A protective device for machining a generator rotor

By designing a protective device including a protective case, a wedge-shaped slide rod and a movable clamp, the safety hazards of high-speed rotation and high temperature during the machine process of generator rotor are solved, and the protection and processing convenience of operators are achieved.

CN222721293UActive Publication Date: 2025-04-04DEYANG ZHONGHENG HEAVY IND MACHINERY
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202420689413.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-07
Publication Date
2025-04-04
Estimated Expiration
2034-04-07

AI Technical Summary

Technical Problem

High-speed rotation and high temperature may occur during the machining of the generator rotor, resulting in safety hazards and processing quality of operators.

Method used

A protective device including a base, a protective shell, a wedge-shaped slide rod and a movable clamp is designed. The wedge-shaped slide rod is driven to slide through a threaded column, push the movable clamp to clamp the slot, fix the protective shell to protect the operator, and drive the forward and reverse screws to rotate through the motor, and drive the door frame to move, realizing the opening and closing of the protective shell.

Benefits of technology

It effectively improves the safety of generator rotor machining, prevents high-speed rotation and high temperature from harming operators, and simplifies the convenience of use of protective shells, making it easier to put and remove workpieces.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222721293U_ABST
    Figure CN222721293U_ABST
Patent Text Reader

Abstract

The utility model relates to the field of protection for machining of generator rotors, and discloses a protection device for machining of generator rotors, including a base, a protection shell is provided on the top of the base, a rectangular array of slots is provided on the bottom of the protection shell, a rectangular array of fixed columns are fixedly connected to the top of the base, a rectangular array of wedge-shaped slide bars 2 are slidably connected to one side of the interior of the base, a threaded column is rotatably connected to one side of the wedge-shaped slide bars 2, the threaded column outer wall is threadedly connected to the interior of the base, a rectangular array of wedge-shaped slide bars 1 are slidably connected to one side of the interior of the wedge-shaped slide bars 1, a limiting groove is provided on one side of the interior of the wedge-shaped slide bars 1, and movable clamps are rotatably connected to both sides of the interior of the fixed column. In the utility model, the protection shell is fixed to the top of the base, so that the protection shell can protect the generator rotor during machining, which solves the problem of inconvenient protection during machining of the generator rotor and improves the safety of the generator rotor during machining.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of generator rotor machining protection, in particular to a generator rotor machining protection device. Background Art

[0002] The generator rotor is one of the core components of the generator. It is located in the rotor part of the generator and is mainly responsible for converting mechanical energy into electrical energy. The generator rotor is usually composed of an iron core and a winding. It generates magnetic field changes through rotation, thereby inducing current and realizing electrical energy conversion. The machining of the generator rotor is a very important process because it directly affects the performance and stable operation of the generator. During the machining process of the generator rotor, protective devices are required to ensure the safety of operators, protection of equipment and hygiene of the production environment.

[0003] After searching, the publication number CN219379123U discloses a cutting device for machining a generator rotor, including a main body, a support plate and a cross plate, the main body is provided with an annular groove on the top, an annular rail is slidably provided on the annular groove, a rotating disk is fixed on the top of the annular rail, a limiting cylinder is fixed on the top of the rotating disk by bolts, a rotor body is placed inside the limiting cylinder, a fixing frame is fixed around the outside of the limiting cylinder, a second telescopic driving member is fixed on one side of the fixing frame, an output end of the second telescopic driving member passes through the limiting cylinder and is connected to a clamping plate, the clamping The holding plate is clamped to the outside of the rotor body. The utility model places the rotor body into the limiting cylinder and then starts the second telescopic drive member. The second telescopic drive member moves the clamping plate, and the clamping plate is clamped to the outside of the rotor body, thereby fixing the rotor. This eliminates the need for workers to hold the rotor, thereby improving the safety of the device. During the processing of the generator rotor in this application, high-speed rotation and high temperature may occur, so appropriate protective measures must be taken to ensure the safety of the operator. During the processing, impurities may enter the processing, thereby affecting the processing quality. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides a protective device for generator rotor machining, aiming to improve the problem that high-speed rotation and high temperature may be generated during the existing generator rotor machining process, so appropriate protective measures must be taken.

