Lubrication mechanism of a gear reducer

By designing an external lubrication mechanism, using a circulation pump and a multi-stage heat dissipation structure, the problem of excessive lubricating oil temperature of the gear reducer is solved, effective oil circulation and heat dissipation are achieved, and efficient operation of the lubrication mechanism is ensured.

CN222717407UActive Publication Date: 2025-04-04SHENZHEN CHUANGREI JINGGONG TECH CO LTD
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Patent Information

Application Number
CN202421728744.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-22
Publication Date
2025-04-04
Estimated Expiration
2034-07-22

AI Technical Summary

Technical Problem

After the lubricating mechanism of the existing gear reducer works for a long time, the lubricating oil temperature is too high and it is difficult to passively dissipate, resulting in the lubricating mechanism being unable to quickly export gear heat.

Method used

An external lubrication mechanism is designed, including two copper guide boxes, guide mechanism and connecting pipeline mechanism. The circulation pump is used to drive the oil circulation and achieve dual-stage auxiliary heat dissipation through multiple heat dissipation fins.

Benefits of technology

It effectively reduces the temperature of the oil in the gear reducer, ensures the efficient operation of the lubrication mechanism, and avoids lubrication problems caused by excessive oil temperature.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of reducer accessories, and discloses a lubrication mechanism of a gear reducer, including a main lubrication mechanism, the main lubrication mechanism including two guide boxes, a winding groove is opened between the upper and lower side walls of the guide box, a guide mechanism is arranged above the two guide boxes, and a connecting pipeline mechanism is arranged below the two guide boxes, and the guide mechanism includes a transmission pipe fixedly connected to the opening above the winding groove. The utility model is designed with an external lubrication mechanism, that is, the overall external lubrication oil circuit design is adopted, and two connecting pipeline structures are arranged at the bottom, which can be connected to the lubricating oil addition port and the lubricating oil discharge port of the gear reducer respectively, and then work through the circulation pump to drive the oil circulation in the gear reducer, and at the same time, it is equipped with a two-stage auxiliary heat dissipation structure, which can effectively dissipate the heat of the circulating oil and avoid the oil temperature inside the reducer from being too high after the reducer has been working for a long time.
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Description

Technical Field

[0001] The utility model relates to the technical field of reducer accessories, in particular to a lubrication mechanism of a gear reducer. Background Art

[0002] A reducer is an independent component consisting of a gear transmission, a worm transmission, or a gear-worm transmission enclosed in a rigid housing, and is often used as a reduction transmission device between a prime mover and a working machine. At present, reducers include gear reducers, which usually use the lubricating oil of the housing to lubricate the gears and conduct heat.

[0003] The lubrication mechanism of the existing gear reducer still has the following problems when in use: most of them are oil circulation systems and are arranged in the housing of the reducer. When lubricating and conducting heat for the gears, the lubricating oil relies on the reducer housing for passive heat dissipation. After the reducer has worked for a long time, the oil temperature of the lubricating oil is too high to be easily dissipated passively, and thus the lubrication mechanism cannot quickly conduct and dissipate the heat of the gears in the reducer. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies in the prior art, the utility model provides a lubrication mechanism for a gear reducer, which solves the problems raised by the background technology.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a lubrication mechanism of a gear reducer, including a main lubrication mechanism, the main lubrication mechanism including two guide boxes, a winding groove is opened between the upper and lower side walls of the guide box, a guide mechanism is arranged above the two guide boxes, and a connecting pipeline mechanism is arranged below the two guide boxes, the guide mechanism includes a transmission pipe fixedly connected to the opening above the winding groove, the same circulation pump is fixedly connected between the interfaces on the opposite sides of the two transmission pipes, the connecting pipeline mechanism includes a connecting pipe fixedly connected to the opening below the winding groove, the bottom outer walls of the two connecting pipes are fixedly sleeved with connecting flanges, the guide box is a copper box body and the outer wall is fixedly sleeved with a group of cooling fins.

[0008] As a further solution of the utility model: the top wall of the column is fixedly connected to a bracket, the top of the bracket is fixedly connected to a circulating pump, a junction box is arranged in the middle position of the top of the circulating pump, two wiring heads are arranged at the front end of the junction box, and a sealing gasket is fixedly connected to the bottom wall of the connecting flange and at its opening.

[0009] As a further solution of the utility model: a group of the heat dissipation fins is multiple and is arranged at equal distances from top to bottom, and air guide holes are opened between the upper and lower side walls of the heat dissipation fins.

