A carrier tape replacement device

Abstract

The utility model relates to the technical field of inductor production, and specifically to a carrier tape replacement device, including a substrate, a product transfer mechanism arranged on the substrate, a sealing tape retracting and releasing mechanism arranged on the substrate for retracting and releasing sealing tapes, a tape supply mechanism arranged at the bottom of the substrate for providing carrier tapes, a carrier tape rewinding mechanism arranged on one side of the substrate for rewinding the carrier tape, and a carrier tape guide seat arranged on the machine. The utility model is provided with a product transfer mechanism, a tape supply mechanism, and a carrier tape rewinding mechanism. With the cooperation of the sealing tape retracting and releasing mechanism, the inductors on the defective carrier tape can be transferred one by one to a new carrier tape and rewound, eliminating the process of manual tape removal and transfer, improving work efficiency, and reducing production costs. At the same time, there is no need for collection and transfer, which also avoids damage to the product due to collision and other reasons, ensuring the yield rate.

Description

Technical Field

[0001] The utility model relates to the technical field of inductor production, in particular to a carrier tape replacement device. Background Art

[0002] Inductor, also known as choke, reactor, dynamic reactor, is a component that can convert electrical energy into magnetic energy and store it. The structure of the inductor is similar to that of a transformer, but it has only one coil winding. The inductor has a certain inductance, it only hinders the change of current, and the inductor is widely used in various fields such as machinery and electricity. One-piece molded inductor is one type of inductor, generally including a winding and a seat wrapped around the outside of the winding. During production, the winding is wrapped with metal powder and then die-cast. Pins are connected at both ends of the winding, and the pins extend to the surface of the seat. After the one-piece molded inductor is produced, it needs to be packaged for easy transportation. In order to facilitate subsequent use, the inductor is generally placed in a carrier and sealed, and the packaging carrier may be damaged or other defects during the packaging or transportation process. In order to prevent subsequent breakage or internal inductor falling, the packaging carrier needs to be replaced. The packaging carrier generally includes a tape body with space for accommodating products and a sealing tape for closing the tape body. When replacing the carrier tape, the staff generally removes the sealing tape, takes out and collects the products on the carrier tape, generally pours the inductor into a material box, collects the products and then transfers them to a packaging machine for repackaging. However, this method is inefficient and the products are easily damaged due to collisions and other reasons during the process of collecting and transferring the products, affecting the yield rate. Utility Model Content

[0003] In order to solve the above problems, the utility model provides a carrier tape replacement device.

[0004] The utility model is implemented by the following scheme:

[0005] 14. The method of claim 13 wherein the plurality of carrier tapes are arranged on the support frame and the plurality of carrier tapes are arranged on the support frame, wherein the plurality of carrier tapes are arranged on the support frame and the plurality of carrier tapes are arranged on the support frame.

[0006] Furthermore, the carrier tape replacement device also includes a traction mechanism disposed on the substrate for traction of the carrier tape, the traction mechanism including a traction bracket connected to the substrate, a traction motor disposed on the traction bracket, a traction shaft connected to the output end of the traction motor, and two traction wheels disposed on the traction shaft.

[0007] Furthermore, the traction mechanism also includes a pressure roller, which is arranged above the traction wheel, and the carrier belt passes between the traction wheel and the pressure roller.

[0008] Furthermore, the tape supply mechanism includes a tape supply support arranged at the bottom of the base plate, and a tape supply wheel arranged on the tape supply support.

[0009] Furthermore, the carrier tape winding mechanism includes a winding bracket connected to the substrate and a winding wheel arranged on the winding bracket.

[0010] Furthermore, the sealing tape retracting and releasing mechanism includes a retracting and releasing fixing plate arranged on the base plate, a retracting and releasing rod arranged on the retracting and releasing fixing plate, and two sealing tape retracting and releasing wheels rotatably connected to the retracting and releasing rod.