[0005] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: a protective device for machining a generator rotor, comprising a base, a protective shell is arranged on the top of the base, a rectangular array of card slots is arranged on the bottom of the protective shell, a rectangular array of fixing columns are fixedly connected to the top of the base, a rectangular array of wedge-shaped slide bars 2 are slidably connected to one side of the interior of the base, a threaded column is rotatably connected to one side of the wedge-shaped slide bar 2, an outer wall of the threaded column is threadedly connected to the interior of the base, a rectangular array of wedge-shaped slide bars 1 are slidably connected to one side of the interior of the base, a limiting groove is provided on one side of the interior of the wedge-shaped slide bar 1, movable clamps are rotatably connected to both sides of the interior of the fixing column, a spring is arranged inside the fixing column, one end of the spring is fixedly connected to the top of the wedge-shaped slide bar 1, and the other end of the spring is fixedly connected to the inner wall of the fixing column, and a heat dissipation component is arranged inside the base.

[0006] Furthermore, the heat dissipation component includes a heat dissipation groove, and the heat dissipation groove is opened on one side of the interior of the base.

[0007] Furthermore, a motor is fixedly connected to one side of the interior of the protective shell, and a positive and negative threaded screw rod is fixedly connected to an output end of the motor.

[0008] Furthermore, one side of the outer wall of the forward and reverse screw rod is rotatably connected to the inside of the protective shell, and both sides of the outer wall of the forward and reverse screw rod are threadedly connected with drive blocks.

[0009] Furthermore, a connecting rod is fixedly connected to the bottom of the driving block, and a door frame is fixedly connected to the bottom of the connecting rod.

[0010] Furthermore, a fixing rod is fixedly connected to one side of the top of the door frame, and a sliding groove 1 is opened on one side inside the protective shell.

[0011] Furthermore, a roller is rotatably connected to one side of the outer wall of the fixing rod, and the outer wall of the roller is slidably connected to the inside of the first slide groove.

[0012] Furthermore, two slide grooves are provided on both sides of the interior of the protective shell, the outer wall of the door frame is slidably connected to the interior of the two slide grooves, and an acrylic plate is fixedly connected to the interior of the door frame.

[0013] The utility model has the following beneficial effects:

[0014] 1. In the utility model, firstly, the wedge-shaped slide bar 2 is driven to slide by the threaded column, and the wedge-shaped slide bar 2 can push the wedge-shaped slide bar 1, and the limiting groove inside the wedge-shaped slide bar 1 will push the movable clamp to rotate, and the movable clamp can be pressed inside the slot, so that the protective shell is fixed on the top of the base, and the protective shell can be used to protect the generator rotor during machining, which solves the problem of inconvenient protection of the generator rotor during machining and improves the safety of the generator rotor during machining.

[0015] 2. In the utility model, firstly, the forward and reverse screws are driven to rotate by the motor, and the forward and reverse screws drive the driving block to move. Then, the driving block can drive the door frame to move through the connecting rod, and the roller rolls inside the slide groove, so as to facilitate the opening and closing of the door frame, solve the problem of inconvenient placement and removal of workpieces inside the protective shell, and improve the convenience of the protective shell when used. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 A schematic diagram of the main structure of a protective device for generator rotor machining proposed by the utility model;

[0017] Figure 2 A schematic cross-sectional view of a base of a protective device for generator rotor machining proposed by the utility model;

[0018] Figure 3 for Figure 2 Enlarged view of point A in the middle;

[0019] Figure 4 The utility model is a schematic cross-sectional view of a protective shell of a protective device machined for a generator rotor.

