A relay structure

By designing a quick disassembly mechanism and an automatic circuit cutting mechanism in the relay, the problem of excessive temperature of the relay at high loads is solved, and the automatic circuit cutting is achieved, preventing damage and fire, extending service life and improving reliability.

CN222720310UActive Publication Date: 2025-04-04WUHAN KAIYUAN XINNENG POWER GRP CO LTD
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Patent Information

Application Number
CN202421254574.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-04
Publication Date
2025-04-04
Estimated Expiration
2034-06-04

AI Technical Summary

Technical Problem

Existing relays can create excessive internal temperatures during high loads or continuous operation, resulting in component damage and fire risk.

Method used

A relay structure is designed, including a quick disassembly mechanism and an automatic circuit cutting mechanism when the temperature is too high. The metal sheet is heat-expanded and pushed the push plate, causing the moving contacts to separate from the static contacts, quickly cutting off the circuit and preventing high temperature damage.

Benefits of technology

Effectively prevent damage and fire caused by excessive internal temperature of the relay, extend service life, reduce maintenance costs, and improve system stability and reliability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a relay structure, which relates to the technical field of relays, including a main body mechanism, the inner surface wall of the main body mechanism is movably inserted with a quick-release mechanism, and the main body mechanism includes a shell. In the utility model, under the action of the main body mechanism, when the relay works for a long time or under high load, the internal temperature of the relay will continue to rise, and at this time, the metal sheet begins to expand due to heat, pushing one end of the push plate upward, so that the other end of the push plate moves downward, so that the moving contact and the static contact are separated. Through the above structure and method, when the internal temperature of the relay is too high, the circuit can be quickly cut off to prevent high temperature from damaging the components inside the relay, thereby extending the service life of the relay and reducing maintenance costs. By cutting off the circuit, the internal temperature of the relay can also be prevented from continuing to rise and causing a fire, thereby ensuring the safety of equipment and personnel.
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Description

Technical Field

[0001] The utility model relates to the technical field of relays, in particular to a relay structure. Background Art

[0002] A relay is an electrical control device. When the change in input quantity reaches the specified requirement, it causes a predetermined step change in the controlled quantity in the electrical output circuit. It has an interactive relationship between the control system and the controlled system. It is usually used in automated control circuits and plays the role of automatic adjustment, safety protection, and conversion circuit in the circuit.

[0003] Existing relays generate heat when working, especially when the relay is under high load or continuous working conditions, the internal temperature will rise rapidly. Excessive temperature will not only cause damage to internal electrical components, contacts and other parts, increase the maintenance cost of the relay, but also easily cause fire, thereby causing serious accidents. Utility Model Content

[0004] The utility model aims to solve the problem that a large amount of heat will be generated when the above-mentioned equipment is in use, resulting in damage to internal parts and easy fire, thereby proposing a relay structure.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions: a relay structure, comprising a main body mechanism, wherein the inner surface wall of the main body mechanism is movably inserted with a quick-release mechanism;

[0006] The main body mechanism includes a shell, an electromagnetic device is fixedly installed on the bottom of the inner wall of the shell, the input end of the electromagnetic device is fixedly connected with plug one, and the outer wall of plug one is movably inserted into the inside of the shell, the output end of the electromagnetic device is fixedly connected with plug two, and the outer wall of plug two is movably inserted into the inside of the shell, a spring one is fixedly installed on the bottom of the inner wall of the shell, a movable plate is fixedly installed on the top of the spring one, a group of rotating shafts are fixedly installed on the outer wall of the movable plate, a group of the outer walls of the rotating shafts are movably sleeved with a group of brackets, and the bottoms of a group of brackets are fixedly connected to the bottom of the inner wall of the shell, a moving contact is fixedly installed on the top of the movable plate, a group of fixing holes are opened on the outer wall of the shell, the output end of the moving contact is fixedly connected with a wire, the output end of the wire is fixedly connected with plug three, and the outer wall of plug three is movably inserted into the inside of the shell.

