A new energy vehicle drive motor stator insulation paper insertion device

Abstract

The utility model discloses a device for inserting insulating paper into the stator of a new energy vehicle drive motor, and relates to the technical field of inserting insulating paper into the stator core of a new energy vehicle motor. The device comprises: a stator loading and unloading turntable, a paper forming and feeding mechanism, a paper roll mechanism, and a stator positioning and lifting unit. The paper forming and feeding mechanism comprises: a paper pressing wheel, a paper length control encoder, an indentation wheel, a folding mechanism, a double paper feeding drive wheel, a dust cover, a paper cutter, a paper feeding drive motor, and a driving transmission structure. The stator core is loaded to the stator core loading position by a transplanting manipulator, the core is rotated to the paper insertion position by the stator loading turntable, and the stator is positioned and lifted to the working position by the stator positioning and lifting unit. The paper roll is stored on the paper roll positioning mechanism, and the paper tape is formed into a rectangle by the paper forming and feeding mechanism, and inserted into the stator core. The utility model greatly increases the paper feeding force, realizes the closed-loop control of the paper feeding length, and improves the accuracy and stability of the paper feeding length.

Description

Technical Field

[0001] The utility model relates to the technical field of insulating paper inserting into the stator core of a new energy vehicle motor, and in particular to an insulating paper inserting device for a stator of a driving motor of a new energy vehicle. Background Art

[0002] At present, new energy vehicles are developing vigorously around the world, and the drive motor is one of the core components of new energy vehicles. In the manufacturing process of the stator assembly of the drive motor, it is necessary to insert the insulating paper into the stator core to achieve the insulation function between the winding and the core.

[0003] Traditional paper insertion equipment mostly adopts a method of pushing the paper into the slot by a push rod, such as patent publication number: CN112531993A, CN117411260A, etc., which disclose a method of pushing the paper into the slot by a push rod. The use of a push rod to push the paper into the slot has the following disadvantages: First, the beat is slow. During the process of pushing the paper into each slot, the push rod needs to reciprocate, and the distance moved by the push rod is twice the length of the paper; second, the end surface of the insulating paper after molding is easily damaged when the push rod pushes the paper. In order to solve the above problems, the present invention proposes a method of paper feeding driven by double rollers. By rotating the rollers, the rollers generate friction with the surface of the paper, directly driving the paper forward, and inserting the paper into the slot of the stator core. This method has a fast paper feeding speed and a large paper feeding force, and the production efficiency and quality are greatly improved. Utility Model Content

[0004] The main purpose of the utility model is to provide a new energy vehicle drive motor stator insulation paper insertion device, which can effectively solve the problems in the background technology.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] A new energy vehicle drive motor stator insulating paper inserting equipment, including a stator loading and unloading turntable, a paper forming and feeding mechanism, a paper roll mechanism and a stator positioning and lifting unit, the stator loading and unloading turntable is provided with a stator core paper inserting position and a stator core loading position, the stator loading and unloading turntable is provided with a paper forming and feeding mechanism behind the stator loading and unloading turntable, the paper forming and feeding mechanism includes: a paper pressing wheel, a paper length control encoder, a creasing wheel, a folding mechanism, a double paper feeding drive wheel, a dust cover, a paper cutter, a paper feeding drive motor and a drive transmission structure, the creasing wheel includes an upper creasing wheel and a lower creasing wheel, the folding mechanism is provided with a paper guide groove, left and right folding molds, a paper pressing strip and a closing mold, the double paper feeding drive wheels include a left paper feeding drive wheel, a right paper feeding drive wheel and a paper feeding transmission structure, and a clamping mechanism is arranged on the double paper feeding drive wheels.

[0007] Preferably, two paper pressing wheels are symmetrically arranged in an upper and lower manner, and the paper length control encoder is detachably mounted on one side of the paper pressing wheel.

[0008] Preferably, the upper indentation wheel surface protrudes with a sharp edge, and the lower indentation wheel surface has a groove. The sharp edge protruded on the upper indentation wheel surface is identical to the groove on the surface of the paper insertion position of the stator core of the indentation wheel and cooperates with each other.

[0009] Preferably, the double paper feeding drive wheels provide power for paper feeding, and the double paper feeding drive wheels are symmetrically arranged in two groups, namely two left paper feeding drive wheels and two right paper feeding drive wheels.

[0010] Preferably, the left paper feed drive wheel is driven by a paper feed drive motor and a drive transmission structure, a synchronous belt is arranged on the surface of the drive transmission structure, and the left paper feed drive wheel is driven under the action of the drive transmission structure, the synchronous belt and the paper feed transmission structure.

