Formwork supporting structure

By using a brake stepper motor and a ball screw in the formwork support structure, automatic adjustment and rapid disassembly and assembly are achieved, solving the problems of cumbersome operation and safety hazards in the existing technology, and improving construction efficiency and safety.

CN222716488UActive Publication Date: 2025-04-04ZCCC INT ENG CO LTD +1
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Patent Information

Application Number
CN202421027753.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-13
Publication Date
2025-04-04
Estimated Expiration
2034-05-13

AI Technical Summary

Technical Problem

The existing template support structure is complicated to operate and requires manual connection of multiple bolts. The adjustment of installation position and height depends on manpower, which poses a major safety hazard.

Method used

By adding a brake stepper motor and a ball screw, combined with a stable support structure, and using an electric lifting method, automatic adjustment and rapid disassembly and assembly of the support structure are achieved.

Benefits of technology

It reduces manpower operations, improves disassembly and assembly efficiency, ensures construction safety, is simple and stable in structure, and is suitable for the support work of temporary building formwork.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of building formwork supporting, in particular to a formwork supporting structure. The supporting part comprises a first supporting plate and a second supporting plate; a plurality of adjusting parts are symmetrically arranged between the first supporting plate and the second supporting plate, and each adjusting part comprises a bearing support, a bearing beam and an adjusting frame from bottom to top; the adjusting frame is arranged outside the bearing support and the bearing beam in a sleeving mode. According to the utility model, the adjusting part is arranged, and the power element required by adjustment is arranged, so that the mounting position and height of the template can be automatically adjusted by driving of the motor, and the up-down movement of the adjusting part is always kept in the bracket without repeated disassembly or assembly, so that a large number of screw structures are omitted, and the problem of complicated use in the prior art is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of building formwork support, in particular to a formwork support structure. Background Art

[0002] During the construction of highway bridges, the cast-in-place process requires the use of building formwork, which is assembled and supported to form a building model. The formwork project is carried out to ensure the quality and construction safety of the concrete project, speed up the construction progress and reduce the project cost. The existing supporting structure is usually a scaffolding, which needs to be temporarily laid and installed at the construction site.

[0003] The existing Chinese patent with announcement number CN217353590U discloses a recyclable template support structure. By setting support members, adjustable members and connecting templates, construction workers select C-type support members or H-type support members to be installed at the construction site according to the building components of the construction site. When in use, construction workers slide the adjustment frame on the support member and rotate the threaded column according to actual needs to fix the adjustment frame on the corresponding bottom plate, and the template is fixed between the two bent connecting plates by multiple connecting screws.

[0004] The above technical solution has the following defects, in other words, the technical problems to be solved by the present utility model:

[0005] In the actual assembly process, many bolts need to be connected one by one manually, which makes the operation too cumbersome. The adjustment of the installation position and height also requires repeated disassembly and assembly and relies on manpower, which poses a great safety hazard in the construction process.

[0006] In summary, there is an urgent need for a template support structure with a small number of parts, convenient transportation, automatic adjustment, and high disassembly and assembly efficiency to solve the shortcomings of the existing technology. Utility Model Content

[0007] The utility model provides a template support structure, which, by adding a brake stepper motor and a ball screw, cooperates with a stable support structure, and uses an electric lifting method, so that: 1. The brake stepper motor can use electricity to drive the support structure to rise and fall, the ball screw has high sensitivity and high transmission efficiency, saves manpower and ensures construction safety; 2. No need to disassemble screws, greatly improving the disassembly efficiency; 3. The structure is simple and stable, and the support is reliable. It can be stored after use, and is easy to install and transport. It is suitable for temporary construction template support work and can be put into large-scale application.

[0008] The embodiment of this specification provides a template support structure, including a support portion, characterized in that:

[0009] The support part includes a first support plate and a second support plate; a plurality of adjustment parts are symmetrically arranged between the first support plate and the second support plate, and the adjustment parts respectively include a load-bearing bracket, a load-bearing beam and an adjustment frame from bottom to top; the adjustment frame is sleeved on the outside of the load-bearing bracket and the load-bearing beam.

