A closed curing room for tobacco leaves

By designing the clamping and fixing mechanism in the closed baking room, the problems of uneven baking of tobacco leaves and time-consuming and labor-intensive manual sorting are solved, and even baking and efficient production of tobacco leaves are achieved.

CN222722405UActive Publication Date: 2025-04-08JIANGXI TOBACCO CO GANZHOU CO
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Patent Information

Application Number
CN202421927089.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-09
Publication Date
2025-04-08
Estimated Expiration
2034-08-09

AI Technical Summary

Technical Problem

In the existing tobacco leaf baking technology, the tobacco leaves are unevenly baked and require manual sorting, which is time-consuming and labor-intensive, and cannot guarantee the effect.

Method used

A closed baking room is designed, including a clamping mechanism and a fixing mechanism. The clamping mechanism can be adjusted according to the length of the tobacco leaf. The fixing mechanism can be fixed by sliding sleeves and bolts. The entire mechanism can rotate 360 ​​degrees to keep the tobacco leaf fixed.

Benefits of technology

The uniform baking of tobacco leaves is achieved, reducing the time and labor of manual sorting, and ensuring the consistency of the baking effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a closed drying room for baking tobacco leaves, comprising a support frame, a motor box is fixedly connected to the inner side of the bottom end of the support frame, a second motor is fixedly connected to the inside of the motor box, a first gear is fixedly connected to the driving end of the second motor, a second gear is meshed with one side of the first gear, a long rod is fixedly connected to the inner side of the second gear, the long rod is rotatably matched with the motor box, clamping mechanisms are arranged on both upper and lower sides of the middle part of the long rod, a sliding sleeve is fixedly connected to the inner side of the clamping mechanism at the top end, the sliding sleeve and the long rod are slidably matched, and the clamping mechanism at the bottom end is fixedly connected to the long rod; in the utility model, the clamping mechanism can adjust the upper and lower positions of the clamping mechanism at the top end according to the length of the tobacco leaves, the cooperation of the clamping mechanisms at the upper and lower ends can realize the clamping of the two ends of the tobacco leaves, and the tobacco leaves can be kept fixed when the entire mechanism for placing the tobacco leaves is rotated 360 degrees horizontally and vertically.
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Description

Technical Field

[0001] The utility model relates to the technical field of tobacco leaf baking, in particular to a closed baking room used for tobacco leaf baking. Background Art

[0002] Tobacco leaf baking is a tobacco leaf curing method that adjusts the temperature and humidity of the baking room through heating and ventilation measures in a special baking room. The same variety, the same part, and the same maturity of tobacco leaves are sent to the baking room through braided poles and loaded with tobacco, and the temperature and humidity are controlled according to the quality of the tobacco leaves. Generally, the leaves lose water and wither at 35~38℃, and turn yellow in large quantities; the leaves basically turn yellow and completely wither at 41~42℃, and the main veins become soft; at 46~48℃, yellow sheets, yellow tendons, and small rolls are reached; at 54~55℃, large rolls are reached. Normal tobacco leaves are mainly baked in three stages (i.e. yellowing, color fixing, and dry tendons). The yellowing stage is to make the tobacco leaves yellow and soft, the main veins become soft, starch and protein are hydrolyzed, soluble sugars and organic acids increase, ammonia and miscellaneous tastes are lost, and the nicotine content is reduced; the color fixing stage is to dry the leaves, fix and maintain the existing color and quality, and reach yellow sheets and yellow tendons; the dry tendon stage is to dry the main veins of all tobacco leaves. At the end of baking, the moisture content of tobacco leaves is 14% to 16%, and the whole baking process takes about 4 to 5 days. Improper baking will cause quality defects such as green tips, green wings, ash, veins, and fiery red.

[0003] In the existing tobacco leaf baking technology, during the tobacco leaf baking process, the tobacco leaves are naturally hung on the racks, and the temperature and humidity in the baking room are unbalanced, so the tobacco leaves may be baked unevenly, and during the baking process, the tobacco leaves need to be manually rearranged according to the different stages of tobacco leaf baking, which is time-consuming and labor-intensive, and the effect cannot be guaranteed. The utility model provides a closed tobacco leaf baking room that can achieve uniform baking of tobacco leaves, which is used to solve the problems raised in the above background technology. Summary of the invention

[0004] The purpose of the utility model is to provide a closed curing room for tobacco leaves, which can achieve uniform baking of tobacco leaves. The closed curing room is provided with a clamping mechanism, and the upper and lower positions of the clamping mechanism at the top can be adjusted according to the length of the tobacco leaves. The cooperation of the clamping mechanisms at the upper and lower ends can achieve clamping of the two ends of the tobacco leaves. When the entire mechanism for placing the tobacco leaves is rotated 360 degrees horizontally and vertically, the tobacco leaves can be kept fixed.

