Air compressor cooler leak detection device
By designing an air compressor cooler leak detection device with an installation detection mechanism, using the boosted water source to fill water and bleed water to detect loopholes, the problem of relying on manual subjective leak detection in the prior art is solved, and a more efficient and accurate leak detection process is achieved.
Patent Information
- Application Number
- CN202421618065.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-10
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-07-10
AI Technical Summary
The existing leak detection methods for air compressor coolers mainly rely on human subjectivity, which easily misjudgment the pipeline, increasing the difficulty of leak detection and the possibility of rework.
A leak detection device for air compressor cooler is designed, including casing A and casing B. The pipe wall of casing A is equipped with a detection mechanism, which is composed of a handheld electric pump, connecting pipe, flange, tube, sealing sleeve and water outlet pipe joint. Water is filled with water through a pressurized water source, and water is emitted when there is a loophole, achieving rapid leakage detection.
Through the use of the device, the difficulty of leak detection is reduced, the detection efficiency is improved, and the occurrence of misjudgment and rework is reduced.
Smart Images

Figure CN222717028U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of air compressor leakage detection devices, in particular to an air compressor cooler leakage detection device. Background Art
[0002] The air compressor cooler is a very important component in the air compressor. It can effectively reduce the temperature of the compressed air and prevent the body temperature from being too high, thereby ensuring the normal operation of the air compressor. If the cooler leaks, it will cause the body temperature to be too high, seriously affecting the service life and working efficiency of the air compressor, and may even cause accidents such as fire. Therefore, regular inspection and maintenance of the air compressor cooler is very important.
[0003] The existing leak detection method for air compressor coolers is the manual touch experience method, that is, visual leak detection. According to previous maintenance and disassembly experience, when the air compressor cooler is disassembled and lifted out with a hoist, its core should be observed in time. There will be obvious water stains at the damaged air duct opening, and even water will flow out. When a thin copper rod of equal length is inserted, there will be an obvious sense of blockage. This method mainly relies on human subjectivity, and it is easy to misjudge an intact air duct as a leaky pipe, causing rework. In many cases, there are many water stains at the pipe opening. Before disassembly, the water stains flow to the adjacent pipe openings and become one piece, which is difficult to distinguish, increasing the difficulty of leak detection. For this reason, we propose an air compressor cooler leak detection device to facilitate leak detection after plugging in the air compressor cooler, reduce work difficulty, and improve detection efficiency. Utility Model Content
[0004] In view of the problems in the prior art, the utility model provides a leak detection device for an air compressor cooler.
[0005] The technical solution adopted by the utility model to solve its technical problems is a leak detection device for an air compressor cooler, comprising a sleeve A and a sleeve B. A detection mechanism is installed at the pipe wall of the sleeve A, and the detection mechanism is composed of a handheld electric water pump, a connecting pipe, a flange, a plug, a sealing sleeve and a water outlet pipe joint. The inner wall of the pipe of the sleeve A and the inner wall of the pipe of the sleeve B are both connected and welded with a plug, and the pipe wall of the plug is sleeve-connected with a sealing sleeve, the pipe mouth of the sleeve A and the pipe mouth of the sleeve B are both welded with a flange, and the drainage port of the handheld electric water pump is connected and installed with a water outlet pipe joint, and the water outlet pipe joint and the pipe wall of the sleeve A are connected to each other through a connecting pipe.
[0006] By adopting the above technical scheme, when the air compressor cooler is leak-checked, since a detection mechanism is installed at the pipe wall of the sleeve A, the detection mechanism is composed of a handheld electric water pump, a connecting pipe, a flange, a plug, a sealing sleeve and a water outlet pipe joint. Since flanges are welded at the pipe mouths of the sleeve A and the pipe mouths of the sleeve B, after the personnel insert the sealing sleeve into the plug, insert the sealing sleeve into the flange port of the air compressor cooler, and then connect the flange with the flange of the air compressor cooler through external bolts to achieve sealing of both ends of the air compressor cooler. After connecting the external water source to the water inlet pipe joint, the handheld electric water pump is powered on, and the handheld electric water pump pressurizes the external water source. The increased water enters the connecting pipe through the water outlet pipe joint, and then enters the plug of the sleeve A through the connecting pipe, so that the air compressor cooler is filled with water. When there is a leak in the air compressor cooler, water will escape, so that the personnel can quickly detect leaks.
