A high voltage large series copper busbar detection equipment

By designing the flip mechanism of the high-pressure large series copper tray detection equipment, the automatic flip and fixing of the copper tray is realized, solving the problems of inaccurate detection accuracy and high manual flip cost, and improving the detection efficiency and accuracy.

CN222719580UActive Publication Date: 2025-04-04KUNSHAN HUANG KANG PRECISION METAL PROD CO LTD
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Patent Information

Application Number
CN202420349346.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-26
Publication Date
2025-04-04
Estimated Expiration
2034-02-26

AI Technical Summary

Technical Problem

In the prior art, the series copper row cannot be fixed during detection, resulting in inaccurate detection accuracy, and only one side of the detection is required, which requires manual flip, which is time-consuming and labor-intensive, and increases labor costs.

Method used

A high-pressure large series copper tray detection device is designed, including the main body and the flip mechanism. The flip mechanism includes a pushing assembly and a rotating assembly, pushing the rack to slide through the first cylinder, driving the gear to rotate, and realizing the 180-degree flip of the main body; pushing the slider to slide through the second cylinder, driving the connecting rod and the clamp to link, realizing the fixing or loosening of the main body.

Benefits of technology

The automatic flip of copper rows is realized, which avoids the problem that the detection equipment can only detect one side, reduces the cost of manual flip, and avoids shaking through the fixed body, improving detection accuracy.

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Abstract

The utility model discloses a high-voltage large series copper busbar detection device, which relates to the technical field of series copper busbars. The following scheme is proposed, including a main body and a flipping mechanism arranged outside the main body, the flipping mechanism including a pushing component and a rotating component, the pushing component including a first cylinder, the first cylinder is arranged outside the main body, the output end of the first cylinder is fixedly connected with a rack, the rack is pushed to slide on a fixed frame by arranging the first cylinder, and the gear is further driven to rotate in the fixed frame, thereby driving the rotating wheel, the rotating shaft and the clamping head to rotate, the worker pushes the main body into the groove of the clamping head, the first cylinder operates to make the clamping head clamp the main body and rotate it, so that the main body is flipped 180 degrees, so that the detection operation on the other side is performed, thereby avoiding the problem that the detection equipment can only detect a single side and the problem of excessive cost caused by manual flipping.
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Description

Technical Field

[0001] The utility model relates to the technical field of series copper busbars, in particular to a high-voltage large series copper busbar detection device. Background Art

[0002] Copper busbar, also known as copper busbar or copper busbar, is a long conductor made of the same material with a rectangular or chamfered rectangular cross-section. It is a high-current conductive product that plays the role of transmitting current and connecting electrical equipment in the circuit. It is usually used in power systems, industrial control, communications and other fields.

[0003] However, the series copper busbars in the prior art cannot be fixed during detection, and may shake during detection, resulting in inaccurate detection accuracy. Moreover, only one side can be detected, and the other side needs to be manually flipped. The process is not only time-consuming and labor-intensive, but also increases labor costs. Therefore, a high-voltage large series copper busbar detection device is needed. Utility Model Content

[0004] The purpose of the utility model is to provide a high-voltage large series copper busbar detection device, which solves the problem in the prior art that the series copper busbar cannot be fixed during detection and may shake during detection, resulting in inaccurate detection accuracy, and only one side can be detected, and the other side needs to be manually flipped, which is not only time-consuming and labor-intensive, but also increases labor costs.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high-voltage large series copper busbar detection device, comprising a main body and a flip mechanism arranged outside the main body, wherein the flip mechanism comprises a pushing component and a rotating component;

[0006] The pushing assembly comprises a first cylinder, the first cylinder is arranged outside the main body, the output end of the first cylinder is fixedly connected to a rack, the bottom of the rack is slidably connected to a fixing frame, and the outer wall of the rack is meshedly connected to a gear;

[0007] The rotating assembly comprises a rotating wheel, one end of which is fixedly connected to a rotating shaft, and an outer wall of the rotating shaft is fixedly connected to a clamping head.

[0008] The outside of the fixed frame is fixedly connected to a base, the surface of the base is fixedly connected to a second cylinder, the output end of the second cylinder is fixedly connected to a first slider, the bottom of the first slider is slidably connected to a first slide rail, the top of the first slider is rotatably connected to a connecting rod, the end of the connecting rod away from the first slider is rotatably connected to the second slider, the bottom of the second slider is slidably connected to the second slide rail, and the top of the second slider is fixedly connected to a clamping block.

[0009] Preferably, the rack forms a sliding structure with the fixed frame through the first cylinder, and the gear forms a rotating structure with the fixed frame through the rack.

[0010] Preferably, the clamping head forms a rotating structure with the fixed frame through a rotating wheel and a rotating shaft, and the main body forms a flipping structure with the clamping head, the rotating wheel and the fixed frame.