[0010] The utility model provides an adjustment part and is equipped with a power element required for adjustment, so that the installation position and height of the template can be adjusted automatically by motor drive, and the up and down movement of the adjustment part is always maintained in the bracket, without the need for repeated disassembly or installation, thereby saving a large number of screw structures and solving the problem of cumbersome use of the existing ones.

[0011] As a further preferred solution, the load-bearing beam is fixedly mounted on the top end of the load-bearing bracket, and the bottom end is fixedly connected to the second support plate.

[0012] As a further preferred embodiment, the adjustment frame is a hollow tubular structure, which is arranged at the bottom end of the first support plate, and includes a crossbeam and two parallel tubes vertically arranged at both ends of the crossbeam; strip holes are opened on opposite sides of the parallel tubes.

[0013] As a further preferred solution, the distance between the two parallel tubes is greater than the length of the load-bearing beam, so that the load-bearing beam can move up and down between the two parallel tubes.

[0014] As a further preferred solution, the adjustment frame further includes a first ball screw and a second ball screw which are respectively arranged in two parallel tubes and spirally connected to the inner walls thereof.

[0015] Further as a preferred solution, the adjustment part also includes a brake stepper motor arranged at the bottom end of the first support plate and a stepper controller electrically connected thereto; the brake stepper motor is fixedly connected to the top end of the first ball screw.

[0016] Further as a preferred embodiment, the outer wall of the first ball screw can be spirally slidably connected to the first screw nut; the outer wall of the second ball screw can be spirally slidably connected to the second screw nut; the two ends of the load-bearing beam respectively pass through the strip holes on both sides and are fixedly connected to the first screw nut and the second screw nut.

[0017] As a further preferred solution, a synchronous wheel is provided at the top of any ball screw; a synchronous belt is provided on the outer wall of the synchronous wheel in the same adjustment frame, and the synchronous wheels on both sides are connected by synchronous belt transmission.

[0018] As a further preferred solution, the upper end of the first support plate and the lower end of the second support plate are both provided with anti-slip pads.

[0019] As a further preferred solution, the stepper controller is electrically connected to one or more brake stepper motors; when multiple brake stepper motors are connected, the motors can be controlled to be turned on or off synchronously.

[0020] The main beneficial effects of the above technical solution are:

[0021] The support structure can be driven by electricity to rise and fall, avoiding direct manual operation and ensuring construction safety; the ball screw has high sensitivity and high transmission efficiency, saving manpower. The structure relies on the ball screw to complete the rise and fall, and the brake structure is used to maintain stability. There is no need to disassemble and assemble screws, which greatly improves the efficiency of disassembly and assembly. The structure is simple and stable, and the support is reliable. It can be stored after use, and it is easy to install and transport. It is suitable for temporary support work of building formwork and can be put into large-scale application.

[0022] Further or more detailed beneficial effects will be described in detail in conjunction with specific examples in the specific implementation manner. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The utility model is further described below in conjunction with the accompanying drawings:

[0024] Figure 1 This is a structural diagram of the template support structure of the present utility model.

[0025] Figure 2 It is a front view of the template support structure of the utility model.

[0026] Figure 3 It is a side view of the template support structure of the utility model.

[0027] As shown in the figure: the first support plate 1, the second support plate 2, the adjustment frame 3, the brake stepping motor 4, the first ball screw 5, the screw nut 6, the second ball screw 7, the second screw nut 8, the synchronous wheel 9, the synchronous belt 10, the load-bearing beam 11, the load-bearing bracket 12, the cross beam 31, the parallel tube 32, the strip hole 13, and the stepping controller 14. DETAILED DESCRIPTION

[0028] In order to enable those skilled in the art to better understand the solution of the utility model, the technical solution in the specific implementation of the utility model will be clearly and completely described below in conjunction with the accompanying drawings in the implementation of the utility model.

