Industrial electric furnace flue gas purification device
By designing an easy-to-replace adsorption layer and heat recovery components in the flue gas purification device of the industrial electric furnace, the problems of filter layer blockage and heat waste in the prior art are solved, and the stability of equipment operation and the improvement of flue gas purification efficiency are achieved.
Patent Information
- Application Number
- CN202323461812.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-19
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2033-12-19
AI Technical Summary
The filter layer of the existing industrial electric furnace flue gas purification device is prone to clogging after a long time of use and needs to be replaced regularly, resulting in unstable equipment operation.
An industrial electric furnace flue gas purification device is designed, including a water tank, a purification box and an adsorption box. Through a heat recovery component, a mixing component and an easy-to-open adsorption layer replacement structure, the adsorption layer is regularly replaced and heat recovery.
By regularly changing the adsorbent layer and heat recovery, the service life of the equipment is extended, the flue gas purification efficiency is improved, and the problem of blockage of the filter layer is avoided.
Smart Images

Figure CN222718708U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electric furnace fume purification devices, in particular to an industrial electric furnace fume purification device. Background Art
[0002] Industrial electric furnaces are widely used in ceramics, metallurgy, electronics, glass, chemicals, machinery, refractory materials, new material development, special materials, construction and other fields. Electric furnace equipment is usually a complete set, including electric furnace body, power equipment (electric furnace transformer, rectifier, inverter, etc.), switch, auxiliary electrical appliances, vacuum equipment, detection and control instruments (electrical instruments, thermal instruments, etc.), automatic adjustment system, mechanical equipment for industrial electric furnaces, such as feeding and discharging machinery, furnace body tilting device, etc. The main components of industrial electric furnaces are industrial furnace masonry, industrial furnace exhaust system, industrial furnace preheater and industrial furnace combustion device. During the use of the electric furnace, the furnace flue gas needs to be purified.
[0003] The Chinese patent with publication number CN108771958A discloses a flue gas treatment device for an industrial electric furnace, including a flue gas treatment box, a condenser is provided inside the flue gas treatment box, a condensate is provided inside the condenser, a reaction box is provided on one side of the condenser, a rotary nozzle is provided inside the reaction box, a storage box is provided on the top of the flue gas treatment box, a water outlet pipe is provided at the bottom of the reaction box, a baffle is provided inside the water outlet pipe, and an air outlet is provided on one side of the reaction box. The present invention is provided with a condenser and a condensate, which is conducive to cooling the generated flue gas with a relatively high temperature through the condensate in the condenser, thereby preventing the exhaust flue gas from causing harm to people due to its high temperature. The provision of a rotary nozzle, a reaction box and a storage box is conducive to the rotary nozzle spraying the reaction solvent in the storage box, so that the gas reacts quickly in the reaction box.
[0004] However, the above patent has the following shortcomings: the filter layer of the above patent may be clogged during long-term use, so the filter layer needs to be replaced regularly. Utility Model Content
[0005] The purpose of the utility model is to provide an industrial electric furnace fume purification device to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an industrial electric furnace fume purification device, comprising a base, a water tank is vertically installed on the top of the base, and a heat recovery component is arranged in the water tank, a purification box is vertically installed on the top of the base, and a mixing component is arranged in the purification box, an adsorption box is vertically installed on the top of the base, and a convenient opening component is arranged on the outside of the adsorption box, and a negative pressure machine is installed on the side wall of the adsorption box;
[0007] The easy-to-open component includes an installation hole, a cover plate, an adsorption layer, a butterfly bolt and a threaded groove. The side wall of the adsorption box is laterally provided with an installation hole, and an adsorption layer is slidably inserted into the installation hole. The outside of the adsorption box is provided with a plurality of threaded grooves located outside the installation hole. A cover plate is provided on the outside of the adsorption box, and a plurality of butterfly bolts are threadedly penetrated at the four corners of the cover plate, and the penetrating end of the butterfly bolt is threadedly connected to the threaded groove.
[0008] By adopting the above technical solution, regular replacement of the adsorption layer is achieved.
[0009] As a further solution of the utility model: the heat recovery component includes a serpentine pipe, the serpentine pipe is installed in the water tank, and the serpentine pipe passes through the water tank and is connected to the bottom of the purification box, and a one-way valve is installed at the connection between the serpentine pipe and the purification box.
[0010] By adopting the above technical solution, the hot gas discharged from the serpentine tube can be recovered.
[0011] As a further solution of the utility model: a plurality of heat conducting plates are installed on the outside of the serpentine tube.
[0012] By adopting the above technical solution, the speed and efficiency of heat dissipation are increased.
[0013] As a further solution of the utility model: the mixing assembly includes a purification box, a rotating rod, and stirring blades. A motor is vertically installed on the top of the purification box, and a rotating rod is vertically installed inside the purification box. A plurality of stirring blades are horizontally installed on the outside of the rotating rod. The output end of the motor passes through the top of the purification box and is connected to the top of the rotating rod.