[0007] Preferably, the top of the plug three contacts with a static contact one, and the outer wall of the static contact one is movably inserted into the interior of the shell.

[0008] Preferably, a mounting rod is fixedly mounted on one side of the inner wall of the shell, and a push plate is movably sleeved on the outer wall of the mounting rod.

[0009] Preferably, the bottom of the push plate contacts a metal sheet, and one side of the outer wall of the metal sheet is fixedly connected to one side of the inner wall of the shell, the bottom of the push plate contacts a second static contact, and the outer wall of the second static contact is movably inserted into the interior of the shell.

[0010] Preferably, the quick-release mechanism includes a top cover, the outer wall of the top cover is provided with two grooves, and a set of springs 2 are fixedly mounted on one side of the inner walls of the two grooves.

[0011] Preferably, a clamping block is fixedly installed between the outer surfaces of the two groups of springs 2, and the inner surfaces of the two grooves are movably inserted into the outer surfaces of the clamping block.

[0012] Preferably, the inner surface wall of the shell is movably inserted into the outer surface wall of the top cover, and the inner surface walls of the two fixing holes are movably inserted into the outer surface wall of the block.

[0013] Compared with the prior art, the advantages and positive effects of the utility model are:

[0014] 1. In the utility model, under the action of the main body mechanism, when the relay works for a long time or under high load, the internal temperature of the relay will continue to rise. At this time, the metal sheet begins to expand due to the heat, pushing one end of the push plate upward, so that the other end of the push plate moves downward, so that the moving contact and the static contact are separated. Through the above structure and method, when the internal temperature of the relay is too high, the circuit can be quickly cut off to prevent high temperature from damaging the components inside the relay, thereby extending the service life of the relay and reducing maintenance costs. By cutting off the circuit, the internal temperature of the relay can be prevented from continuing to rise and causing a fire, thereby ensuring the safety of equipment and personnel.

[0015] 2. In the utility model, with the cooperation of the main mechanism and the quick-release mechanism, the operator only needs to press two blocks to remove the top cover, which is convenient for the operator to repair or replace the internal components of the relay, thereby reducing equipment downtime and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 A main structural stereogram of a relay structure is proposed for the utility model;

[0017] Figure 2 A cross-sectional plan view of the main mechanism in a relay structure is proposed for the utility model;

[0018] Figure 3 A sectional stereoscopic diagram of the main mechanism in a relay structure is proposed for the utility model;

[0019] Figure 4 The utility model provides a schematic diagram of the disassembly of a quick-release mechanism in a relay structure.

[0020] Legend:

[0021] 1. Main body; 101. Shell; 102. Electromagnet; 103. Plug 1; 104. Plug 2; 105. Spring 1; 106. Moving plate; 107. Rotating shaft; 108. Bracket; 109. Moving contact; 110. Fixing hole; 111. Wire; 112. Plug 3; 113. Static contact 1; 114. Mounting rod; 115. Push plate; 116. Metal sheet; 117. Static contact 2;

[0022] 2. Quick release mechanism; 201. Top cover; 202. Groove; 203. Spring 2; 204. Block. DETAILED DESCRIPTION

[0023] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0024] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0025] Embodiment 1, as Figure 1-Figure 4 As shown, the utility model provides a relay structure, including a main body mechanism 1, and a quick-release mechanism 2 is movably inserted into the inner surface wall of the main body mechanism 1;