[0005] To achieve the above-mentioned purpose, a closed baking room for tobacco leaf baking is provided, comprising a support frame, a motor box is fixedly connected to the inner side of the bottom end of the support frame, a second motor is fixedly connected to the inside of the motor box, and a first gear is fixedly connected to the driving end of the second motor, a second gear is meshed with one side of the first gear, a long rod is fixedly connected to the inner side of the second gear, the long rod is rotatably matched with the motor box, clamping mechanisms are provided on the upper and lower sides of the middle of the long rod, a sliding sleeve is fixedly connected to the inner side of the clamping mechanism at the top end, the sliding sleeve and the long rod are slidably matched, and the clamping mechanism and the long rod are fixedly connected at the bottom end.

[0006] As an improvement of the utility model, the clamping mechanism includes a support rod and a spring clip, one end of the support rod is fixedly connected to the long rod, and the inward side of the support rod is fixedly connected to the spring clip.

[0007] As a further improvement of the utility model, a fixing mechanism is arranged between the long rod and the clamping mechanism, and the fixing mechanism includes a sliding sleeve, a threaded hole and a bolt. A hole is opened on the side wall of the sliding sleeve, and the hole is located between two support rods. The threaded hole is fixedly connected to the long rod, and the bolt passes through the hole and is threadedly connected to the threaded hole.

[0008] As a further improvement of the present invention, a groove is provided in the middle of the right outer wall of the support frame, the first motor is fixedly connected to the groove, and the groove is connected to the driving end of the first motor.

[0009] As a further improvement of the present invention, there are multiple clamping mechanisms at the top end, which are evenly surrounded on the outer wall of the sliding sleeve, and there are multiple clamping mechanisms at the bottom end, which are evenly surrounded on the outer wall of the long rod.

[0010] As a further improvement of the present invention, there are multiple threaded holes, which are evenly arranged longitudinally at the upper middle part of the long rod.

[0011] As a further improvement of the present invention, the top end of the long rod is rotatably connected to the inner side of the top end of the support frame, and the support frame is arranged inside the baking room.

[0012] The utility model has the following beneficial effects:

[0013] 1. A clamping mechanism is provided, and the upper and lower positions of the clamping mechanism at the top can be adjusted according to the length of the tobacco leaves. The cooperation of the clamping mechanisms at the upper and lower ends can realize the clamping of both ends of the tobacco leaves. When the entire mechanism for placing the tobacco leaves is rotated 360 degrees horizontally and vertically, the tobacco leaves can be kept fixed.

[0014] 2. A fixing mechanism is provided to fix the clamping mechanism at the top. The clamping mechanism at the top is moved up and down by moving the position of the sliding sleeve. After the position is confirmed, the bolt is passed through the hole and matched with the threaded hole to fix the clamping mechanism at the top. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The utility model is further described below in conjunction with the accompanying drawings and embodiments;

[0016] Figure 1 This is a three-dimensional front view structural diagram of a baking rack of a closed baking room for tobacco leaves baking according to the utility model;

[0017] Figure 2 for Figure 1 A magnified image of point A;

[0018] Figure 3 This is a top view of the structure of a clamping mechanism at the top of a baking rack of a closed baking room for tobacco leaves baking according to the utility model;

[0019] Figure 4 This is an appearance structural diagram of a closed type drying room for tobacco leaves drying according to the utility model;

[0020] Reference numerals:

[0021] 1. Support frame; 2. Fixing mechanism; 201. Sliding sleeve; 202. Threaded hole; 203. Bolt; 3. Motor box; 4. First gear; 5. Second gear; 6. Long rod; 7. Support rod; 8. Spring clip; 9. First motor; 10. Clamping mechanism; 11. Baking room. DETAILED DESCRIPTION

[0022] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.

[0023] like Figures 1 to 4 As shown, the utility model is a closed drying room for tobacco leaf baking, including a support frame 1, a motor box 3 is fixedly connected to the inner side of the bottom end of the support frame 1, a second motor is fixedly connected to the inside of the motor box 3, and a first gear 4 is fixedly connected to the driving end of the second motor, and the second motor is used to drive the first gear 4 to rotate.