[0011] Preferably, two groups of rotating wheels and clamping heads are provided, and the positional relationship of the two groups of rotating wheels and clamping heads is symmetrical about the midpoint of the rotating shaft.

[0012] Preferably, the first slider forms a sliding structure with the first slider rail through the second cylinder, and the second slider forms a sliding structure with the second slider rail through the first slider and the connecting rod.

[0013] Preferably, the connecting rod, the second sliding block and the clamping block are provided in two groups, and the positional relationship of the two groups of the connecting rod, the second sliding block and the clamping block is symmetrical about the midpoint of the first slide rail.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. The first cylinder is set to push the rack to slide on the fixed frame, and further drive the gear to rotate in the fixed frame, thereby driving the rotating wheel, the rotating shaft and the clamping head to rotate. The worker pushes the main body into the groove of the clamping head. The operation of the first cylinder causes the clamping head to clamp the main body and rotate it, so that the main body is flipped 180 degrees, so that it can be inspected on the other side, avoiding the problem that the inspection equipment can only detect a single side and the problem of excessive cost caused by manual flipping.

[0016] 2. By setting a second cylinder to push the first slider to slide on the first slide rail, the connecting rod will be driven by the first slider to move synchronously, and then the connecting rod will pull the second slider to slide on the second slide rail, and the second slider will drive the clamping block to slide to clamp or release the main body, so as to avoid the problem that the detection equipment will shake when detecting the main body, causing it to shift and affect the detection accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the overall structure of a high-voltage large series copper busbar detection device proposed by the utility model;

[0018] Figure 2 This is a schematic diagram of a flipping mechanism of a high-voltage large series copper busbar detection device proposed by the utility model;

[0019] Figure 3 This is a schematic diagram of a rotating assembly of a flipping mechanism of a high-voltage large series copper busbar detection device proposed by the utility model;

[0020] Figure 4 The utility model provides a schematic diagram of a clamping mechanism for a high-voltage large series copper busbar detection device.

[0021] In the figure: 1. main body; 2. first cylinder; 3. rack; 4. fixed frame; 5. gear; 6. rotating wheel; 7. rotating shaft; 8. clamping head; 9. base; 10. second cylinder; 11. first slider; 12. first slide rail; 13. connecting rod; 14. second slider; 15. second slide rail; 16. clamping block. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] Example 1

[0024] like Figure 1-4 As shown, a high-voltage large series copper busbar detection device shown in the figure includes a main body 1 and a flip mechanism arranged outside the main body 1, and the flip mechanism includes a pushing component and a rotating component;

[0025] The pushing assembly includes a first cylinder 2, the first cylinder 2 is arranged outside the main body 1, the output end of the first cylinder 2 is fixedly connected to a rack 3, the bottom of the rack 3 is slidably connected to a fixing frame 4, and the outer wall of the rack 3 is meshedly connected to a gear 5;

[0026] The rotating assembly comprises a rotating wheel 6 , one end of which is fixedly connected to a rotating shaft 7 , and an outer wall of the rotating shaft 7 is fixedly connected to a clamping head 8 .

[0027] Among them, Figure 2-3 As shown, the rack 3 forms a sliding structure with the first cylinder 2 and the fixed frame 4, and the gear 5 forms a rotating structure with the rack 3 and the fixed frame 4, which is beneficial for the first cylinder 2 to control the gear 5 to rotate and realize the control operation of the sliding of the rack 3.

[0028] Among them, Figure 2-3 As shown, the clamping head 8 forms a rotating structure with the fixed frame 4 through the rotating wheel 6 and the rotating shaft 7, and the main body 1 forms a flipping structure with the clamping head 8 and the rotating wheel 6 and the fixed frame 4, which is beneficial for the clamping head 8 to drive the main body 1 to flip the surface when the rotating wheel 6 rotates, thereby realizing the control operation of the rotation of the rotating wheel 6.

[0029] Among them, Figure 2-3As shown, two groups of rotating wheels 6 and clamping heads 8 are provided, and the positional relationship of the two groups of rotating wheels 6 and clamping heads 8 is symmetrical about the midpoint of the rotating shaft 7, which is beneficial for the two groups of rotating wheels 6 and clamping heads 8 to have a more balanced and stable structure when driving the main body 1 to flip, thereby realizing the control operation of fixing the clamping head 8.

[0030] Example 2

[0031] like Figure 1 and Figure 4 As shown, the outside of the fixed frame 4 is fixedly connected to a base 9, the surface of the base 9 is fixedly connected to a second cylinder 10, the output end of the second cylinder 10 is fixedly connected to a first slider 11, the bottom of the first slider 11 is slidably connected to a first slide rail 12, the top of the first slider 11 is rotatably connected to a connecting rod 13, the end of the connecting rod 13 away from the first slider 11 is rotatably connected to a second slider 14, the bottom of the second slider 14 is slidably connected to a second slide rail 15, and the top of the second slider 14 is fixedly connected to a clamping block 16.