[0011] Preferably, the paper feeding drive motor is detachably mounted on one end of the paper forming and feeding mechanism, and the output end of the paper feeding drive motor is detachably connected to the driving transmission structure.

[0012] Beneficial Effects

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] In the utility model, by means of the stator loading and unloading turntable, the stator core paper inserting position, the stator core loading position and the stator positioning and jacking unit, the stator core can be efficiently and stably driven to move to the paper inserting position for paper inserting work. When in use, the stator core is loaded to the stator core loading position by the transplanting manipulator, and then the stator loading and unloading turntable rotates the stator core to the stator core paper inserting position, and the stator positioning and jacking unit positions the stator core and then jacks it to the working position, and then the stator core paper inserting work can be carried out; by means of the paper feeding drive motor, the drive transmission structure and the double paper feeding drive wheels, the paper feeding force is greatly increased, and when in use, When the paper feeding drive motor is started, the drive transmission structure is driven, and then the transmission is performed through the synchronous belt. Then, the power is transmitted to the left paper feeding drive wheel and the right paper feeding drive wheel through the paper feeding drive structure. Then, the clamping mechanism arranged on the double paper feeding drive wheels drives the cylinder to push the left paper feeding drive wheel and the right paper feeding drive wheel to clamp the U-shaped paper belt from both sides, so that the double paper feeding drive wheels and the paper belt generate a certain friction force, drive the paper belt to move, and provide power for the molded paper to be inserted into the stator slot, so as to realize the paper insertion function. By matching the set paper length control encoder with the paper feeding motor, the closed-loop control of the paper feeding length is realized, and the accuracy and stability of the paper feeding length are improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 It is a schematic diagram of the structure of the paper forming and feeding mechanism of the utility model;

[0017] Figure 3 This is the front view of the paper forming and feeding mechanism of the utility model;

[0018] Figure 4 The utility model Figure 3 Schematic diagram of the structure at A in the middle;

[0019] Figure 5 It is a schematic diagram of the structure of the folding mechanism of the utility model;

[0020] Figure 6 It is a schematic diagram of the structure of the creasing wheel of the utility model;

[0021] Figure 7 It is a schematic diagram of the double paper feeding driving wheel structure of the utility model.

[0022] In the figure: 1. stator loading and unloading turntable; 2. stator core paper insertion position; 3. paper forming and paper feeding mechanism; 4. paper roll mechanism; 5. stator core loading position; 6. stator positioning and lifting unit; 31. paper pressing wheel; 32. paper length control encoder; 33. creasing wheel; 34. folding mechanism; 35. double paper feeding drive wheel; 36. dust cover; 37. paper cutter; 38. paper feeding drive motor; 39. drive transmission structure; 331. upper creasing wheel; 332. lower creasing wheel; 351. left paper feeding drive wheel; 352. right paper feeding drive wheel; 353. clamping mechanism; 354. paper feeding transmission structure; 371. paper guide groove; 372. left and right folding molds; 373. paper pressing strip; 374. closing mold. DETAILED DESCRIPTION

[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0024] The device comprises: a stator loading and unloading turntable 1, a paper forming and feeding mechanism 3, a paper roll mechanism 4, and a stator positioning and lifting unit 6. The paper forming and feeding mechanism 3 comprises: a paper pressing wheel 31, a paper length control code 32, a creasing wheel 33, a folding mechanism 34, a double paper feeding drive wheel 35, a dust cover 36, a paper cutter 37, a paper feeding drive transmission structure, and a paper feeding drive motor.

[0025] The stator core is loaded to the stator core loading position 5 by the transfer robot, and the stator loading turntable 1 rotates the core to the paper insertion position 2, and the stator is positioned and lifted to the working position by the stator positioning and lifting unit 6. The paper roll 4 is stored on the paper roll positioning mechanism, and the paper forming and feeding mechanism 3 forms the paper tape into a rectangular shape and inserts it into the stator core.

[0026] The paper forming and feeding mechanism 3 includes: a paper pressing wheel 31, a paper length control encoder 32, a creasing wheel 33, a folding mechanism 34, a double paper feeding drive wheel 35, a dust cover 36, a paper cutter 37, a paper feeding drive motor 38, a drive transmission structure 39, etc.

