Auxiliary device for installing ALC wall panels

By designing an ALC wall panel installation auxiliary device including a moving mechanism and an automatic adjustment system, the problem of manual mobile devices in the prior art is solved, and the automatic position adjustment of ALC wall panel installation is realized, and the construction efficiency is improved.

CN222716519UActive Publication Date: 2025-04-04YUNNAN QIXING HANGXIAO STEEL STRUCTURE CO LTD

Patent Information

Application Number
CN202421292014.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-04-04
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

After the existing ALC wall panel installation device completes the installation of a set of wall panels, it requires manual movement of the position and cannot automatically move the position, resulting in inefficient construction.

Method used

An auxiliary device including a base, a moving mechanism, an adjustment chassis, a hydraulic telescopic mechanism, an adsorption mechanism, a winding mechanism, a support spring and a concrete pumping mechanism are designed. The gear is driven by driving the motor to rotate, the base is translated, and automatic position adjustment is achieved through the distance measuring sensor and control circuit board.

Benefits of technology

The automatic position movement of the ALC wall panel installation device is realized, reducing manual operation, and improving construction efficiency and installation automation.

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Abstract

The utility model discloses an auxiliary device for installing an ALC wall panel, and relates to the technical field of installing an ALC wall panel. The auxiliary device for installing an ALC wall panel comprises a base, and a moving mechanism is arranged at the bottom of the base. The auxiliary device for installing an ALC wall panel comprises a base, and a moving mechanism is arranged at the bottom of the base. When the base needs to move to the next workstation after completing a group of ALC wall panels, the output end of the driving motor drives the gear to rotate, and further the gear and the teeth are meshed, so as to drive the base to translate to a horizontal position. At the same time, a distance measuring sensor detects the position and feeds back to a control circuit board. When the set position is reached, the output end of the driving motor is controlled to stop running, so as to keep the base in place, so as to facilitate the auxiliary support and installation of the subsequent ALC wall panels, and no manual operation is required, so as to improve its practicality.
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Description

Technical Field

[0001] The utility model relates to the technical field of ALC wall panel installation, in particular to an auxiliary device for installing an ALC wall panel. Background Art

[0002] ALC wallboard is the abbreviation of autoclaved lightweight concrete, which is a kind of high-performance autoclaved aerated concrete. ALC wallboard is made of fly ash (or silica sand), cement, lime and other raw materials, and is a porous concrete forming board (containing treated reinforced steel bars) cured by high-pressure steam. It can be used as both wall material and roof panel. It is a new type of building material with superior performance. Auxiliary devices are required during its installation.

[0003] An existing patent discloses an assembled ALC wall panel installation device (publication number: CN218597661U). Although it is easy to operate during use, it reduces the labor intensity of workers, improves construction efficiency, and ensures the installation quality of ALC wall panels. However, after a group of ALC wall panels are installed, they need to be manually moved before the next group of wall panels can be installed, which is time-consuming and labor-intensive. The position cannot be moved automatically, so that the remaining wall panels cannot be auxiliary supported in time. Therefore, the utility model proposes an auxiliary device for ALC wall panel installation. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides an auxiliary device for installing an ALC wall panel, which solves the problems in the above-mentioned background technology.

[0005] To achieve the above purpose, the utility model is implemented through the following technical solutions: an auxiliary device for installing an ALC wall panel, comprising a base, a moving mechanism is arranged at the bottom of the base, an adjusting case, a supporting frame and a rotating shaft are arranged at the upper end of the base, a hydraulic telescopic mechanism and an adsorption mechanism are arranged on the outer side of the adjusting case, a winding mechanism and a supporting top spring are arranged in the middle of the supporting frame, and a concrete pumping mechanism is arranged on the outer side of the base;

[0006] The moving mechanism includes a track, a supporting groove is provided at the bottom of the base, teeth are provided at the upper end of the track, an inner cavity is provided inside the supporting groove, a driving motor, a mounting frame, a ranging sensor, a control circuit board and a battery are provided inside the inner cavity, and a gear is connected to the output end of the driving motor.

[0007] As a further technical solution of the utility model, the base is supported and moved by a moving mechanism between the base and the ground, the adjusting chassis and the base are rotationally connected by a rotating shaft, a motor, a screw rod and a sliding seat are arranged inside the adjusting chassis, and the sliding seat is connected to the hydraulic telescopic mechanism.

[0008] As a further technical solution of the utility model, an adsorption mechanism is installed at the output end of the hydraulic telescopic mechanism, and the adsorption mechanism includes a negative pressure pump and a negative pressure suction cup, and the negative pressure suction cup is in contact with the ALC wall panel.

[0009] As a further technical solution of the utility model, the support frame and the base are fixedly connected, the winding mechanism includes a winding motor, a wire roller, a wire roller and a traction cable, wherein the traction cable is connected to the adjustment chassis, and the two ends of the support spring are respectively connected to the support frame and the adjustment chassis, and the concrete pumping mechanism includes a mixing bin, an inlet, a discharge port, a mixing motor and a mixing shaft, which mixes the concrete, and then extrude it from the discharge port and introduce it into between the ALC wall panel and the wall.