[0007] Specifically, a connecting mechanism is also included, and the connecting mechanism is installed on the tube wall of the sleeve A and the tube wall of the sleeve B.
[0008] By adopting the above technical solution, the sleeve A and the sleeve B can be conveniently connected through the connecting mechanism.
[0009] Specifically, the connecting mechanism is composed of a fixed block, a threaded groove, a threaded rod and a steel wire rope. The pipe wall of the casing A and the pipe wall of the casing B are both welded with a fixed block, a threaded groove is opened on the block wall of the fixed block, and a threaded rod is threadedly connected to the inner wall of the threaded groove. The threaded rods are connected by a steel wire rope.
[0010] By adopting the above technical scheme, when the casing A and the casing B are connected, since the connecting mechanism is installed at the pipe wall of the casing A and the pipe wall of the casing B, the connecting mechanism is composed of a fixed block, a threaded groove, a threaded rod and a wire rope. The pipe wall of the casing A and the pipe wall of the casing B are both welded with a fixed block. Since the block wall of the fixed block is provided with a threaded groove, after the threaded rod is connected to the threaded groove, the threaded rods are connected by the wire rope, so that the casing A and the casing B are connected.
[0011] Specifically, a handle is installed on the shell wall of the handheld electric water pump.
[0012] By adopting the technical solution, the handle makes it convenient for people to take the product.
[0013] Specifically, the water pumping port of the handheld electric water pump is connected and installed with a water inlet pipe joint.
[0014] By adopting the above technical solution, it is convenient to connect with the external water pipe through the water inlet pipe joint.
[0015] Beneficial effects of the utility model:
[0016] (1) The utility model discloses an air compressor cooler leak detection device. When leak detection is performed on the air compressor cooler, a detection mechanism is installed on the pipe wall of the sleeve A. The detection mechanism is composed of a hand-held electric water pump, a connecting pipe, a flange, a plug, a sealing sleeve and a water outlet pipe joint. Since flanges are welded at the pipe openings of the sleeve A and the pipe openings of the sleeve B, after the personnel insert the sealing sleeve into the plug, and then insert the sealing sleeve into the flange port of the air compressor cooler, the flange is penetrated by an external bolt and connected to the flange of the air compressor cooler to achieve sealing of both ends of the air compressor cooler. After the external water source is connected to the water inlet pipe joint, the hand-held electric water pump is powered on. The hand-held electric water pump pressurizes the external water source. The pressurized water enters the connecting pipe through the water outlet pipe joint. After entering the plug of the sleeve A through the connecting pipe, the air compressor cooler is filled with water. When there is a leak in the air compressor cooler, water will escape, so that the personnel can quickly detect the leak.