[0010] As a further solution of the utility model: the two guide boxes are each fixedly connected to a connecting seat at the center position of the side walls facing each other, the two connecting seats are fixedly connected to the same column between the side walls facing each other, and a connecting hole is opened between the center positions of the front and rear side walls of the connecting seat.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] 1. In the utility model, an external lubrication mechanism is provided, that is, an external lubrication oil circuit design is adopted as a whole, and two connecting pipeline structures are provided at the bottom, which can be connected to the lubrication oil addition port and the lubrication oil discharge port of the gear reducer respectively, and then the circulating pump works to drive the oil circulation in the gear reducer. At the same time, a two-stage auxiliary heat dissipation structure is provided to effectively dissipate the heat of the circulating oil and avoid the oil temperature inside the reducer being too high after a long period of work.

[0013] 2. In the utility model, an auxiliary installation mechanism is provided through the integral lubrication mechanism, that is, a connecting seat is fixedly connected between the side walls of the guide boxes on the opposite sides of the two heat dissipation mechanisms, a connecting hole is provided between the front and rear ends of the connecting seat, and the two connecting seats are connected by a column. The integral lubrication mechanism can be auxiliaryly installed on the corresponding station outside the gear reducer through the connecting holes on the connecting seat and the bolts, and the connection installation between the pipeline structure and the gear reducer is coordinated, and the installation reliability of the integral lubrication mechanism on the gear reducer is good. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is an overall stereogram of the utility model;

[0015] Figure 2 It is a three-dimensional diagram of the main body of the utility model;

[0016] Figure 3 It is a three-dimensional diagram of the flow guiding mechanism and the connecting pipeline mechanism of the utility model;

[0017] Figure 4 It is a cutaway stereoscopic view of the main body of the utility model.

[0018] In the figure: 1. main body lubrication mechanism; 2. flow guide mechanism; 3. connecting pipeline mechanism; 11. column; 12. bracket; 13. connecting seat; 14. connecting hole; 15. flow guide box; 16. winding groove; 17. cooling fins; 18. air guide hole; 21. circulation pump; 22. transmission pipe; 23. junction box; 31. connecting pipe; 32. connecting flange; 33. sealing gasket. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figures 1 to 4 In the embodiment of the utility model, a lubrication mechanism of a gear reducer includes a main lubrication mechanism 1, the main lubrication mechanism 1 includes two guide boxes 15, a winding groove 16 is opened between the upper and lower side walls of the guide box 15, a guide mechanism 2 is arranged above the two guide boxes 15, and a connecting pipeline mechanism 3 is arranged below the two guide boxes 15. The guide mechanism 2 includes a transmission pipe 22 fixedly connected to the opening above the winding groove 16, and the same circulation pump 21 is fixedly connected between the interfaces on the opposite sides of the two transmission pipes 22. The connecting pipeline mechanism 3 includes a connecting pipe 31 fixedly connected to the opening below the winding groove 16, and the outer side walls of the bottom of the two connecting pipes 31 are fixedly sleeved with a connecting flange 32. The guide box 1 5 is a copper box body and a group of heat dissipation fins 17 are fixedly sleeved on the outer wall. The whole is provided with an external lubrication mechanism design, that is, the whole adopts an external lubrication oil circuit design. Two connecting pipeline structures are arranged at the bottom, that is, two connecting pipes 31 with connecting flanges 32, which can be connected to the lubricating oil adding port and the lubricating oil discharging port of the gear reducer respectively, and then driven by the circulation pump 21 to circulate the oil in the gear reducer. At the same time, it is equipped with a double-stage auxiliary heat dissipation structure, that is, two guide boxes 15 with winding grooves 16, and multiple heat dissipation fins 17 are arranged on the outer side thereof, which can effectively dissipate the heat of the circulating oil and avoid the oil temperature inside the reducer being too high after the reducer works for a long time.

[0021] The top wall of the column 11 is fixedly connected to the bracket 12, the top of the bracket 12 is fixedly connected to the circulating pump 21, a junction box 23 is arranged in the middle position of the top of the circulating pump 21, and two terminal heads are arranged at the front end of the junction box 23 to cooperate in wiring work, and a sealing gasket 33 is fixedly connected to the bottom wall of the connecting flange 32 and located at its opening to play an auxiliary sealing role in the pipeline connection.