[0029] A template support structure includes a support portion, such as Figure 1 As shown, the support part includes: a first support plate 1 and a second support plate 2. A plurality of adjustment parts are symmetrically arranged between the two support plates to adjust the height of the support part; the adjustment part includes a bracket and a power member providing power to the bracket, and the adjustment part includes a load-bearing bracket 12, a load-bearing beam 11 and an adjustment frame 3 from bottom to top; the adjustment frame 3 is sleeved on the outside of the load-bearing bracket 12 and the load-bearing beam 11.

[0030] Specifically, the template support structure in this embodiment includes a support part and an adjustment part located therein, a first support plate 1 is provided above the adjustment part, and a second support plate 2 is provided below the adjustment part, and the adjustment part makes the two support plates separated by a certain distance, that is, the template support structure can support a certain height. The support plate is a rectangular plane plate, and there are multiple adjustment parts, which are symmetrically distributed between the two support plates, so that the first and second support plates are evenly stressed, balanced, and the support is more stable. In this embodiment, two adjustment parts are symmetrically provided at both ends of the edge of the support part, which can more effectively disperse and bear the weight on the support plate. Being arranged at the edge of the support part can disperse stress, reduce stress concentration, increase the stability of the support template, and make it more sturdy and durable.

[0031] In addition, the shape of the support plate and the number of adjustment parts can also be adjusted according to actual conditions: for example, the support plate can be circular, which can better disperse the pressure while adapting to the shape of the supported building; or more than three adjustment parts can be symmetrically arranged at both ends and the center of the support part, and the adjustment parts at both ends can fine-tune different heights, and the adjustment parts in the middle can provide more support, so that the first support plate 1 is tilted to cope with the situation where some buildings are tilted. Different structures or shapes are all to meet specific engineering needs.

[0032] Furthermore, if Figure 2 As shown, the load-bearing beam 11 is fixedly installed on the top of the load-bearing bracket 12, and the bottom end is fixedly connected to the second support plate 2. Specifically in this embodiment, the load-bearing bracket 12 is a U-shaped structure, and the brackets on both sides are parallel to each other and are vertically arranged on the base of the load-bearing bracket, and the base is fixed on the second support plate 2. The upper end of the load-bearing bracket 12 is vertically fixed to the load-bearing beam 11, and the length of the load-bearing beam 11 is greater than the opening width of the load-bearing bracket 12. Since the structures are perpendicular to each other, the load-bearing beam 11 and the second support plate 2 remain horizontal. The load-bearing beam 11, the load-bearing bracket 12 and the second support plate 2 are connected as a whole. The midpoints of the three are in a straight line, that is, the connected whole is a symmetrical structure, so that the load-bearing bracket 12 and the load-bearing beam 11 can be evenly stressed, and the same pressure is distributed to the supporting part on both sides, and the structure is more solid and durable.

[0033] Furthermore, the adjustment frame 3 is a hollow tubular structure, including a crossbeam 31 and two parallel tubes 32 vertically arranged at both ends of the crossbeam; a strip hole 13 is opened on the opposite side of the parallel tubes. Specifically in the present embodiment, the adjustment frame 3 is a U-shaped tubular structure with an opening downward, and the interior is hollow, in which parts can be installed. The two parallel tubes 32 are respectively fixed vertically at the edges of the two ends of the crossbeam 31. The distance between the two parallel tubes 32 is greater than the length of the load-bearing beam 11, so that the load-bearing beam 11 together with the load-bearing bracket 12 connected as one can move up and down in the adjustment frame 3. The inner sides of the two parallel tubes 32 opposite to each other are both provided with a strip hole 13, such as Figure 1As shown, the interior of the parallel tubes 32 can be accessed through the strip-shaped holes 13 .