[0017] (2) The utility model discloses an air compressor cooler leak detection device. When connecting the sleeve A and the sleeve B, a connecting mechanism is installed on the pipe wall of the sleeve A and the pipe wall of the sleeve B. The connecting mechanism is composed of a fixed block, a threaded groove, a threaded rod and a steel wire rope. The pipe wall of the sleeve A and the pipe wall of the sleeve B are both welded with a fixed block. Since a threaded groove is provided on the block wall of the fixed block, after the threaded rod is connected to the threaded groove, the threaded rods are connected by the steel wire rope to realize the connection between the sleeve A and the sleeve B. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0019] Figure 1 It is the main figure of the utility model;
[0020] Figure 2 This is a schematic diagram of the detection mechanism structure of the utility model;
[0021] Figure 3 This is a schematic diagram of the connection mechanism structure of the utility model;
[0022] In the figure: 1. casing A; 2. detection mechanism; 201. hand-held electric water pump; 202. connecting pipe; 203. flange; 204. insert pipe; 205. sealing sleeve; 206. outlet pipe joint; 3. casing B; 4. handle; 5. inlet pipe joint; 6. connecting mechanism; 601. fixing block; 602. threaded groove; 603. threaded rod; 604. wire rope. DETAILED DESCRIPTION
[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0024] As an embodiment of the present utility model, Figure 1 , Figure 2 and Figure 3 As shown, an air compressor cooler leak detection device described in the utility model comprises a sleeve A1 and a sleeve B3, a detection mechanism 2 is installed on the pipe wall of the sleeve A1, and the detection mechanism 2 is composed of a handheld electric water pump 201, a connecting pipe 202, a flange 203, a plug 204, a sealing sleeve 205 and a water outlet pipe joint 206. The inner wall of the sleeve A1 and the inner wall of the sleeve B3 are both connected and welded with a plug 204, the pipe wall of the plug 204 is sleeved and connected with a sealing sleeve 205, the pipe mouth of the sleeve A1 and the pipe mouth of the sleeve B3 are both welded with a flange 203, the drainage port of the handheld electric water pump 201 is connected and installed with a water outlet pipe joint 206, and the water outlet pipe joint 206 and the pipe wall of the sleeve A1 are connected to each other through the connecting pipe 202.
[0025] When in use, since the detection mechanism 2 is installed on the pipe wall of the casing A1, the detection mechanism 2 is composed of a handheld electric water pump 201, a connecting pipe 202, a flange 203, a plug 204, a sealing sleeve 205 and a water outlet pipe joint 206. Since the pipe openings of the casing A1 and the pipe openings of the casing B3 are both welded with flanges 203, the personnel insert the sealing sleeve 205 into the plug 204, insert the sealing sleeve 205 into the flange port of the air compressor cooler, and penetrate the flange 203 and the air compressor cooler through the external bolts. The flange of the air compressor cooler is connected to realize sealing of both ends of the air compressor cooler. After the external water source is connected to the water inlet pipe joint 5, the handheld electric water pump 201 is powered on, and the handheld electric water pump 201 pressurizes the external water source. The increased water enters the connecting pipe 202 through the water outlet pipe joint 206, and then enters the insert pipe 204 of the sleeve A1 through the connecting pipe 202, thereby filling the air compressor cooler with water. When there is a leak in the air compressor cooler, water will escape, so that personnel can quickly detect the leak.
[0026] like Figure 1 As shown, a connecting mechanism 6 is also included, and the connecting mechanism 6 is installed on the tube wall of the sleeve A1 and the tube wall of the sleeve B3.
[0027] When in use, the sleeve A1 and the sleeve B3 are conveniently connected through the connecting mechanism 6.
[0028] like Figure 1 and Figure 3As shown, the connecting mechanism 6 is composed of a fixed block 601, a threaded groove 602, a threaded rod 603 and a steel wire rope 604. The fixed block 601 is welded at the tube wall of the sleeve A1 and the tube wall of the sleeve B3. The block wall of the fixed block 601 is provided with a threaded groove 602. The inner wall of the threaded groove 602 is threadedly connected with a threaded rod 603. The threaded rods 603 are connected by a steel wire rope 604.
[0029] When in use, since a connecting mechanism 6 is installed on the tube wall of the sleeve A1 and the tube wall of the sleeve B3, the connecting mechanism 6 is composed of a fixing block 601, a threaded groove 602, a threaded rod 603 and a wire rope 604. The tube wall of the sleeve A1 and the tube wall of the sleeve B3 are both welded with a fixing block 601. Since a threaded groove 602 is provided on the block wall of the fixing block 601, after the threaded rod 603 is connected to the threaded groove 602, the threaded rods 603 are connected by the wire rope 604, so that the sleeve A1 and the sleeve B3 are connected.
[0030] like Figure 1 As shown, a handle 4 is installed on the shell wall of the handheld electric water pump 201.
[0031] When in use, the handle 4 is convenient for people to take.
[0032] like Figure 1 As shown, the water pumping port of the handheld electric water pump 201 is connected to a water inlet pipe joint 5.