[0014] By adopting the above technical solution, the gas entering the purification box can be filtered.
[0015] As a further solution of the utility model: a connecting plate is horizontally installed on the rotating rod near the top outer wall, and a scraper is vertically installed on the side wall of the connecting plate.
[0016] By adopting the above technical solution, the inner wall of the purification box can be cleaned.
[0017] Compared with the prior art, the utility model has the following beneficial effects: the industrial electric furnace fume purification device,
[0018] A mounting hole, a cover plate, an adsorption layer, a butterfly bolt and a threaded groove are provided. When the adsorption layer needs to be replaced, the butterfly bolt connected with the thread on the cover plate is rotated to be taken out from the threaded groove, and then the cover plate is taken off from the side wall of the adsorption box, and then the adsorption layer inserted in the mounting hole is pulled out, and then a new adsorption layer is replaced and inserted into the mounting hole, and then the cover plate is fixed to the adsorption box by the butterfly bolt again, thereby realizing the closure of the adsorption box and the replacement of the adsorption layer;
[0019] In addition, the industrial electric furnace fume purification device is also provided with a purification box, a rotating rod, and a stirring blade. When the gas in the serpentine tube enters the purification box, the particles and oil smoke in the incoming fume are filtered through the water in the purification box. The rotating rod is driven to rotate by starting the motor. When the rotating rod rotates, the stirring blade is driven to move. The water is stirred by the stirring blade, thereby increasing the contact range between the fume and water. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the main cross-sectional structure of the utility model;
[0021] Figure 2 This is a side view structural diagram of the adsorption box of the utility model;
[0022] Figure 3 This is an enlarged structural diagram of the utility model at A;
[0023] Figure 4 This is a schematic diagram of the cross-sectional structure of the purification box of the utility model.
[0024] In the figure: 1. base; 2. water tank; 3. purification box; 4. adsorption box; 5. cover plate; 6. adsorption layer; 7. installation hole; 8. negative pressure machine; 9. serpentine pipe; 10. heat transfer plate; 11. one-way valve; 12. butterfly bolt; 13. threaded groove; 14. motor; 15. rotating rod; 16. stirring blade; 17. connecting plate; 18. scraper. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figure 1-4The utility model provides a technical solution: an industrial electric furnace fume purification device, comprising a base 1, a water tank 2 is vertically installed on the top of the base 1, and a heat recovery component is arranged in the water tank 2, a purification box 3 is vertically installed on the top of the base 1, and a mixing component is arranged in the purification box 3, an adsorption box 4 is vertically installed on the top of the base 1, and a convenient opening component is arranged on the outer side of the adsorption box 4, and a negative pressure machine 8 is installed on the side wall of the adsorption box 4;
[0027] The easy-to-open assembly includes a mounting hole 7, a cover plate 5, an adsorption layer 6, a butterfly bolt 12 and a threaded groove 13. The side wall of the adsorption box 4 is transversely provided with a mounting hole 7, and the adsorption layer 6 is slidably inserted into the mounting hole 7. The outer side of the adsorption box 4 is provided with a plurality of threaded grooves 13 located outside the mounting hole 7. The outer side of the adsorption box 4 is provided with a cover plate 5, and the four corners of the cover plate 5 are threadedly penetrated with a plurality of butterfly bolts 12, and the penetration end of the butterfly bolt 12 is threadedly connected with the threaded groove 13;
[0028] Specifically, when the adsorption layer 6 needs to be replaced, the butterfly bolt 12 threadedly connected on the cover plate 5 is rotated to take the butterfly bolt 12 out of the thread groove 13, and then the cover plate 5 is removed from the side wall of the adsorption box 4, and then the adsorption layer 6 inserted in the mounting hole 7 is pulled out, and then a new adsorption layer 6 is replaced and inserted into the mounting hole 7, and then the cover plate 5 is fixed to the adsorption box 4 by the butterfly bolt 12 again, thereby achieving the closure of the adsorption box 4, and the gas in the serpentine tube 9 is filtered and discharged by starting the negative pressure machine 8. The negative pressure machine 8 ensures that the serpentine tube 9, the purification box 3 and the adsorption box 4 are always in a negative pressure state, so that the exhaust gas in the serpentine tube 9 can flow.
[0029] Further, the heat recovery component includes a serpentine pipe 9, which is installed in the water tank 2, and the serpentine pipe 9 passes through the water tank 2 and is connected to the bottom of the purification box 3, and a one-way valve 11 is installed at the connection between the serpentine pipe 9 and the purification box 3;
[0030] Specifically, when the flue gas with heat in the electric furnace is discharged through the serpentine pipe 9, the flue gas brings the heat into the water tank 2 when passing through the serpentine pipe 9, and the heat is absorbed by adding water into the water tank 2, and then the heated hot water can be used for domestic water.