[0034] Furthermore, the adjustment frame 3 also includes a first ball screw 5 and a second ball screw 7 which are respectively arranged in two parallel tubes 32 and spirally connected to the inner wall thereof. The ball screw is a transmission element with low friction loss and high transmission efficiency. There are many balls that perform rolling motion between the screw shaft and the screw nut of the ball screw, which can convert the rolling motion into linear motion. The up and down linear motion of the ball screw has high precision and stable motion, and can be transmitted in the forward or reverse direction. As an element for adjusting the height of the adjustment part, the high-precision and stable motion in the forward and reverse directions is more convenient for repeated debugging of the template height without repeatedly disassembling and assembling the screws. The two ball screws are respectively fixed to the two parallel tubes. In this embodiment, the inner bottom end of the parallel tube 32 is provided with a thread matching the ball screw. The ball screw is embedded in the thread and spirally tightened, so that it is firmly fixed inside the parallel tube 32 without shaking or falling off. In some embodiments, other fixing methods may also be used, such as spirally linking the ball screw with the top of the parallel tube and then using a cable tie to tighten the connection with the crossbeam 31, so that the ball screw and the adjustment frame 3 are fixed more firmly and used more reliably, and can cope with some extreme occasions.

[0035] Further, the outer wall of the first ball screw 5 can be connected with a first screw nut 6 in a spiral sliding manner; the outer wall of the second ball screw 7 can be connected with a second screw nut 8 in a spiral sliding manner; the two ends of the load-bearing beam 11 pass through the strip holes 13 on both sides and are fixedly connected with the first screw nut 6 and the second screw nut 8. Specifically, the length of the load-bearing beam 11 is longer than the opening width of the load-bearing bracket 12, and the two ends can enter the interior of the parallel tubes 32 on both sides through the strip holes 13, and are fixedly connected with the screw nuts fixed on the internal ball screw. The screw nuts move back and forth on the screw shaft of the ball screw, driving the load-bearing beam 11 and the load-bearing bracket 12 and the second support plate 2 connected thereto to move together. Relatively speaking, if the load-bearing beam 11 remains stationary, the screw nuts 6 and 8 connected thereto also remain relatively stationary, and the ball screw can be adjusted up and down in height, driving the adjustment frame 3 and the first support plate 1 connected thereto to change in height. In general, the back-and-forth transmission of the screw nut on the screw shaft enables the adjustment part to change the height of the support back and forth, thereby playing an adjustment role. When the lead screw nut moves to the top end of the ball screw, the load-bearing beam 11 together with the load-bearing bracket 12 are received into the adjustment frame 3 to realize the storage function.

[0036] Furthermore, if Figure 3As shown, the power member includes a stepper controller 14 and a brake stepper motor 4, both of which are arranged at the bottom end of the first support plate 1; the brake stepper motor 4 is fixedly connected to the top of the first ball screw 5. The stepper controller 14 is electrically connected to the brake stepper motor 4. The stepper controller 14 can be electrically connected to multiple brake stepper motors 4 to control the connected brake stepper motors 4 to be turned on or off at the same time. Specifically, the stepper controller 14 is a microprocessor and can be remotely controlled manually. The brake stepper motor is a motor with a brake (brake) device installed at the tail of the motor. When the motor is powered on, the motor operates normally; when the motor is powered off, the brake is released to hold the motor shaft, which plays a role in fixing the motor shaft, and can achieve power-off self-locking. In this embodiment, the brake stepper motor 4 is suitable for the vertical lifting movement of the adjustment part. The motor drives the rolling of the ball screw, thereby driving the load-bearing beam 11 to lift and lower, and can remain in its position when adjusted to any height, and can stay stably without screw fixation.

[0037] Furthermore, a synchronous wheel 9 is provided at the top end of any ball screw; a synchronous belt 10 is provided on the outer wall of the synchronous wheel 9 in the same adjustment frame 3, and the synchronous wheels 9 on both sides are connected by the synchronous belt 10.

[0038] Specifically, the synchronous wheel 9 is arranged at the top of the ball screw, and when the ball screw rolls, it can drive the synchronous wheel 9 to rotate together. The synchronous wheel 9 in the same adjustment part is connected to the synchronous belt 10, so that the two synchronous wheels 9 rotate at the same pace, and the ball screws on both sides can also keep the same speed and start or end the movement at the same time. The synchronous belt 10 reduces the vibration generated by the motor drive and the movement of the adjustment frame 3, and the lifting operation is more stable.

[0039] Furthermore, anti-skid pads are provided at the upper end of the first support plate 1 and the lower end of the second support plate 2. In some embodiments, rubber material can be used, or anti-skid protrusion structures can be added to the surfaces of the first and second support plates to improve the stability of the template support.

