A transmission assembly for a direct drive motor

By designing a detachable and adjustable direct drive motor drive assembly, the problem that existing couplings cannot be adjusted according to environmental changes is solved, and higher transmission efficiency and reliability are achieved, and suitable for a variety of complex environments.

CN222721269UActive Publication Date: 2025-04-04WUHAN HAIER MICRO MOTOR CO LTD
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Patent Information

Application Number
CN202421844058.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-01
Publication Date
2025-04-04
Estimated Expiration
2034-08-01

AI Technical Summary

Technical Problem

The existing direct drive motor coupling has a single function and cannot be adjusted according to environmental changes, resulting in insufficient adaptation in different environments and usage situations, affecting transmission efficiency and reliability.

Method used

A transmission assembly for direct drive motors is designed, including a circular base plate, transmission gear ring, cylindrical protective sleeve, protective cover and rotary bolts. Through the combination and disassembly of these components, flexible adjustment of the coupling is achieved to suit different environments and usage conditions.

Benefits of technology

This design allows the coupling to be adaptively adjusted according to environmental changes, improves transmission efficiency and reliability, and is suitable for complex environments such as humid, dusty and high temperatures.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of direct-drive motor transmission, specifically a transmission component for a direct-drive motor, comprising: a circular base plate and a transmission gear ring, the transmission gear ring is installed and temporarily fixed at the arc surface of a pair of circular base plates, a cylindrical protective sleeve is arranged at the circular surface of the circular base plate away from the transmission gear ring, and a circular hole is also provided at the intersection of the cylindrical protective sleeve and the circular base plate, fixing holes are provided at the circular surfaces of the circular base plate and the cylindrical protective sleeve, a protective cover is installed at the circular surface of the cylindrical protective sleeve away from the transmission gear ring, and fixing holes are also provided on the protective cover, and the fixing holes provided on the protective cover, the cylindrical protective cover and the circular base plate are all on the same horizontal plane, and the three are temporarily fixed by rotating bolts, and the coupling of the device can disassemble some parts according to the environment, so that the coupling can better adapt to changes in the environment and optimize the use of the direct-drive motor.
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Description

Technical Field

[0001] The utility model relates to the technical field of direct-drive motor transmission, in particular to a transmission component for a direct-drive motor. Background Art

[0002] Direct drive motor, also known as direct drive motor, is a new type of motor drive technology. In traditional motor drive systems, motors are usually used to drive loads through intermediate transmission mechanisms such as belts, chains, gears, etc. However, there are many problems with these intermediate transmission links, such as reduced transmission efficiency, precision loss, high noise, high maintenance cost, and large space occupation. With the continuous advancement of science and technology and the increasing demand for high-precision, high-speed, and high-efficiency drives, direct drive motors came into being. Direct drive motors directly transmit the power of the motor to the load, eliminating the intermediate transmission link, thereby achieving higher precision, faster response speed, lower noise, and higher transmission efficiency. The emergence of direct drive motors is largely due to the development of materials science, power electronics technology, control theory, and manufacturing technology. For example, the application of high-performance magnetic materials enables motors to generate stronger magnetic fields, improving the power density and efficiency of motors; advanced power electronics and control algorithms enable precise control and optimized operation of motors; and precision manufacturing processes ensure the manufacturing accuracy and reliability of motors.

[0003] The transmission components of a direct-drive motor are relatively simple, mainly including: The motor body: This is the core component of the direct-drive motor, which directly generates rotational power. Encoder or position sensor: Used to detect the rotational position and speed of the motor and provide feedback information for precise control. Connecting components: Such as couplings, flanges, etc., used to mechanically connect the motor to the driven load. However, the existing couplings have a single function and cannot be changed according to the environment, which is too limited. Utility Model Content

[0004] The purpose of the utility model is to provide a transmission assembly for a direct-drive motor to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a transmission component for a direct-drive motor, comprising: a circular base plate and a transmission gear ring, a pair of arc surfaces of the circular base plates are installed and temporarily fixed with the transmission gear ring, a cylindrical protective sleeve is provided at the circular surface of the circular base plate away from the transmission gear ring, and a circular hole is also provided at the intersection of the cylindrical protective sleeve and the circular base plate, fixing holes are provided at the circular surfaces of the circular base plate and the cylindrical protective sleeve, a protective cover is installed at the circular surface of the cylindrical protective sleeve away from the transmission gear ring, and the protective cover is also provided with fixing holes, and the fixing holes provided on the protective cover, the cylindrical protective sleeve and the circular base plate are all on the same horizontal plane, and the three are temporarily fixed by rotating bolts.