[0022] A group of heat dissipation fins 17 is composed of a plurality of heat dissipation fins 17 arranged at equal distances from top to bottom. Air guide holes 18 are provided between the upper and lower side walls of the heat dissipation fins 17 . The plurality of air guide holes 18 assist the flow of gas, thereby promoting the heat dissipation of the plurality of heat dissipation fins 17 .

[0023] A connecting seat 13 is fixedly connected to the center position of the side walls on the opposite sides of the two guide boxes 15, and the same column 11 is fixedly connected between the side walls on the opposite sides of the two connecting seats 13. A connecting hole 14 is opened between the center positions of the front and rear side walls of the connecting seat 13. The overall lubrication mechanism is provided with an auxiliary installation mechanism, that is, a connecting seat 13 is fixedly connected to the side walls on the opposite sides of the two heat dissipation mechanisms, and a connecting hole 14 is opened between the front and rear ends of the connecting seat 13, and the two connecting seats 13 are connected through the column 11. The overall lubrication mechanism can be auxiliaryly installed on the corresponding station outside the gear reducer through the connecting holes 14 on the connecting seats 13 and the bolts, and the connection and installation between the pipeline structure and the gear reducer are coordinated, and the installation reliability of the overall lubrication mechanism on the gear reducer is good.

[0024] The working principle of the utility model is as follows: an external lubrication mechanism design is arranged as a whole, that is, an external lubrication oil circuit design is adopted as a whole, and two connecting pipeline structures are arranged at the bottom, that is, two connecting pipes 31 with connecting flanges 32, which can be respectively connected to the lubricating oil adding port and the lubricating oil discharging port of the gear reducer, and then work through the circulating pump 21 to drive the oil circulation in the gear reducer, and at the same time, a two-stage auxiliary heat dissipation structure is arranged in combination, that is, two guide boxes 15 with winding grooves 16 are arranged, and a plurality of heat dissipation fins 17 are arranged on the outside thereof, which can effectively dissipate the heat of the circulating oil and avoid the oil temperature inside the reducer being too high after the reducer has worked for a long time, so as to perform reliable gear reducer lubrication work.

[0025] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A lubrication mechanism for a gear reducer, comprising a main lubrication mechanism (1), wherein the main lubrication mechanism (1) comprises two guide boxes (15); Features: A winding groove (16) is provided between the upper and lower side walls of the flow guide box (15); a flow guide mechanism (2) is provided above the two flow guide boxes (15); and a connecting pipeline mechanism (3) is provided below the two flow guide boxes (15); The flow guiding mechanism (2) comprises a transmission pipe (22) fixedly connected to the upper opening of the winding groove (16), and a same circulation pump (21) is fixedly connected between the interfaces on the opposite sides of the two transmission pipes (22); The connecting pipeline mechanism (3) comprises a connecting pipe (31) fixedly connected to the opening below the winding groove (16), and the outer side walls of the bottoms of the two connecting pipes (31) are fixedly sleeved with connecting flanges (32); The flow guide box (15) is a copper box body and a group of heat dissipation fins (17) are fixedly sleeved on the outer side wall.

2. The lubrication mechanism of a gear reducer according to claim 1, characterized in that: A junction box (23) is arranged at the middle position of the top of the circulation pump (21), and two junction terminals are arranged at the front end of the junction box (23).

3. The lubrication mechanism of a gear reducer according to claim 1, characterized in that: A sealing gasket (33) is fixedly connected to the bottom wall of the connecting flange (32) and located at its opening.

4. The lubrication mechanism of a gear reducer according to claim 1, characterized in that: A group of the heat dissipation fins (17) comprises a plurality of fins which are arranged at equal distances from top to bottom, and air guide holes (18) are provided between the upper and lower side walls of the heat dissipation fins (17).

5. The lubrication mechanism of a gear reducer according to claim 1, characterized in that: A connecting seat (13) is fixedly connected to the center position of the side walls of the two flow guide boxes (15) facing each other, and a same column (11) is fixedly connected between the side walls of the two connecting seats (13) facing each other.

6. The lubrication mechanism of a gear reducer according to claim 5, characterized in that: A connection hole (14) is provided between the center positions of the front and rear side walls of the connection seat (13).

7. The lubrication mechanism of a gear reducer according to claim 5, characterized in that: The top wall of the column (11) is fixedly connected to a bracket (12), and the top of the bracket (12) is fixedly connected to a circulating pump (21).