[0031] Furthermore, a plurality of heat conducting plates 10 are installed outside the serpentine tube 9;
[0032] Specifically, the plurality of heat conducting plates 10 installed outside the serpentine tube 9 in the water increases the rapid absorption of heat in the serpentine tube 9 .
[0033] Furthermore, the mixing assembly includes a purification box 3, a rotating rod 15, and a stirring blade 16. A motor 14 is vertically installed on the top of the purification box 3, and a rotating rod 15 is vertically installed inside the purification box 3. A plurality of stirring blades 16 are horizontally installed outside the rotating rod 15. The output end of the motor 14 passes through the top of the purification box 3 and is connected to the top of the rotating rod 15.
[0034] Specifically, when the gas in the serpentine tube 9 enters the purification box 3, the particles and oil smoke in the incoming flue gas are filtered by the water in the purification box 3, and the rotating rod 15 is driven to rotate by starting the motor 14. When the rotating rod 15 rotates, the stirring blade 16 is driven to move. The stirring blade 16 is used to stir the water, thereby increasing the contact range between the flue gas and the water.
[0035] Furthermore, a connecting plate 17 is installed horizontally near the top outer wall of the rotating rod 15, and a scraper 18 is installed vertically on the side wall of the connecting plate 17;
[0036] Specifically, when the oil and particles in the flue gas are filtered in the purification box 3, these oil and particles will adhere to the inner wall of the purification box 3. At this time, the motor 14 drives the rotating rod 15 to align, and when the rotating rod 15 is aligned, it drives the connecting plate 17 to move. When the connecting plate 17 moves, it drives the scraper 18 to clean the inner wall of the purification box 3.
[0037] Working principle: When using the industrial electric furnace flue gas purification device, the flue gas in the industrial electric furnace is discharged into the purification box 3 through the serpentine pipe 9, and the particles and oil smoke in the incoming flue gas are filtered by the water in the purification box 3. The rotating rod 15 is driven to rotate by the starting motor 14. When the rotating rod 15 rotates, the stirring blade 16 is driven to move. The stirring blade 16 is used to stir the water, thereby increasing the contact range between the flue gas and the water. Then the gas is sucked into the adsorption box 4 through the negative pressure machine 8, and the flue gas is supported and filtered through the adsorption layer 6. The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.
[0038] The directions or positional relationships indicated by terms such as "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings. They are merely simplified descriptions for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the protection content of the present invention.
[0039] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. An industrial electric furnace fume purification device, comprising a base (1), characterized in that: A water tank (2) is vertically mounted on the top of the base (1), and a heat recovery component is arranged in the water tank (2); a purification box (3) is vertically mounted on the top of the base (1), and a mixing component is arranged in the purification box (3); an adsorption box (4) is vertically mounted on the top of the base (1), and a component that is easy to open is arranged on the outside of the adsorption box (4); a negative pressure machine (8) is installed on the side wall of the adsorption box (4); The easy-to-open component comprises a mounting hole (7), a cover plate (5), an adsorption layer (6), a butterfly bolt (12) and a threaded groove (13); a mounting hole (7) is transversely provided on a side wall of the adsorption box (4), and an adsorption layer (6) is slidably inserted into the mounting hole (7); a plurality of threaded grooves (13) are provided on the outer side of the adsorption box (4) and located outside the mounting hole (7); a cover plate (5) is provided on the outer side of the adsorption box (4), and a plurality of butterfly bolts (12) are threadedly penetrated at four corners of the cover plate (5); and the penetration ends of the butterfly bolts (12) are threadedly connected to the threaded grooves (13).
2. The industrial electric furnace fume purification device according to claim 1 is characterized in that: The heat recovery component comprises a serpentine pipe (9), the serpentine pipe (9) being installed in the water tank (2), and the serpentine pipe (9) passing through the water tank (2) and connected to the bottom of the purification box (3), and a one-way valve (11) being installed at the connection between the serpentine pipe (9) and the purification box (3).
3. The industrial electric furnace fume purification device according to claim 2 is characterized in that: A plurality of heat conducting plates (10) are installed on the outside of the serpentine tube (9).
4. The industrial electric furnace fume purification device according to claim 1 is characterized in that: The mixing assembly comprises a purification box (3), a rotating rod (15), and stirring blades (16); a motor (14) is vertically mounted on the top of the purification box (3), and a rotating rod (15) is vertically mounted inside the purification box (3); a plurality of stirring blades (16) are horizontally mounted on the outside of the rotating rod (15); and an output end of the motor (14) passes through the top of the purification box (3) and is connected to the top of the rotating rod (15).
5. The industrial electric furnace fume purification device according to claim 4 is characterized in that: A connecting plate (17) is installed horizontally on the rotating rod (15) near the top outer wall, and a scraper (18) is installed vertically on the side wall of the connecting plate (17).
Citation Information
Patent Citations
Flue gas treatment device for industrial electric furnace
CN108771958A