[0011] Furthermore, the retractable fixing plate is also provided with a first guide roller for guiding the sealing tape.

[0012] Furthermore, the carrier tape replacement device also includes a packaging mechanism arranged on the substrate, the packaging mechanism includes a packaging bracket arranged on the carrier tape guide seat, a packaging cylinder arranged on the packaging bracket, and a packaging head connected to the output end of the packaging cylinder, and the position of the packaging head corresponds to the first guide groove.

[0013] Furthermore, the carrier tape replacement device also includes a coding assembly arranged on the substrate, and the coding assembly includes a coding bracket arranged on the substrate and a coding terminal arranged on the coding bracket.

[0014] Furthermore, an opening for the carrier tape to pass through is provided at a position of the substrate corresponding to the tape supply mechanism, and a second guide roller for guiding the carrier tape is provided at a position of the substrate corresponding to the opening.

[0015] Compared with the prior art, the utility model has the following beneficial effects:

[0016] The utility model is provided with a product transfer mechanism, a tape supply mechanism, and a carrier tape rewinding mechanism. With the cooperation of the sealing tape rewinding and releasing mechanism, the inductors on the defective carrier tape can be transferred one by one to the new carrier tape and rewinded, thereby eliminating the process of manual tape removal and transfer, improving the operation efficiency and reducing the production cost. At the same time, there is no need for collection and transfer, which also avoids damage to the product due to collision and other reasons, ensuring the yield rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 The present invention is a schematic structural diagram of a carrier tape replacement device provided by the present invention.

[0018] Figure 2 for Figure 1 Enlarged view of part A in the middle.

[0019] Figure 3 This is a schematic diagram of the packaging mechanism of the utility model.

[0020] Figure 4 It is a schematic diagram of the carrier guide seat of the utility model.

[0021] Included in the picture are:

[0022] Substrate 1, opening 11, second guide roller 12, product transfer mechanism 2, transfer fixing plate 21, first swinging member 22, second swinging member 23, transfer driving member 24, connecting rod 25, material picking member 26, sealing tape retracting and releasing mechanism 3, retracting and releasing fixing plate 31, retracting rod 32, sealing tape retracting and releasing wheel 33, first guide roller 34, tape supply mechanism 4, carrier tape winding mechanism 5, winding bracket 51, winding wheel 52, carrier tape guide seat 6, first guide groove 61, second guide groove 62, traction mechanism 7, traction bracket 71, traction motor 72, traction shaft 73, traction wheel 74, pressure roller 75, packaging mechanism 8, packaging bracket 81, packaging cylinder 82, packaging head 83, inkjet coding assembly 9, inkjet coding bracket 91, inkjet terminal 92. DETAILED DESCRIPTION

[0023] In order to facilitate those skilled in the art to understand the present invention, the present invention will be further described in detail below in conjunction with specific embodiments and drawings.

[0024] Reference Figures 1 to 4 This embodiment provides a carrier tape replacement device, including a base plate 1, a product transfer mechanism 2 disposed on the base plate 1, a sealing tape retracting mechanism 3 disposed on the base plate 1 for retracting and releasing sealing tapes, a tape supply mechanism 4 disposed at the bottom of the base plate 1 for providing carrier tapes, a carrier tape retracting mechanism 5 disposed on one side of the base plate 1 for retracting carrier tapes, and a carrier tape guide seat 6 disposed on the base plate, wherein the carrier tape guide seat 6 is provided with a first guide groove 61 and a second guide groove 62 for accommodating carrier tapes; the product transfer mechanism 2 transfers products between the first guide groove 61 and the second guide groove 62. The first guide groove 61 is used to accommodate new carrier tapes, and the second guide groove 62 is used to accommodate damaged or defective carrier tapes. The product transfer mechanism 2 transfers products from the carrier tape at the second guide groove 62 to the carrier tape at the first guide groove 61.