[0020] Legend:

[0021] 1. Base; 2. Heat sink; 3. Protective shell; 4. Door frame; 5. Acrylic plate; 6. Slot; 7. Fixed column; 8. Spring; 9. Wedge slide bar 1; 10. Limiting slot; 11. Wedge slide bar 2; 12. Threaded column; 13. Motor; 14. Positive and negative threaded screw; 15. Drive block; 16. Slide slot 1; 17. Connecting rod; 18. Roller; 19. Fixed rod; 20. Slide slot 2; 21. Movable clamp. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] Reference Figure 1 - Figure 3, the utility model provides an embodiment: a protective device for machining a generator rotor, comprising a base 1, a protective shell 3 is arranged on the top of the base 1, a rectangular array of card slots 6 is arranged on the bottom of the protective shell 3, a rectangular array of fixed columns 7 are fixedly connected to the top of the base 1, a rectangular array of wedge-shaped slide bars 11 are slidably connected to one side of the base 1, a threaded column 12 is rotatably connected to one side of the wedge-shaped slide bar 11, an outer wall of the threaded column 12 is threadedly connected to the base 1, a rectangular array of wedge-shaped slide bars 9 are slidably connected to one side of the base 1, a limiting groove 10 is arranged on one side of the wedge-shaped slide bar 9, both sides of the fixed column 7 are rotatably connected, a spring 8 is arranged inside the fixed column 7, one end of the spring 8 is fixedly connected to the top of the wedge-shaped slide bar 9, and the other end of the spring 8 is fixedly connected to the inner wall of the fixed column 7;

[0024] Specifically, when the threaded column 12 rotates, it will drive the wedge-shaped slide bar 11 to slide, so that it can lift the wedge-shaped slide bar 9 when sliding. In this process, the limiting groove 10 opened inside the wedge-shaped slide bar 9 promotes the rotation of the movable clamp 21 by contacting one side of the movable clamp 21 set inside the fixed column 7. As the movable clamp 21 rotates, its other side will be pressed down and clamped in the slot 6 set inside the protective shell 3, thereby fixing the protective shell 3.

[0025] Reference Figure 1 A heat dissipation component is disposed inside the base 1, and the heat dissipation component includes a heat dissipation slot 2, and the heat dissipation slot 2 is opened on one side inside the base 1;

[0026] Specifically, a heat dissipation groove 2 is provided inside the base 1 , and the heat dissipation groove 2 can prevent the generator rotor from overheating during machining, thereby effectively preventing the danger of machining due to overheating.

[0027] Reference Figure 1 and Figure 4 A motor 13 is fixedly connected to one side of the interior of the protective shell 3, and a positive and negative screw rod 14 is fixedly connected to the output end of the motor 13. One side of the outer wall of the positive and negative screw rod 14 is rotatably connected to the interior of the protective shell 3. Both sides of the outer wall of the positive and negative screw rod 14 are threadedly connected to driving blocks 15. A connecting rod 17 is fixedly connected to the bottom of the driving block 15. The bottom of the connecting rod 17 is fixedly connected to the door frame 4. A fixing rod 19 is fixedly connected to one side of the top of the door frame 4. A slide groove 16 is opened on one side of the interior of the protective shell 3. A roller 18 is rotatably connected to one side of the outer wall of the fixing rod 19. The outer wall of the roller 18 is slidably connected to the interior of the slide groove 16. Slide grooves 20 are opened on both sides of the interior of the protective shell 3. The outer wall of the door frame 4 is slidably connected to the interior of the slide groove 20. An acrylic plate 5 is fixedly connected to the interior of the door frame 4.

[0028] Specifically, the rotational power of the motor 13 is transmitted to the forward and reverse screw rods 14. When the forward and reverse screw rods 14 rotate, the driving blocks 15 on both sides can generate relative linear motion. The driving blocks 15 are connected to the door frame 4 through the connecting rod 17. Therefore, when the driving blocks 15 move, the door frame 4 will also move accordingly. In order to ensure the smooth movement of the door frame 4, the roller 18 on the fixed rod 19 is designed to roll inside the slide groove 16. This roller 18 design effectively reduces friction, so that the door frame 4 can easily slide out or slide into the slide groove 20. In this process, the protective shell 3 is opened and closed accordingly. An acrylic plate 5 is also provided inside the door frame 4, which allows people to clearly observe the situation inside the protective shell 3 when the door frame 4 is closed, thereby realizing real-time monitoring of the internal environment.