[0027] The strip-shaped paper roll 4 passes through the paper guide groove and the paper pressing wheel 31. The paper pressing wheel assembly is equipped with an encoder 32 for controlling the paper length to detect the paper feeding length in real time. After passing through the paper pressing wheel, the paper tape enters the creasing wheel assembly 33. Through the cooperation of the raised sharp edge on the upper creasing wheel 331 and the groove on the lower creasing wheel 332, the corresponding folding marks are pressed out to facilitate the folding forming. The folding tape with the marks passed downwards through the folding mechanism 34. The folding mechanism is equipped with a paper guide groove 371 and a paper pressing strip 373. After passing through the paper guide groove and the paper pressing strip, the cross-sectional shape of the paper is bent from a strip shape to a U shape. The U-shaped paper tape passes through the folding molds 372 arranged on the left and right and finally passes through the closing mold 373 to be folded into the required shape.

[0028] During the whole paper feeding process, the double paper feeding driving wheel 35 provides power. There are two sets of paper feeding driving mechanisms, which are arranged symmetrically on the left and right. The driving power is transmitted by the paper feeding driving motor 38 through the synchronous belt transmission to the driving transmission structure 39. The left paper feeding driving wheel 351 and the right paper feeding driving wheel 352 are driven through the synchronous belt and the paper feeding transmission structure 354. The double paper feeding driving wheel 35 is provided with a clamping mechanism 353. The cylinder drives the two sets of paper feeding driving wheels to clamp the U-shaped paper tape from both sides, so that a certain friction force is generated between the paper feeding driving wheel and the paper tape, driving the paper tape to move, and at the same time providing power for the molded paper to be inserted into the stator slot to realize the paper insertion function.

[0029] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A device for inserting insulating paper into a stator of a new energy vehicle drive motor, comprising a stator loading and unloading turntable (1), a paper forming and feeding mechanism (3), a paper rolling mechanism (4) and a stator positioning and lifting unit (6), characterized in that: The stator loading and unloading turntable (1) is provided with a stator core paper inserting position (2) and a stator core loading position (5), and a paper forming and feeding mechanism (3) is provided behind the stator loading and unloading turntable (1). The paper forming and feeding mechanism (3) comprises: a paper pressing wheel (31), a paper length control encoder (32), an indentation wheel (33), a folding mechanism (34), a double paper feeding drive wheel (35), a dust cover (36), a paper cutter (37), a paper feeding drive motor (38) and a drive transmission structure. (39), the creasing wheel (33) comprises an upper creasing wheel (331) and a lower creasing wheel (332), the folding mechanism (34) is provided with a paper guide groove (371), left and right folding molds (372), a paper pressing strip (373) and a closing mold (374), the double paper feeding drive wheel (35) comprises a left paper feeding drive wheel (351), a right paper feeding drive wheel (352) and a paper feeding transmission structure (354), and the double paper feeding drive wheel (35) is provided with a clamping mechanism (353).

2. The device for inserting insulation paper into the stator of a new energy vehicle driving motor according to claim 1 is characterized in that: The paper pressing wheels (31) are symmetrically arranged in two parts, and the paper length control encoder (32) is detachably mounted on one side of the paper pressing wheel (31).

3. The device for inserting insulation paper into the stator of a new energy vehicle driving motor according to claim 1 is characterized in that: The upper indentation wheel (331) has a protruding surface with a sharp edge, and the lower indentation wheel (332) has a groove on its surface. The sharp edge protruding on the upper indentation wheel (331) is identical to the groove on the surface of the stator core paper insertion position (2) of the indentation wheel (33) and cooperates with each other.

4. The device for inserting insulation paper into the stator of a new energy vehicle driving motor according to claim 1, characterized in that: The double paper feeding drive wheels (35) provide power for paper feeding, and the double paper feeding drive wheels (35) are symmetrically arranged in two groups, namely two left paper feeding drive wheels (351) and two right paper feeding drive wheels (352).

5. The device for inserting insulation paper into the stator of a new energy vehicle driving motor according to claim 1, characterized in that: The left paper feeding drive wheel (351) is driven by a paper feeding drive motor (38) and a drive transmission structure (39), a synchronous belt is arranged on the surface of the drive transmission structure (39), and the left paper feeding drive wheel (351) is driven under the action of the drive transmission structure (39), the synchronous belt and the paper feeding transmission structure (354).

6. The device for inserting insulation paper into the stator of a new energy vehicle driving motor according to claim 1, characterized in that: The paper feeding drive motor (38) is detachably mounted on one end of the paper forming and feeding mechanism (3), and the output end of the paper feeding drive motor (38) is detachably connected to the driving transmission structure (39).

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