[0033] When in use, the water inlet pipe joint 5 is conveniently connected to an external water pipe.
[0034] When the utility model is in use, when leak detection is performed on the air compressor cooler, since a detection mechanism 2 is installed at the pipe wall of the sleeve A1, the detection mechanism 2 is composed of a handheld electric water pump 201, a connecting pipe 202, a flange 203, a plug 204, a sealing sleeve 205 and a water outlet pipe joint 206. Since the pipe mouth of the sleeve A1 and the pipe mouth of the sleeve B3 are both welded with a flange 203, after the personnel inserts the sealing sleeve 205 into the plug 204, and then inserts the sealing sleeve 205 into the flange port of the air compressor cooler, the flange 203 is penetrated by external bolts and connected to the flange of the air compressor cooler, so that the two ends of the air compressor cooler are sealed. After the external water source is connected to the water inlet pipe joint 5, the handheld electric water pump 201 is powered on, and the handheld electric water pump 201 pressurizes the external water source, and the increased water passes through the outlet The water pipe joint 206 enters into the connecting pipe 202, and after entering into the insert pipe 204 of the sleeve A1 through the connecting pipe 202, the air compressor cooler is filled with water. When there is a leak in the air compressor cooler, water will come out, so that personnel can quickly detect the leak. When the sleeve A1 and the sleeve B3 are connected, since the pipe wall of the sleeve A1 and the pipe wall of the sleeve B3 are both installed with a connecting mechanism 6, the connecting mechanism 6 is composed of a fixed block 601, a threaded groove 602, a threaded rod 603 and a wire rope 604. The pipe wall of the sleeve A1 and the pipe wall of the sleeve B3 are both welded with a fixed block 601. Since the block wall of the fixed block 601 is provided with a threaded groove 602, after the threaded rod 603 is connected to the threaded groove 602, the threaded rod 603 is connected by the wire rope 604, so that the sleeve A1 and the sleeve B3 are connected.
[0035] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions in the specification are only to illustrate the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the protection required by the utility model. The scope of protection required by the utility model is defined by the attached claims and their equivalents.
Claims
1. An air compressor cooler leak detection device, characterized in that: The invention comprises a casing A (1) and a casing B (3), wherein a detection mechanism (2) is installed on the pipe wall of the casing A (1), and the detection mechanism (2) is composed of a hand-held electric water pump (201), a connecting pipe (202), a flange (203), a plug (204), a sealing sleeve (205) and a water outlet pipe joint (206). The inner wall of the casing A (1) and the inner wall of the casing B (3) are both connected and welded with the plug (204), the pipe wall of the plug (204) is sleeve-connected with the sealing sleeve (205), the pipe mouth of the casing A (1) and the pipe mouth of the casing B (3) are both welded with the flange (203), the drainage port of the hand-held electric water pump (201) is connected and installed with a water outlet pipe joint (206), and the water outlet pipe joint (206) and the pipe wall of the casing A (1) are connected and communicated with each other through the connecting pipe (202).
2. The air compressor cooler leak detection device according to claim 1, characterized in that: It also includes a connecting mechanism (6), and the connecting mechanism (6) is installed on the tube wall of the sleeve A (1) and the tube wall of the sleeve B (3).
3. The air compressor cooler leak detection device according to claim 2, characterized in that: The connection mechanism (6) is composed of a fixed block (601), a threaded groove (602), a threaded rod (603) and a steel wire rope (604). The fixed block (601) is welded to the tube wall of the sleeve A (1) and the tube wall of the sleeve B (3). The block wall of the fixed block (601) is provided with a threaded groove (602). The inner wall of the threaded groove (602) is threadedly connected with a threaded rod (603). The threaded rods (603) are connected by a steel wire rope (604).
4. The air compressor cooler leak detection device according to claim 1, characterized in that: A handle (4) is installed on the shell wall of the handheld electric water pump (201).
5. The air compressor cooler leak detection device according to claim 1, characterized in that: The water pumping port of the handheld electric water pump (201) is connected to a water inlet pipe joint (5).