[0029] Working principle: When the protective shell 3 is fixed, the rotation of the threaded column 12 can drive the wedge-shaped slide bar 2 11 to slide, and the wedge-shaped slide bar 2 11 can lift the wedge-shaped slide bar 1 9. At this time, the limit groove 10 opened inside the wedge-shaped slide bar 1 9 will push one side of the movable clamp 21 set inside the fixed column 7, so that the movable clamp 21 rotates, and the other side of the movable clamp 21 will press down and clamp in the card slot 6 set inside the protective shell 3, so that the protective shell 3 is fixed. When the generator rotor is put in and taken out, When the motor 13 drives the forward and reverse screw rods 14 to rotate, the forward and reverse screw rods 14 will drive the driving blocks 15 on both sides to move relative to each other, so that the driving blocks 15 drive the door frame 4 to move through the connecting rod 17, and the door frame 4 also rolls inside the slide groove 16 by the roller 18 on the fixed rod 19, thereby assisting the door frame 4 to slide out or slide into the slide groove 20, so that the protective shell 3 is opened and closed, and an acrylic plate 5 is arranged inside the door frame 4 to facilitate observation of the inside of the protective shell 3 when the door frame 4 is closed.

[0030] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A protective device for machining a generator rotor, comprising a base (1), characterized in that: The top of the base (1) is provided with a protective shell (3), the bottom of the protective shell (3) is provided with a rectangular array of card slots (6), the top of the base (1) is fixedly connected with a rectangular array of fixed columns (7), one side of the inside of the base (1) is slidably connected with a rectangular array of wedge-shaped slide bars (11), one side of the wedge-shaped slide bars (11) is rotatably connected with a threaded column (12), the outer wall of the threaded column (12) is threadedly connected to the inside of the base (1), one side of the inside of the base (1) is slidably connected with a rectangular array of wedge-shaped slide bars (9), one side of the inside of the wedge-shaped slide bars (9) is provided with a limiting groove (10), both sides of the inside of the fixed column (7) are rotatably connected with movable clamps (21), a spring (8) is provided inside the fixed column (7), one end of the spring (8) is fixedly connected to the top of the wedge-shaped slide bar (9), and the other end of the spring (8) is fixedly connected to the inner wall of the fixed column (7), and a heat dissipation component is provided inside the base (1).

2. A protective device for generator rotor machining according to claim 1, characterized in that: The heat dissipation component comprises a heat dissipation groove (2), and the heat dissipation groove (2) is opened on one side inside the base (1).

3. A protective device for generator rotor machining according to claim 1, characterized in that: An electric motor (13) is fixedly connected to one side of the interior of the protective shell (3), and a positive and negative threaded rod (14) is fixedly connected to the output end of the electric motor (13).

4. A protective device for generator rotor machining according to claim 3, characterized in that: One side of the outer wall of the positive and negative threaded rod (14) is rotatably connected to the inside of the protective shell (3), and both sides of the outer wall of the positive and negative threaded rod (14) are threadedly connected to drive blocks (15).

5. A protective device for generator rotor machining according to claim 4, characterized in that: The bottom of the driving block (15) is fixedly connected to a connecting rod (17), and the bottom of the connecting rod (17) is fixedly connected to a door frame (4).

6. A protective device for generator rotor machining according to claim 5, characterized in that: A fixing rod (19) is fixedly connected to one side of the top of the door frame (4), and a sliding groove (16) is provided on one side inside the protective shell (3).

7. A protective device for generator rotor machining according to claim 6, characterized in that: One side of the outer wall of the fixing rod (19) is rotatably connected to a roller (18), and the outer wall of the roller (18) is slidably connected to the interior of the first slide groove (16).

8. A protective device for generator rotor machining according to claim 6, characterized in that: The protective shell (3) is provided with two sliding grooves (20) on both sides thereof, the outer wall of the door frame (4) is slidably connected to the inside of the two sliding grooves (20), and an acrylic plate (5) is fixedly connected to the inside of the door frame (4).

Citation Information

Patent Citations

  • Cutting device for generator rotor machining

    CN219379123U