[0032] Among them, Figure 4 As shown, the first slider 11 forms a sliding structure with the first slide rail 12 through the second cylinder 10, and the second slider 14 forms a sliding structure with the second slide rail 15 through the first slider 11 and the connecting rod 13, which is beneficial for the second cylinder 10 to control the sliding distance of the second slider 14 and realize the control operation of the sliding of the second slider 14.

[0033] Among them, Figure 4 As shown, two groups of connecting rods 13, second sliders 14 and clamping blocks 16 are provided, and the positional relationship of the two groups of connecting rods 13, second sliders 14 and clamping blocks 16 is symmetrical about the midpoint of the first slide rail 12, which is beneficial for the two groups of connecting rods 13, second sliders 14 and clamping blocks 16 to cooperate with each other and realize the control operation of the sliding of the second slider 14.

[0034] During use: First, the first cylinder 2 pushes the rack 3 to slide on the fixed frame 4, and further drives the gear 5 to rotate in the fixed frame 4, thereby driving the rotating wheel 6, the rotating shaft 7 and the clamping head 8 to rotate. The worker pushes the main body 1 into the groove of the clamping head 8, and the first cylinder 2 operates to make the clamping head 8 clamp the main body 1 and rotate it, so that the main body 1 is flipped 180 degrees, so that it can perform inspection operations on the other side, avoiding the problem that the inspection equipment can only detect a single side and the problem of excessive cost caused by manual flipping.

[0035] Finally, the second cylinder 10 pushes the first slider 11 to slide on the first slide rail 12. At this time, the connecting rod 13 will be driven by the first slider 11 to move synchronously, and then the connecting rod 13 will pull the second slider 14 to slide on the second slide rail 15, and the second slider 14 will drive the clamping block 16 to slide to clamp or release the main body 1, so as to avoid the problem that the detection equipment will shake when detecting the main body 1, causing it to shift and affect the detection accuracy.

[0036] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0037] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A high-voltage large series copper busbar detection device, comprising a main body (1) and a turning mechanism arranged outside the main body (1), characterized in that: The flipping mechanism includes a pushing component and a rotating component; The pushing assembly comprises a first cylinder (2), the first cylinder (2) is arranged outside the main body (1), the output end of the first cylinder (2) is fixedly connected to a rack (3), the bottom of the rack (3) is slidably connected to a fixing frame (4), and the outer wall of the rack (3) is meshingly connected to a gear (5); The rotating assembly comprises a rotating wheel (6), one end of the rotating wheel (6) is fixedly connected to a rotating shaft (7), and the outer wall of the rotating shaft (7) is fixedly connected to a clamping head (8).

2. A high-voltage large series copper busbar detection device according to claim 1, characterized in that: The outside of the fixed frame (4) is fixedly connected to a base (9), the surface of the base (9) is fixedly connected to a second cylinder (10), the output end of the second cylinder (10) is fixedly connected to a first slider (11), the bottom of the first slider (11) is slidably connected to a first slide rail (12), the top of the first slider (11) is rotatably connected to a connecting rod (13), the end of the connecting rod (13) away from the first slider (11) is rotatably connected to a second slider (14), the bottom of the second slider (14) is slidably connected to a second slide rail (15), and the top of the second slider (14) is fixedly connected to a clamping block (16).

3. A high-voltage large series copper busbar detection device according to claim 1, characterized in that: The rack (3) forms a sliding structure with the first cylinder (2) and the fixed frame (4), and the gear (5) forms a rotating structure with the rack (3) and the fixed frame (4).

4. A high-voltage large series copper busbar detection device according to claim 1, characterized in that: The clamping head (8) forms a rotating structure with the fixed frame (4) through the rotating wheel (6) and the rotating shaft (7), and the main body (1) forms a flipping structure with the clamping head (8), the rotating wheel (6) and the fixed frame (4).

5. The high-voltage large series copper busbar detection device according to claim 1 is characterized in that: The rotating wheels (6) and the clamping heads (8) are provided in two groups, and the positional relationship between the two groups of the rotating wheels (6) and the clamping heads (8) is symmetrical about the midpoint of the rotating shaft (7).

6. A high-voltage large series copper busbar detection device according to claim 2, characterized in that: The first sliding block (11) forms a sliding structure with the first sliding rail (12) through the second cylinder (10), and the second sliding block (14) forms a sliding structure with the second sliding rail (15) through the first sliding block (11) and the connecting rod (13).

7. The high-voltage large series copper busbar detection device according to claim 2 is characterized in that: The connecting rod (13), the second sliding block (14) and the clamping block (16) are provided in two groups, and the positional relationship of the two groups of the connecting rod (13), the second sliding block (14) and the clamping block (16) is symmetrical about the midpoint of the first slide rail (12).