Coil shaping jig

Abstract

The utility model discloses a coil shaping jig, which relates to the technical field of coil processing, and comprises a base, a support plate is fixedly arranged on the base, a light bar is fixedly arranged on the support plate, a support plate is fixedly arranged on the light bar, a positioning column is fixedly arranged on the support plate, an outer forming plate is fixedly arranged on the support plate above the support plate, a profiling opening is opened on the outer forming plate, a pair of inner expansion blocks are movably arranged in the profiling opening, and the pair of inner expansion blocks can be pushed to move toward the positioning column and the side wall of the profiling opening. The utility model squeezes the coil on the side wall of the profiling opening through the inner expansion blocks to complete the shaping of the coil, and no manual shaping is required, and multiple coils can be shaped each time, thereby reducing the labor intensity of workers, improving production efficiency, and ensuring the consistency of batch production.

Description

Technical Field

[0001] The utility model relates to the technical field of coil processing, in particular to a coil shaping jig. Background Art

[0002] The coil is an important part of the transformer, especially the transformer used in new energy vehicles, which has high requirements on the size and power of the transformer. The coil is wound with square enameled wire, which effectively utilizes the effective space of two adjacent copper wires to complete the plane structure by winding the whole layer, such as Figure 1 The coil shown needs to be shaped during production;

[0003] However, the following problems are encountered when shaping coils: manual shaping is inefficient in mass production, cannot be processed in batches, increases the labor intensity of workers, and cannot ensure the consistency of coil shaping. Therefore, providing a coil shaping jig is a technical problem that technical personnel in this field urgently need to solve. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a coil shaping fixture to solve the problems raised in the above background technology.

[0005] To achieve the above purpose, the utility model is implemented through the following technical solutions: a coil shaping jig, including a base, a support plate is fixedly arranged on the base, a light bar is fixedly arranged on the support plate, a pallet is fixedly arranged on the light bar, a positioning column is fixedly arranged on the pallet, an outer forming plate is fixedly arranged on the support plate and located above the pallet, a profiling opening is opened on the outer forming plate, a pair of inner expansion blocks are movably arranged in the profiling opening, and the pair of inner expansion blocks can be pushed to move toward the positioning column and the side wall of the profiling opening, and the coil is squeezed against the side wall of the profiling opening by the inner expansion blocks to complete the shaping of the coil.

[0006] Preferably, a guide groove is provided on the support plate, a guide rod is fixedly arranged below one end of the inner expansion block, the guide rod slides in the guide groove, a moving block is slidably provided on the optical bar at one side of the support plate, a sliding groove is provided on the moving block, and a pair of bearings are installed below the other end of the inner expansion blocks, and the bearings slide in the sliding groove.

[0007] Preferably, a cylinder is fixedly arranged on the base, and a telescopic end of the cylinder is fixedly connected to the moving block.

[0008] Preferably, a mounting plate is fixedly arranged on the base, and a pressure regulating filter and an electromagnetic manual reversing valve are fixedly arranged on the mounting plate.

[0009] Preferably, a spring is sleeved on the optical bar and located between the support plate and the moving block.

[0010] Preferably, the moving block is fixedly provided with a connecting rod, a limiting rod is fixedly provided above one end of the connecting rod, a limiting groove is provided on the supporting plate, and the limiting rod slides in the limiting groove.

[0011] Beneficial Effects

[0012] The utility model provides a coil shaping jig, which has the following beneficial effects: the device drives a moving block and a pair of inner expansion blocks to move through a cylinder, and the inner expansion block can squeeze the coil on the side wall of the profiling port to complete the shaping of the coil, without manual shaping, and can shape multiple coils each time, reducing the labor intensity of workers, improving production efficiency, and ensuring the consistency of batch production. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a comparison chart before and after coil shaping;

[0014] Figure 2 It is a three-dimensional diagram of the utility model;

[0015] Figure 3 The explosion of the utility model Figure 1 ;

[0016] Figure 4 The explosion of the utility model Figure 2 ;

[0017] Figure 5 A top view of the pallet.

[0018] In the figure: 1. base; 2. support plate; 3. smooth bar; 4. support plate; 5. positioning column; 6. outer forming plate; 7. contoured mouth; 8. moving block; 9. inner expansion block; 10. slide groove; 11. bearing; 12. guide groove; 13. guide rod; 14. cylinder; 15. spring; 16. mounting plate; 17. pressure regulating filter; 18. electromagnetic manual reversing valve; 19. connecting rod; 20. limit rod; 21. limit groove. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0020] See also Figure 1-5The utility model provides a technical solution: a coil shaping fixture, including a base 1, a support plate 2 is fixedly arranged on the base 1, a light bar 3 is fixedly arranged on the support plate 2, a support plate 4 is fixedly arranged on the light bar 3, a positioning column 5 is fixedly arranged on the support plate 4, an outer forming plate 6 is fixedly arranged on the support plate 2 above the support plate 4, a profiling opening 7 is opened on the outer forming plate 6, a pair of inner expansion blocks 9 are movably arranged in the profiling opening 7, and the pair of inner expansion blocks 9 can be pushed to move toward the positioning column 5 and the side wall of the profiling opening 7, and the coil is squeezed on the side wall of the profiling opening 7 by the inner expansion blocks 9 to complete the shaping of the coil.