[0040] The beneficial effects that this embodiment may produce include:

[0041] 1. The motor can be used to drive the support structure to rise and fall, avoiding direct manual operation and ensuring construction safety; the structure adopts a ball screw with high sensitivity and high transmission efficiency, saving manpower.

[0042] 2. The overall structure can be adjusted in angle and height without removing screws, which greatly improves the efficiency of disassembly and assembly.

[0043] 3. The structure is symmetrical and stable, and the support is reliable. After use, the load-bearing bracket can be stored in the adjustment frame, which is convenient for transportation. It is suitable for supporting temporary building formwork and can be put into large-scale application.

[0044] The above is only a preferred embodiment of the utility model, and does not limit the scope of the utility model. In addition, the terms "vertical", "lateral", "front", "rear", etc. mentioned in the embodiments of the utility model indicate the orientation or position relationship based on the orientation or position relationship shown in the drawings, or the orientation or position relationship in which the product is usually placed when in use, which is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the utility model. It should be further explained that, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like in the description should be understood in a broad sense, for example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or indirectly connected through an intermediate medium, or the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the utility model can be understood according to the specific circumstances.

[0045] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims

1. A formwork support structure, comprising a support portion, characterized in that: The support portion comprises a first support plate (1) and a second support plate (2); A plurality of adjustment parts are symmetrically arranged between the first support plate (1) and the second support plate (2), and the adjustment parts respectively comprise, from bottom to top, a load-bearing bracket (12), a load-bearing beam (11) and an adjustment frame (3); The adjustment frame (3) is sleeved on the outside of the load-bearing bracket (12) and the load-bearing beam (11).

2. A formwork support structure according to claim 1, characterized in that: The load-bearing beam (11) is fixedly mounted on the top end of the load-bearing bracket (12), and the bottom end is fixedly connected to the second support plate (2).

3. A formwork support structure according to claim 1, characterized in that: The adjustment frame (3) is a hollow tubular structure, arranged at the bottom end of the first support plate (1), and comprises a crossbeam (31) and two parallel tubes (32) arranged perpendicularly at both ends of the crossbeam (31); A strip-shaped hole (13) is formed on the opposite side of the parallel tube (32).

4. A formwork support structure according to claim 3, characterized in that: The distance between the parallel tubes (32) is greater than the length of the load-bearing beam (11).

5. A formwork support structure according to claim 3, characterized in that: The adjustment frame (3) further comprises a first ball screw (5) and a second ball screw (7) which are respectively arranged in two parallel tubes (32) and are spirally connected to the inner walls thereof.

6. A formwork support structure according to claim 5, characterized in that: The regulating unit further comprises a brake stepping motor (4) arranged at the bottom end of the first support plate (1) and a stepping controller (14) electrically connected thereto; The brake stepping motor (4) is fixedly connected to the top end of the first ball screw (5).

7. A formwork support structure according to claim 5, characterized in that: The outer wall of the first ball screw (5) is connected to a first screw nut (6) in a spirally slidable manner; The outer wall of the second ball screw (7) is connected to a second screw nut (8) in a spirally slidable manner; Two ends of the load-bearing beam (11) pass through the strip holes (13) on both sides and are fixedly connected to the first lead screw nut (6) and the second lead screw nut (8).

8. A formwork support structure according to claim 5, characterized in that: A synchronous wheel (9) is provided at the top end of any ball screw; A synchronous belt (10) is provided on the outer wall of the synchronous wheel (9) in the same adjustment frame (3), and the synchronous wheels (9) on both sides are connected by transmission via the synchronous belt (10).

9. A formwork support structure according to claim 1, characterized in that: The upper end of the first support plate (1) and the lower end of the second support plate (2) are both provided with anti-slip pads.

10. A formwork support structure according to claim 6, characterized in that: The stepping controller (14) is electrically connected to one or more brake stepping motors (4) to control the synchronous opening and closing of the brake stepping motors (4).

Citation Information

Patent Citations

  • Recyclable formwork supporting structure

    CN217353590U