[0006] Preferably, a cylindrical barrel is installed at the inner ring of the cylindrical protective sleeve, and a circular ring cover is provided at the cross section of the cylindrical barrel away from the cylindrical protective sleeve.

[0007] Preferably, a pair of symmetrical docking plates are provided at the cross-section of the annular cover close to the cylindrical protective sleeve, and a rectangular block fixing block is provided at the vertical surface of the docking plate away from the annular cover, and a pair of docking notches are provided on the rod body of the cylindrical protective sleeve, and the sizes of the docking notches match the docking plates, and a docking groove is provided at the vertical surface of the docking notch close to the circular bottom plate, and the size of the docking groove corresponds to the rectangular block.

[0008] Preferably, a circular hole is provided on the arc surface of the cylindrical protective sleeve, and the circular hole passes through the docking groove. A pair of positioning holes is also provided on the upper surface of the rectangular block, and the size of the positioning holes corresponds to that of the circular holes.

[0009] Preferably, a layer of transmission chain is wrapped around the outer rings of a pair of transmission gear rings, and the pair of transmission chains are directly connected.

[0010] Preferably, the outside of the pair of transmission chains is wrapped with a rubber layer.

[0011] Compared with the prior art, the beneficial effects of the present invention are: the present invention has a reasonable structure, and the coupling of the device can disassemble some parts according to the environment, so that the coupling can better adapt to environmental changes and optimize the use of the direct-drive motor. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is an exploded view of the overall structure of the utility model.

[0013] Figure 2 This is a schematic diagram of the structure of the circular bottom plate of the utility model;

[0014] Figure 3 It is an exploded view of the overall structure of the utility model.

[0015] In the figure: 1. circular bottom plate; 2. transmission gear ring; 3. cylindrical protective sleeve; 4. fixing hole; 5. protective cover; 6. rotating bolt; 7. cylindrical tube; 8. ring cover; 9. docking plate; 10. rectangular block; 11. docking notch; 12. docking groove; 13. circular hole; 15. positioning hole; 16. transmission chain; 17. rubber layer. DETAILED DESCRIPTION

[0016] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment. It should be noted that the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0017] See also Figures 1 to 3 The utility model provides a technical solution for a transmission assembly of a direct drive motor: Figure 1 and Figure 2 As shown, a transmission component for a direct-drive motor includes: a circular base plate 1 and a transmission gear ring 2, characterized in that: the transmission gear ring 2 is installed and temporarily fixed on the arc surface of a pair of circular base plates 1, a cylindrical protective sleeve 3 is provided on the circular surface of the circular base plate 1 away from the transmission gear ring 2, and a circular hole is also provided at the intersection of the cylindrical protective sleeve 3 and the circular base plate 1, fixing holes 4 are provided on the circular surfaces of the circular base plate 1 and the cylindrical protective sleeve 3, a protective cover 5 is installed on the circular surface of the cylindrical protective sleeve 3 away from the transmission gear ring 2, and the protective cover 5 is also provided with a fixing hole 4, and the fixing holes 4 opened on the protective cover 5, the cylindrical protective sleeve 3 and the circular base plate 1 are all on the same horizontal plane, and the three are temporarily fixed by rotating bolts 6.

[0018] like Figure 3 As shown, a cylindrical barrel 7 is installed at the inner ring of the cylindrical protective sleeve 3, and a circular ring cover 8 is provided at the cross section of the cylindrical barrel 7 away from the cylindrical protective sleeve 3.

[0019] like Figure 3 As shown, a pair of symmetrical docking plates 9 are provided at the cross section of the circular ring cover 8 close to the cylindrical protective sleeve 3, and a rectangular block 10 is provided at the vertical surface of the docking plate 9 away from the circular ring cover 8. A pair of docking notches 11 are provided on the rod body of the cylindrical protective sleeve 3, and the size of the docking notch 11 matches the docking plate 9. A docking groove 12 is provided at the vertical surface of the docking notch 11 close to the circular bottom plate 1, and the size of the docking groove 12 corresponds to the rectangular block 10.

[0020] like Figure 3 As shown, a circular hole 13 is provided on the arc surface of the cylindrical protective sleeve 3 , and the circular hole 13 passes through the docking groove 12 . A pair of positioning holes 15 are also provided on the upper surface of the rectangular block 10 , and the size of the positioning holes 15 corresponds to that of the circular hole 13 .

[0021] like Figure 1 As shown, a layer of transmission chain 16 is wrapped around the outer ring of a pair of transmission gear rings 2, and the pair of transmission chains 16 are always connected.

[0022] like Figure 1 As shown, a pair of drive chains 16 are wrapped with a rubber layer 17 on the outside. When the pair of drive chains are removed, a new coupling is formed, which is frequently used and started, with frequent forward and reverse rotations and a large impact transmission.