[0025] The product transfer mechanism 2 includes a transfer fixed plate 21 arranged on the substrate 1, a first swinging member 22 connected to one side of the fixed plate, a second swinging member 23 connected to the same side of the fixed plate, a second swinging member 23 for driving the first swinging member 22 to rotate, a transfer driving member 24 arranged on the fixed plate for driving the first swinging member 22 to rotate, the first swinging member 22 and the second swinging member 23 are connected by a transmission, and a connecting rod 25 is further connected between the first swinging member 22 and the second swinging member 23, and a material picking member 26 for picking up products is arranged on the connecting rod 25, and the material picking member 26 can be a vacuum suction nozzle. Specifically, when the transfer driving member 24 drives the first swinging member 22 to rotate back and forth, the second swinging member 23 will rotate back and forth accordingly, thereby driving the connecting rod 25 to move between the first guide groove 61 and the second guide groove 62, that is, the material picking member 26 moves between the first guide groove 61 and the second guide groove 62, so as to realize the transfer action of the inductor. In this embodiment, the transfer driving member 24 adopts a motor.

[0026] The carrier tape replacement device also includes a traction mechanism 7 for traction of the carrier tape, which is arranged on the base plate 1. The traction mechanism 7 includes a traction bracket 71 connected to the base plate 1, a traction motor 72 arranged on the traction bracket 71, a traction shaft 73 connected to the output end of the traction motor 72, and two traction wheels 74 arranged on the traction shaft 73. The positions of the two traction wheels 74 correspond to the first guide groove 61 and the second guide groove 62, respectively, that is, the two traction wheels 74 correspond to two carrier tapes respectively. Through holes are uniformly provided on the edge of the carrier tape, and a protrusion corresponding to the through hole is provided on the traction wheel 74. The protrusion can be inserted into the through hole, and when the traction wheel 74 rotates, the carrier tape can be pulled to move.

[0027] The traction mechanism 7 further includes a pressure roller 75, which is disposed above the traction wheel 74, and the carrier tape passes between the traction wheel 74 and the pressure roller 75. The pressure roller 75 can ensure that the edge of the carrier tape is closely attached to the traction wheel 74, and ensure that the through hole will not fall out of the protrusion.

[0028] The tape supply mechanism 4 includes a tape supply bracket disposed at the bottom of the substrate 1 and a tape supply wheel disposed on the tape supply bracket. There are two tape supply wheels, which can respectively provide a new carrier tape and a defective carrier tape containing a product. In addition, if necessary during the specific implementation, a motor can be provided on the tape supply bracket to drive the tape supply wheel 42 to rotate, so as to realize active tape unwinding.

[0029] The carrier tape rewinding mechanism 5 includes a rewinding bracket 51 connected to the substrate 1, and a rewinding wheel 52 disposed on the rewinding bracket 51. The rewinding wheel 52 can rewind the carrier tape for repackaging the inductor and the defective carrier tape. The carrier tape rewinding mechanism 5 can be provided with a motor to drive the rewinding wheel 52 so as to roll up the carrier tape. In addition, in this embodiment, the pressure roller 75 is connected to the rewinding bracket 51 of the carrier tape rewinding mechanism 5.

[0030] The sealing tape retracting and releasing mechanism 3 includes a retracting and releasing fixed plate 31 arranged on the base plate 1, a retracting and releasing rod 32 arranged on the retracting and releasing fixed plate 31, and two sealing tape retracting and releasing wheels 33 rotatably connected to the retracting and releasing rod 32. The two sealing tape retracting and releasing wheels 33 correspond to the first guide groove 61 and the second guide groove 62 respectively. The retracting and releasing wheel corresponding to the first guide groove 61 is used for unloading the new sealing tape, and the other is used for winding up the old sealing tape. The retracting and releasing wheel used for winding up the old sealing tape needs to be driven by a motor (not shown in the figure) to realize active winding. The retracting and releasing fixed plate 31 is also provided with a first guide roller 34 for guiding the sealing tape. When the sealing tape is fed, the sealing tape is pulled out from the sealing tape retracting and releasing wheel 33 and passes through the first guide roller 34 to the first guide groove 61. When the sealing tape is retracted, the unpacked sealing tape passes through the first guide roller 34 to reach the sealing tape retracting and releasing wheel 33 and is rolled up by the sealing tape retracting and releasing wheel 33. The sealing belt in the drawings is for illustration only and does not represent the position of the sealing belt in actual use. In specific implementation, the first guide roller 34 can be set at other positions according to needs.