[0026] The main mechanism 1 includes a shell 101, an electromagnetic device 102 is fixedly installed on the bottom of the inner wall of the shell 101, an input end of the electromagnetic device 102 is fixedly connected to a plug 103, and the outer wall of the plug 103 is movably inserted into the inside of the shell 101, an output end of the electromagnetic device 102 is fixedly connected to a plug 2 104, and the outer wall of the plug 2 104 is movably inserted into the inside of the shell 101, a spring 105 is fixedly installed on the bottom of the inner wall of the shell 101, a moving plate 106 is fixedly installed on the top of the spring 105, a group of rotating shafts 107 are fixedly installed on the outer wall of the moving plate 106, a group of brackets 108 are movably sleeved on the outer wall of the group of rotating shafts 107, and the bottoms of the group of brackets 108 are fixedly connected to the bottom of the inner wall of the shell 101, and a moving contact 109 is fixedly installed on the top of the moving plate 106 A group of fixing holes 110 are provided on the outer wall of the shell 101, and the output end of the moving contact 109 is fixedly connected to a wire 111, and the output end of the wire 111 is fixedly connected to a plug three 112, and the outer wall of the plug three 112 is movably inserted into the interior of the shell 101, and the top of the plug three 112 contacts with a static contact one 113, and the outer wall of the static contact one 113 is movably inserted into the interior of the shell 101, and a mounting rod 114 is fixedly installed on one side of the inner wall of the shell 101, and a push plate 115 is movably sleeved on the outer wall of the mounting rod 114, and the bottom of the push plate 115 contacts with a metal sheet 116, and one side of the outer wall of the metal sheet 116 is fixedly connected to one side of the inner wall of the shell 101, and the bottom of the push plate 115 contacts with a static contact two 117, and the outer wall of the static contact two 117 is movably inserted into the interior of the shell 101.

[0027] The effect achieved by the entire embodiment 1 is that after the operator provides power to the electromagnetic device 102, the electromagnetic device 102 will generate a magnetic field, drive the upper moving plate 106 to pull the spring 105 down, and make the moving contact 109 start to descend and contact the static contact 2 117, so that the circuit is connected. When the temperature inside the relay is too high, the metal sheet 116 begins to expand due to the heat, and one end of the push plate 115 is pushed upward to rotate it. The push plate 115 and the mounting rod 114 are combined into a laborious lever, which can amplify the thrust of the metal sheet 116. The other end of 115 is driven to squeeze the second static contact 117 downward, causing it to bend and separate from the moving contact 109, and the circuit is disconnected to prevent high temperature from damaging the internal electronic components. This not only extends the service life of the relay, but also improves the stability and reliability of the system. Timely circuit cutting can also prevent the relay from causing a fire. The internal temperature of the relay will continue to drop because the circuit is cut off. At this time, the metal sheet 116 begins to shrink. The second static contact 117 is made of metal material and has a certain elasticity. The second static contact 117 will return to its original position when there is no external force.

[0028] Embodiment 2, as Figure 2-Figure 4As shown, the quick release mechanism 2 includes a top cover 201, and the outer wall of the top cover 201 is provided with two grooves 202, and a group of springs 203 are fixedly installed on one side of the inner walls of the two grooves 202, and a clamping block 204 is fixedly installed between the outer walls of the two groups of springs 203, and the inner walls of the two grooves 202 are movably inserted with the outer walls of the clamping block 204, the inner wall of the outer shell 101 is movably inserted with the outer wall of the top cover 201, and the inner walls of the two fixing holes 110 are movably inserted with the outer walls of the clamping block 204.

[0029] The effect achieved by the entire embodiment 2 is that the operator only needs to press the two blocks 204 to pull them out from the two fixing holes 110 and squeeze the two sets of springs 203 to retract into the two grooves 202, and then the top cover 201 can be removed. This structure can realize the rapid disassembly and installation of the relay, thereby saving maintenance time and improving work efficiency.