[0010] As a further technical solution of the utility model, the number of the tracks is two groups and they are symmetrically distributed, the tracks are adapted to the support grooves, the teeth are fixedly connected to the tracks, and the inner cavity is communicated with the support grooves.

[0011] As a further technical solution of the utility model, the drive motor is connected to the inner cavity through a mounting bracket, the output end of the drive motor is fixedly connected to the gear, the gear is adapted to the teeth, the ranging sensor is electrically connected to the control circuit board, and the control circuit board is electrically connected to the battery.

[0012] The utility model provides an auxiliary device for installing an ALC wall panel. Compared with the prior art, it has the following beneficial effects:

[0013] An auxiliary device for installing ALC wall panels has a moving mechanism installed at the bottom of a base. When the base needs to move to the next workstation after completing a group of ALC wall panels, the output end of the driving motor drives the gear to rotate, further making the gear mesh with the teeth, driving the base to translate in the horizontal position. At the same time, the distance sensor detects the position and feeds back to the control circuit board. When the set position is reached, the output end of the driving motor is controlled to stop running, thereby keeping the base in place, facilitating the auxiliary support and installation of subsequent ALC wall panels without manual operation, thereby improving its practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural schematic diagram of an auxiliary device for installing an ALC wall panel;

[0015] Figure 2 A side view of an auxiliary device for installing an ALC wall panel;

[0016] Figure 3 Auxiliary device for installing ALC wall panels Figure 2 A magnified view of middle;

[0017] Figure 4 Auxiliary device for installing ALC wall panels Figure 2 Side section view of middle AA;

[0018] Figure 5 Auxiliary device for installing ALC wall panels Figure 4 Enlarged view of B.

[0019] In the figure: 1. base; 2. moving mechanism; 21. track; 22. supporting groove; 23. teeth; 24. inner cavity; 25. driving motor; 26. mounting frame; 27. gear; 28. distance sensor; 29. ​​control circuit board; 210. battery; 3. adjustment chassis; 4. hydraulic telescopic mechanism; 5. adsorption mechanism; 6. supporting frame; 7. winding mechanism; 8. supporting spring; 9. rotating shaft; 10. concrete pumping mechanism. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-5 The utility model provides a technical solution for an auxiliary device for installing an ALC wall panel: an auxiliary device for installing an ALC wall panel, comprising a base 1, a moving mechanism 2 is arranged at the bottom of the base 1, an adjusting case 3, a supporting frame 6 and a rotating shaft 9 are arranged at the upper end of the base 1, a hydraulic telescopic mechanism 4 and an adsorption mechanism 5 are arranged on the outer side of the adjusting case 3, a winding mechanism 7 and a supporting spring 8 are arranged in the middle of the supporting frame 6, and a concrete pumping mechanism 10 is arranged on the outer side of the base 1;

[0022] Among them, the moving mechanism 2 includes a track 21, a supporting groove 22 is opened at the bottom of the base 1, teeth 23 are arranged at the upper end of the track 21, an inner cavity 24 is opened inside the supporting groove 22, a driving motor 25, a mounting frame 26, a ranging sensor 28, a control circuit board 29 and a battery 210 are arranged inside the inner cavity 24, and the output end of the driving motor 25 is connected to a gear 27.

[0023] See also Figure 1-2The base 1 is supported and moved by a moving mechanism 2 and the base 1 is rotatably connected by a rotating shaft 9. A motor, a screw and a sliding seat are arranged inside the adjusting chassis 3, so as to facilitate the hydraulic telescopic mechanism 4 to adjust the position and facilitate the auxiliary support of ALC wall panels of different sizes. The sliding seat is connected to the hydraulic telescopic mechanism 4, and an adsorption mechanism 5 is installed at the output end of the hydraulic telescopic mechanism 4. The adsorption mechanism 5 includes a negative pressure pump and a negative pressure suction cup. The negative pressure suction cup contacts the ALC wall panel, which is conducive to the adsorption and movement of the ALC wall panel.

[0024] See also Figure 1-2 and Figure 4 The support frame 6 is fixedly connected to the base 1, and the winding mechanism 7 includes a winding motor, a wire roller, a conductor roller and a traction cable, wherein the traction cable is connected to the adjustment chassis 3, and the winding motor can be used to drive the wire roller to rotate, and at the same time drive the traction cable to be wound along the conductor roller during movement, thereby pulling the adjustment chassis 3 back along the rotating shaft 9, thereby achieving the effect of adjusting the position of the adjustment chassis 3, which is beneficial to adjust the angle of the ALC wall panel adsorbed on the upper end of the adsorption mechanism 5, and the two ends of the top spring 8 are respectively connected to the support frame 6 and the adjustment chassis 3, and the concrete pumping mechanism 10 includes a mixing bin, a feed inlet, a discharge port, a mixing motor and a mixing shaft, which mixes the concrete, and then extrude it from the discharge port and introduce it between the ALC wall panel and the wall surface, thereby installing the ALC wall panel.