[0031] The carrier tape replacement device also includes a packaging mechanism 8 disposed on the substrate 1, and the packaging mechanism 8 includes a packaging bracket 81 disposed on the carrier tape guide seat 6, a packaging cylinder 82 disposed on the packaging bracket 81, and a packaging head 83 connected to the output end of the packaging cylinder 82, and the position of the packaging head 83 corresponds to the first guide groove 61. The packaging head 83 is a heat sealing head, and the sealing strip is adhered to the carrier tape by high temperature. Of course, in the specific implementation, if the seal used is a self-adhesive type, the packaging mechanism 8 is not required, and a pressure wheel can be provided to press the sealing tape and the carrier tape.

[0032] The carrier tape replacement device further includes a coding component 9 disposed on the substrate 1, and the coding component 9 includes a coding support 91 disposed on the substrate 1 and a coding terminal 92 disposed on the coding support 91. The coding terminal 92 can code the inductor according to specific needs during operation. Of course, if the current product does not need to be coded, the coding component 9 is not required.

[0033] The substrate 1 is provided with an opening 11 for the carrier tape to pass through at a position corresponding to the tape supply mechanism 4, and a second guide roller 12 for guiding the carrier tape is provided at a position corresponding to the opening 11. After the carrier tape is pulled out from the tape supply wheel 42 of the tape supply mechanism 4, it passes through the opening 11, and then passes through the second guide roller 12 and enters the first guide groove 61 / the second guide groove 62.

[0034] In this embodiment, Figure 1 From the perspective of , the product transfer mechanism 2, the inkjet component 9, the packaging mechanism 8, the sealing tape retracting and releasing mechanism 3, the traction mechanism 7, and the winding mechanism are arranged in sequence from the upper left to the lower right. During operation, first, the new carrier tape is passed through the first guide groove 61 and the traction mechanism 7 and then connected to the winding wheel 52, and at the same time, the defective carrier tape is passed through the second guide groove 62 and the traction mechanism 7 and then connected to another winding wheel 52. A section of the sealing tape is torn off the defective carrier tape in advance, and the sealing tape is connected to the sealing tape retracting and releasing wheel 33. The material picking part 26 of the product transfer mechanism 2 takes the inductor on the defective carrier tape and transfers the inductor to the new carrier tape. Each time an inductor is transferred, the two carrier tapes are pulled and moved the same distance (the distance is the distance between two adjacent inductors on the carrier tape). After the inductor is placed on the new carrier tape, the sealing tape covers the carrier tape to realize the encapsulation of the inductor, while the defective carrier tape is gradually uncovered as the sealing tape moves. The above steps are repeated until the inductor on the defective carrier tape is completely transferred to the new carrier tape, and the carrier tape replacement operation is completed.

[0035] The utility model is provided with a product transfer mechanism 2, a tape supply mechanism 4, and a carrier tape rewinding mechanism 5. With the cooperation of the sealing tape rewinding and releasing mechanism 3, the inductors on the defective carrier tape can be transferred one by one to the new carrier tape and rewinded, thereby eliminating the process of manual tape removal and transfer, improving the operation efficiency and reducing the production cost. At the same time, there is no need for collection and transfer, which also avoids damage to the product due to collision and other reasons, ensuring the yield rate.