[0030] Working principle: When the relay is in use, the operator first provides power to the electromagnetic device 102 through the plug 103 and the plug 2 104. When the electromagnetic device 102 is connected to the power supply, a corresponding magnetic field will be generated. Then the magnetic force will attract the moving plate 106 above the electromagnetic device 102 to start to descend, thereby driving the rotating shaft 107 to start rotating inside the bracket 108. At the same time, the rotating moving plate 106 will also pull the spring 105 and make the moving contact 109 start to descend. The descending moving contact 109 will contact the static contact 2 117, so that the circuit is connected. When the circuit of the electromagnetic device 102 is cut off, the generated magnetic force will also disappear. At this time, the spring 105 starts to reset, driving the moving contact 109 to rise, so that When the relay works for a long time or under high load, the temperature inside the housing 101 will continue to rise, thereby driving the metal sheet 116 to expand due to the heat. When the metal sheet 116 expands, it will push one end of the push plate 115 upward, so that the push plate 115 rotates on the surface of the mounting rod 114. At this time, the other end of the push plate 115 will squeeze the static contact 117 downward, causing it to deform and split from the moving contact 109, thereby disconnecting the circuit. When the operator needs to repair or replace the electronic components inside the housing 101, he only needs to press the two blocks 204 to squeeze the two sets of springs 203 and pull them out from the two fixing holes 110, so that the top cover 201 can be quickly removed, reducing the maintenance time.

[0031] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A relay structure, comprising a main body (1), characterized in that: The inner surface wall of the main body mechanism (1) is movably provided with a quick-release mechanism (2); The main body mechanism (1) comprises a shell (101), an electromagnetic device (102) is fixedly mounted on the bottom of the inner wall of the shell (101), an input end of the electromagnetic device (102) is fixedly connected to a plug 1 (103), and the outer wall of the plug 1 (103) is movably inserted into the interior of the shell (101), an output end of the electromagnetic device (102) is fixedly connected to a plug 2 (104), and the outer wall of the plug 2 (104) is movably inserted into the interior of the shell (101), a spring 1 (105) is fixedly mounted on the bottom of the inner wall of the shell (101), a movable plate (106) is fixedly mounted on the top of the spring 1 (105), and the movable plate (106) is fixedly mounted on the top of the movable plate (106). A group of rotating shafts (107) are fixedly installed on the outer wall of the movable plate (106); a group of brackets (108) are movably sleeved on the outer wall of the group of rotating shafts (107); and the bottoms of the group of brackets (108) are fixedly connected to the bottom of the inner wall of the outer shell (101); a moving contact (109) is fixedly installed on the top of the movable plate (106); a group of fixing holes (110) are opened on the outer wall of the outer shell (101); the output end of the moving contact (109) is fixedly connected to a wire (111); the output end of the wire (111) is fixedly connected to a plug three (112); and the outer wall of the plug three (112) is movably inserted into the interior of the outer shell (101).

2. A relay structure according to claim 1, characterized in that: The top of the plug three (112) contacts with a static contact one (113), and the outer wall of the static contact one (113) is movably inserted into the interior of the housing (101).

3. A relay structure according to claim 2, characterized in that: A mounting rod (114) is fixedly mounted on one side of the inner wall of the housing (101), and a push plate (115) is movably sleeved on the outer wall of the mounting rod (114).

4. A relay structure according to claim 3, characterized in that: The bottom of the push plate (115) contacts a metal sheet (116), and one side of the outer wall of the metal sheet (116) is fixedly connected to one side of the inner wall of the housing (101); the bottom of the push plate (115) contacts a second static contact (117), and the outer wall of the second static contact (117) is movably inserted into the interior of the housing (101).

5. A relay structure according to claim 4, characterized in that: The quick-release mechanism (2) comprises a top cover (201), the outer wall of the top cover (201) is provided with two grooves (202), and a set of springs (203) are fixedly mounted on one side of the inner walls of the two grooves (202).

6. A relay structure according to claim 5, characterized in that: A clamping block (204) is fixedly installed between the outer walls of the two groups of springs (203), and the inner walls of the two grooves (202) are movably inserted into the outer walls of the clamping block (204).

7. A relay structure according to claim 6, characterized in that: The inner surface wall of the outer shell (101) is movably inserted into the outer surface wall of the top cover (201), and the inner surface walls of the two fixing holes (110) are movably inserted into the outer surface wall of the clamping block (204).