[0025] See also Figure 1-5 There are two groups of tracks 21 and they are symmetrically distributed. The tracks 21 are matched with the support grooves 22. The teeth 23 are fixedly connected to the tracks 21. The inner cavity 24 is connected to the support grooves 22. The drive motor 25 is connected to the inner cavity 24 through the mounting bracket 26. The output end of the drive motor 25 is fixedly connected to the gear 27. The drive motor 25 is a servo self-locking motor. When the output end stops running, it is automatically locked to keep the output end from rotating. The gear 27 is matched with the teeth 23. The distance sensor 28 is electrically connected to the control circuit board 29. The control circuit board 29 is electrically connected to the battery 210, which is conducive to adjusting the position of the base 1.

[0026] The working principle of the utility model is as follows: during the use of the device, the ALC wall panel is adsorbed by the adsorption mechanism 5, and then the telescopic adjustment is performed by the hydraulic telescopic mechanism 4, and at the same time, the angle of the adjustment chassis 3 is adjusted along the rotating shaft 9 by the winding mechanism 7, and finally the concrete is fed by the concrete pumping mechanism 10, so as to install the ALC wall panel. After the installation is completed, the overall movement of the device is carried out by the moving mechanism 2, so as to facilitate the auxiliary support and installation of the next group of ALC wall panels.

[0027] It should be noted that, through the upper end of the mobile mechanism 2, when the device needs to be moved, under the support of the mounting frame 26, the output end of the drive motor 25 drives the gear 27 to rotate, and further the gear 27 is engaged with the tooth 23, thereby driving the base 1 to translate in the horizontal position. During the movement of the base 1, the support groove 22 moves along the upper end of the track 21 to play a guiding role. During the movement of the base 1, the position is detected by the distance measuring sensor 28. When the set distance is reached, it is fed back to the control circuit board 29. When the battery 210 is powered, the control circuit board 29 controls the output end of the drive motor 25 to stop running, thereby keeping the base 1 in place, facilitating the subsequent auxiliary support and installation of the ALC wall panels.

Claims

1. An auxiliary device for installing an ALC wall panel, comprising a base (1), characterized in that: The bottom of the base (1) is provided with a moving mechanism (2); the upper end of the base (1) is provided with an adjusting case (3), a support frame (6) and a rotating shaft (9); the outer side of the adjusting case (3) is provided with a hydraulic telescopic mechanism (4) and an adsorption mechanism (5); the middle part of the support frame (6) is provided with a winding mechanism (7) and a supporting spring (8); and the outer side of the base (1) is provided with a concrete pumping mechanism (10); The mobile mechanism (2) comprises a track (21), a support groove (22) is provided at the bottom of the base (1), teeth (23) are provided at the upper end of the track (21), an inner cavity (24) is provided inside the support groove (22), a drive motor (25), a mounting frame (26), a distance sensor (28), a control circuit board (29) and a battery (210) are provided inside the inner cavity (24), and an output end of the drive motor (25) is connected to a gear (27).

2. The auxiliary device for installing an ALC wall panel according to claim 1, characterized in that: The base (1) is supported and moved with the ground via a moving mechanism (2); the adjusting case (3) is rotationally connected with the base (1) via a rotating shaft (9); a motor, a screw rod and a sliding seat are arranged inside the adjusting case (3), and the sliding seat is connected with a hydraulic telescopic mechanism (4).

3. The auxiliary device for installing an ALC wall panel according to claim 1, characterized in that: The output end of the hydraulic telescopic mechanism (4) is equipped with an adsorption mechanism (5), and the adsorption mechanism (5) comprises a negative pressure pump and a negative pressure suction cup, and the negative pressure suction cup is in contact with the ALC wall panel.

4. The auxiliary device for installing an ALC wall panel according to claim 1, characterized in that: The support frame (6) and the base (1) are fixedly connected, the winding mechanism (7) comprises a winding motor, a wire roller, a conductor roller and a traction cable, wherein the traction cable is connected to the adjustment box (3), and the two ends of the top spring (8) are respectively connected to the support frame (6) and the adjustment box (3), and the concrete pumping mechanism (10) comprises a mixing bin, a material inlet, a material outlet, a mixing motor and a mixing shaft, which mixes the concrete and then squeezes it out from the material outlet and introduces it between the ALC wall panel and the wall surface.

5. The auxiliary device for installing an ALC wall panel according to claim 1, characterized in that: The number of the tracks (21) is two groups and they are symmetrically distributed; the tracks (21) are matched with the support grooves (22); the teeth (23) and the tracks (21) are fixedly connected; and the inner cavity (24) and the support grooves (22) are connected.

6. The auxiliary device for installing an ALC wall panel according to claim 1, characterized in that: The drive motor (25) is connected to the inner cavity (24) via a mounting frame (26); the output end of the drive motor (25) is fixedly connected to the gear (27); the gear (27) is adapted to the teeth (23); the distance measuring sensor (28) is electrically connected to the control circuit board (29); and the control circuit board (29) is electrically connected to the battery (210).

Citation Information

Patent Citations

  • Assembly type ALC wallboard mounting device

    CN218597661U

Cited By

  • ALC wallboard mounting frame

    CN120401821A