-6-5 from the boundary line 1-6-1 between the equipment opening and the PVC dust cover to the equipment edge line 1-6-2. After sealing, the PVC dust cover 1-6-5 is flush with the top of the overall floor structure 3.

[0051] A channel steel is arranged at the junction line 1-6-1 between the equipment opening and the PVC dust cover, and an angle iron 1-6-6 is arranged below the channel steel; the angle iron 1-6-6 is anchored to the integral floor structure 3 by expansion bolts 1-6-4.

[0052] Although the utility model has been described above, the utility model is not limited to the above-mentioned specific embodiments. The above-mentioned specific embodiments are merely illustrative and not restrictive. Under the guidance of the utility model, ordinary technicians in this field can make many modifications without departing from the purpose of the utility model, which are all within the protection of the utility model.

Claims

1. A foil machine installation structure, comprising a foil machine installation area and a transportation and hoisting area; characterized in that: The foil machine installation area is arranged in a two-layer integral floor structure; the two-layer integral floor structure is composed of a first floor and a second floor; a plurality of matrix-type 6m*6m overhead equipment installation platforms are arranged between the first floor and the second floor; the plurality of matrix-type multi-sided irregular foil machine openings are vertically corresponding to the axial direction of the overhead equipment installation platform; wherein: The opening of the raw foil equipment is composed of structural columns, structural beams; a cantilever plate; b cantilever plate and raw foil platform support points; a cantilever plate is arranged on the inner side of the frame beam of the opening of the raw foil equipment, and the cantilever plate steel bars are connected with the steel bars of the equipment opening frame beam; the adjustable support of the raw foil platform is arranged on the second floor of the ground; the overhead equipment installation platform is composed of the overhead equipment installation platform opening; the support points of the overhead equipment installation platform; the support points of the overhead equipment installation platform are arranged on the first floor of the ground.

2. The foil machine installation structure according to claim 1, characterized in that: Each of the adjustable supports of the raw foil platform is composed of a steel gasket, a column base flange, a center top screw, an adjusting bolt, a long-distance bolt hole, a fixing bolt and a rubber gasket; the steel gasket is connected to the ground structure layer through the fixing bolts; the fixing bolts are adjusted in both horizontal and vertical directions through the long-distance bolt holes arranged diagonally and parallelly; the steel gasket is connected to the column base flange through the adjusting bolts; the column base flange is connected to the column base through the center top screw; a rubber gasket is arranged between the steel gasket and the column base flange; and a raw foil machine sleeve is arranged on the column base.

3. The foil machine installation structure according to claim 1, characterized in that: Each of the supporting points of the overhead equipment installation platform is composed of an embedded steel plate, a welding plate, a column foot, an equipment column foot sleeve, an adjusting bolt, an intermediate top screw, and a bolt adjustment hole; the welding plate is fixed to the embedded steel plate by welding and connected to the ground structure layer; the column foot is connected to the equipment column foot sleeve by an adjusting bolt; the intermediate top screw is connected to the column foot by an adjusting bolt, and the adjusting bolt is adjusted to the corresponding position through the adjusting hole according to the height to fix the column foot to the equipment column foot sleeve.

4. The foil machine installation structure according to claim 1, characterized in that: The opening of the overhead equipment installation platform is a square opening.

5. The foil machine installation structure according to claim 1, characterized in that: A PVC dust cover is provided on the opening of the raw foil equipment; a channel steel is provided at the boundary line between the opening of the equipment and the PVC dust cover, and an angle iron is provided under the channel steel; the angle iron is anchored and connected to the overall floor structure by expansion bolts.

6. The foil machine installation structure according to claim 1, characterized in that: A traveling beam is also arranged on the foil machine installation structure.

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