[0036] In the description of the present invention, it should be understood that the orientation or positional relationship indicated is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. For example, "up", "down", "left", "right", etc. are only used to indicate a relative positional relationship, and when the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0037] The terms "first", "second", etc. are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0038] In the present invention, unless otherwise clearly specified and limited, the terms "connection", "fixation" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0039] Although the utility model is described in conjunction with the above specific embodiments, it is obvious that those skilled in the art can make many substitutions, modifications and changes according to the above content. Therefore, all such substitutions, improvements and changes are included in the scope of the appended claims.

Claims

1. A carrier tape replacement device, characterized in that: The product transfer mechanism comprises a base plate, a product transfer mechanism arranged on the base plate, a sealing tape retracting mechanism arranged on the base plate for retracting and releasing the sealing tape, a tape supply mechanism arranged on the bottom of the base plate for providing a carrier tape, a carrier tape retracting mechanism arranged on one side of the base plate for retracting the carrier tape, and a carrier tape guide seat arranged on the base plate, the carrier tape guide seat being provided with a first guide groove and a second guide groove for accommodating the carrier tape; the product transfer mechanism transfers the product between the first guide groove and the second guide groove; the product transfer mechanism comprises a transfer fixing plate arranged on the base plate, a first swinging member connected to one side of the fixing plate, a second swinging member connected to the same side of the fixing plate, a second swinging member for driving the first swinging member to rotate, a transfer driving member arranged on the fixing plate for driving the first swinging member to rotate, a transmission connection between the first swinging member and the second swinging member, a connecting rod is further connected between the first swinging member and the second swinging member, and a material picking member for picking up the product is provided on the connecting rod.

2. The carrier tape replacement device according to claim 1, characterized in that: The carrier tape replacement device also includes a traction mechanism disposed on the base plate for traction of the carrier tape, the traction mechanism including a traction bracket connected to the base plate, a traction motor disposed on the traction bracket, a traction shaft connected to the output end of the traction motor, and two traction wheels disposed on the traction shaft.

3. The carrier tape replacement device according to claim 2, characterized in that: The traction mechanism further comprises a pressure roller, which is arranged above the traction wheel, and the carrier belt passes between the traction wheel and the pressure roller.

4. The carrier tape replacement device according to claim 1, characterized in that: The tape supply mechanism comprises a tape supply support arranged at the bottom of the base plate and a tape supply wheel arranged on the tape supply support.

5. The carrier tape replacement device according to claim 1, characterized in that: The carrier tape winding mechanism comprises a winding bracket connected to the substrate and a winding wheel arranged on the winding bracket.

6. The carrier tape replacement device according to claim 1, characterized in that: The sealing tape retracting and releasing mechanism comprises a retracting and releasing fixing plate arranged on the base plate, a retracting and releasing rod arranged on the retracting and releasing fixing plate, and two sealing tape retracting and releasing wheels rotatably connected to the retracting and releasing rod.

7. The carrier tape replacement device according to claim 6, characterized in that: The retractable fixing plate is also provided with a first guide roller for guiding the sealing tape.

8. The carrier tape replacement device according to claim 1, characterized in that: The carrier tape replacement device also includes a packaging mechanism arranged on the substrate, the packaging mechanism includes a packaging bracket arranged on the carrier tape guide seat, a packaging cylinder arranged on the packaging bracket, and a packaging head connected to the output end of the packaging cylinder, and the position of the packaging head corresponds to the first guide groove.

9. The carrier tape replacement device according to claim 1, characterized in that: The carrier tape replacement device also includes a coding assembly arranged on the substrate, and the coding assembly includes a coding support arranged on the substrate and a coding terminal arranged on the coding support.

10. The carrier tape replacement device according to claim 1, characterized in that: An opening for the carrier tape to pass through is arranged at a position of the substrate corresponding to the tape supply mechanism, and a second guide roller for guiding the carrier tape is arranged at a position of the substrate corresponding to the opening.

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