[0021] As an embodiment of the utility model, a guide groove 12 is provided on the support plate 4, and a guide rod 13 is fixedly arranged below one end of the inner expansion block 9, and the guide rod 13 slides in the guide groove 12. The movement trajectory of the inner expansion block 9 can be limited by the cooperation between the guide rod 13 and the guide groove 12. A moving block 8 is slidably provided on one side of the support plate 4 on the optical bar 3, and a slide groove 10 is provided on the moving block 8. A bearing 11 is installed below the other end of a pair of inner expansion blocks 9, and the bearing 11 slides in the slide groove 10. The moving block 8 moves on the optical bar 3 to push the pair of inner expansion blocks 9 to move.

[0022] As an embodiment of the utility model, a cylinder 14 is fixedly provided on the base 1, and the telescopic end of the cylinder 14 is fixedly connected to the moving block 8, and the moving block 8 is pushed to move by the cylinder.

[0023] As an embodiment of the utility model, a mounting plate 16 is fixedly provided on the base 1, and a pressure regulating filter 17 and an electromagnetic manual reversing valve 18 are fixedly provided on the mounting plate 16. The pressure and movement direction of the cylinder 14 are controlled by the pressure regulating filter 17 and the electromagnetic manual reversing valve 18.

[0024] As an embodiment of the utility model, a spring 15 is sleeved on the optical bar 3 and between the support plate 4 and the moving block 8 . After the molding is completed, the moving block 8 can be pushed away from the support plate 4 by the spring 15 .

[0025] As an embodiment of the utility model, the moving block 8 is fixedly provided with a connecting rod 19, a limiting rod 20 is fixedly provided above one end of the connecting rod 19, a limiting groove 21 is provided on the support plate 4, and the limiting rod 20 slides in the limiting groove 21. The moving position of the moving block 8 can be limited by the connecting rod 19, the limiting rod 20 and the limiting groove 21.

[0026] The working principle and use process of the utility model are as follows: when in use, multiple coils are taken out and put into the profiling port 7, the number of coils is determined according to the thickness of the coils themselves and the thickness of the outer forming plate 6 and the inner expansion block 9, the coils are sleeved on the positioning column 5, and the cylinder 14 is controlled by the electromagnetic manual reversing valve 18 to push the moving block 8 to move, at this time the spring 15 is compressed, and the moving block 8 pushes a pair of inner expansion blocks 9 to move, and the inner expansion blocks 9 squeeze the coils against the side wall of the profiling port 7 to complete the shaping of the coils, and the cylinder 14 is controlled to be retracted, and the moving block 8 can be pushed to the side away from the support plate 4 by the spring 15, and at the same time, the pair of inner expansion blocks 9 are close to each other, and the coils are taken out from the profiling port 7 to complete the shaping.

[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A coil shaping jig, characterized in that: The invention comprises a base (1), a support plate (2) is fixedly arranged on the base (1), a light bar (3) is fixedly arranged on the support plate (2), a support plate (4) is fixedly arranged on the light bar (3), a positioning column (5) is fixedly arranged on the support plate (4), an outer forming plate (6) is fixedly arranged on the support plate (2) above the support plate (4), a profiling opening (7) is provided on the outer forming plate (6), a pair of inner expansion blocks (9) are movably arranged in the profiling opening (7), and the pair of inner expansion blocks (9) can be pushed to move toward the positioning column (5) and the side wall of the profiling opening (7), and the coil is squeezed onto the side wall of the profiling opening (7) by the inner expansion blocks (9) to complete the shaping of the coil.

2. A coil shaping jig according to claim 1, characterized in that: A guide groove (12) is provided on the support plate (4), a guide rod (13) is fixedly arranged below one end of the inner expansion block (9), and the guide rod (13) slides in the guide groove (12). A moving block (8) is slidably arranged on one side of the support plate (4) on the optical bar (3), and a slide groove (10) is provided on the moving block (8). A pair of bearings (11) are installed below the other ends of the inner expansion blocks (9), and the bearings (11) slide in the slide groove (10).

3. A coil shaping jig according to claim 2, characterized in that: A cylinder (14) is fixedly arranged on the base (1), and the telescopic end of the cylinder (14) is fixedly connected to the moving block (8).

4. A coil shaping jig according to claim 3, characterized in that: A mounting plate (16) is fixedly arranged on the base (1), and a pressure regulating filter (17) and an electromagnetic manual reversing valve (18) are fixedly arranged on the mounting plate (16).

5. The coil shaping jig according to claim 2, characterized in that: A spring (15) is sleeved on the optical bar (3) and located between the support plate (4) and the moving block (8).

6. A coil shaping jig according to claim 2, characterized in that: The moving block (8) is fixedly provided with a connecting rod (19), a limiting rod (20) is fixedly provided above one end of the connecting rod (19), a limiting groove (21) is provided on the supporting plate (4), and the limiting rod (20) slides in the limiting groove (21).

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