[0023] When in use, first determine whether to install the transmission chain 16 according to the environment. When the transmission chain 16 needs to be installed, first install the transmission gear ring 2 on the outer ring of the circular base plate 1, then align the protective cover 5 with the cylindrical protective sleeve 3, and then push it. At this time, ensure that the protective cover 5, the cylindrical protective sleeve 3 and the fixing holes 4 opened on the circular base plate 1 are all on the same horizontal plane. The three are temporarily fixed by rotating the bolts 6. After installation, install the transmission chain 16 on the outer ring of the transmission wheel 2, and then align the u cylindrical tube 7 with the cylindrical protective sleeve 3, and then a pair, because the docking notch 11 is close to the vertical surface of the circular base plate 1 with a docking groove 12, and the size of the docking groove 12 corresponds to the rectangular block 10. A circular hole 13 is provided on the arc surface of the cylindrical protective cover 3, and the circular hole 13 penetrates the docking groove 12. A pair of positioning holes 15 are also provided on the upper surface of the rectangular block 10, and the size of the positioning holes 15 corresponds to the circular hole 13. After insertion, it can be temporarily fixed directly through the cylindrical rod. At this time, a pair of transmission chains 16 are wrapped with a layer of rubber layer 17 on the outside. When the transmission chain 16 does not need to be installed, only a pair of protective covers 5, cylindrical protective cover 3 and the fixing holes 4 on the circular bottom plate 1 can be temporarily fixed by several rotating bolts 6 on one side, and the outside of the circular bottom plate 1 is still wrapped with the rubber layer 17. The new coupling formed without the transmission chain is frequently used and started, and the forward and reverse rotation is changeable, and the impact is large. The coupling with a chain is suitable for: humid, dusty and high-temperature places, and the cover coupling has a small amount of compensation for the relative offset of the two shafts.

[0024] The above-mentioned implementation modes are only preferred implementation modes of the present utility model, and cannot be used to limit the protection scope of the present utility model. Various changes made by ordinary technicians in this field based on the above-mentioned concepts without creative work all fall within the protection scope of the present utility model.

Claims

1. A transmission assembly for a direct drive motor, comprising: A circular base plate (1) and a transmission gear ring (2), characterized in that: a pair of arc surfaces of the circular base plates (1) are provided to temporarily fix the transmission gear ring (2); a cylindrical protective sleeve (3) is provided on the circular surface of the circular base plate (1) away from the transmission gear ring (2); a circular hole is also provided at the intersection of the cylindrical protective sleeve (3) and the circular base plate (1); fixing holes (4) are provided on the circular surfaces of the circular base plate (1) and the cylindrical protective sleeve (3); a protective cover (5) is provided on the circular surface of the cylindrical protective sleeve (3) away from the transmission gear ring (2); a fixing hole (4) is also provided on the protective cover (5); and the fixing holes (4) provided on the protective cover (5), the cylindrical protective sleeve (3) and the circular base plate (1) are all on the same horizontal plane, and the three are temporarily fixed by rotating bolts (6).

2. A transmission assembly for a direct drive motor according to claim 1, characterized in that: A cylindrical barrel (7) is installed at the inner ring of the cylindrical protective sleeve (3), and a circular ring cover (8) is provided at the cross section of the cylindrical barrel (7) away from the cylindrical protective sleeve (3).

3. A transmission assembly for a direct drive motor according to claim 2, characterized in that: A pair of symmetrical docking plates (9) are arranged at the cross section of the annular cover (8) close to the cylindrical protective sleeve (3), and a rectangular block (10) fixing block is arranged at the vertical surface of the docking plate (9) away from the annular cover (8). A pair of docking notches (11) are arranged on the rod body of the cylindrical protective sleeve (3), and the size of the docking notches (11) matches that of the docking plates (9). A docking groove (12) is arranged at the vertical surface of the docking notch (11) close to the circular bottom plate (1), and the size of the docking groove (12) corresponds to that of the rectangular block (10).

4. A transmission assembly for a direct drive motor according to claim 3, characterized in that: A circular hole (13) is provided on the arc surface of the cylindrical protective sleeve (3), and the circular hole (13) penetrates the docking groove (12). A pair of positioning holes (15) are also provided on the upper surface of the rectangular block (10), and the size of the positioning holes (15) corresponds to that of the circular holes (13).

5. The transmission assembly for a direct drive motor according to claim 1, characterized in that: A layer of transmission chain (16) is wrapped around the outer rings of the pair of transmission gear rings (2), and the pair of transmission chains (16) are always connected.

6. A transmission assembly for a direct drive motor according to claim 5, characterized in that: The outside of the pair of transmission chains (16) is wrapped with a rubber layer (17).