[0024] In the utility model, a second gear 5 is meshed with one side of the first gear 4, and a long rod 6 is fixedly connected to the inner side of the second gear 5. The rotation of the second gear 5 drives the rotation of the long rod 6, and the long rod 6 rotates in coordination with the motor box 3. A clamping mechanism 10 is provided on both the upper and lower sides of the middle of the long rod 6.

[0025] In the utility model, a sliding sleeve 201 is fixedly connected to the inner side of the top clamping mechanism 10, and the upper and lower positions of the top clamping mechanism 10 can be adjusted according to the length of the tobacco leaves. The sliding sleeve 201 and the long rod 6 are slidably matched.

[0026] In the utility model, the clamping mechanism 10 at the bottom is fixedly connected to the long rod 6, and the clamping mechanism 10 includes a support rod 7 and a spring clip 8. One end of the support rod 7 is fixedly connected to the long rod 6, and the inner side of the support rod 7 is fixedly connected with the spring clip 8 to fix the clamping mechanism 10 at the top.

[0027] In the present invention, a fixing mechanism 2 is provided between the long rod 6 and the clamping mechanism 10, and the fixing mechanism 2 includes a sliding sleeve 201, a threaded hole 202 and a bolt 203. A hole is provided on the side wall of the sliding sleeve 201, and the hole is located between the two support rods 7. The threaded hole 202 is fixedly connected to the long rod 6, and the bolt 203 passes through the hole and is threadedly connected to the threaded hole 202. A groove is provided in the middle of the right outer wall of the support frame 1, and the first motor 9 is fixedly connected to the groove, and the groove is connected to the driving end of the first motor 9.

[0028] In the utility model, there are multiple clamping mechanisms 10 at the top, which are evenly surrounded by the outer wall of the sliding sleeve 201; there are multiple clamping mechanisms 10 at the bottom, which are evenly surrounded by the outer wall of the long rod 6. The cooperation of the clamping mechanisms 10 at the upper and lower ends can achieve the clamping of the two ends of the tobacco leaves, and the entire mechanism for placing the tobacco leaves can keep the tobacco leaves fixed when rotating 360 degrees horizontally and vertically.

[0029] In the present invention, there are multiple threaded holes 202 , which are evenly arranged longitudinally at the upper middle portion of the long rod 6 .

[0030] In the utility model, the top end of the long rod 6 is rotatably connected to the inner side of the top end of the support frame 1 , and the support frame 1 is arranged inside the baking room 11 .

[0031] In the utility model, when in use, the distance between the top clamping mechanism 10 and the bottom clamping mechanism 10 is adjusted according to the length of the tobacco leaf. The top clamping mechanism 10 is moved up and down by moving the position of the sliding sleeve 201. After confirming the position, the bolt 203 is passed through the hole and threadedly matched with the threaded hole 202 to fix the top clamping mechanism 10, and the spring clips 8 of the upper and lower clamping mechanisms 10 are aligned with each other, so that the upper and lower ends of the tobacco leaf can be fixed and clamped and evenly spread. The second motor in the motor box 3 at the bottom of the support frame 1 drives the first gear 4 to rotate, the first gear 4 drives the second gear 5 meshing with it to rotate, and the second gear 5 drives the fixedly connected long rod 6 to rotate, so that the tobacco leaf can achieve a 360-degree rotation around the long rod 6. The driving end of the first motor 9 drives the rotation of the support frame 1, and then drives the internal mechanism to rotate. Therefore, the tobacco leaf can be fully roasted in the longitudinal and transverse directions during the baking process.

[0032] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.

Claims

1. A closed flue-curing room for tobacco leaf curing, comprising a support frame, characterized in that: A motor box is fixedly connected to the inner side of the bottom end of the support frame, a second motor is fixedly connected to the inside of the motor box, a first gear is fixedly connected to the driving end of the second motor, a second gear is meshed with one side of the first gear, a long rod is fixedly connected to the inner side of the second gear, the long rod is rotatably matched with the motor box, clamping mechanisms are provided on the upper and lower sides of the middle part of the long rod, a sliding sleeve is fixedly connected to the inner side of the clamping mechanism at the top, the sliding sleeve is slidably matched with the long rod, and the clamping mechanism at the bottom is fixedly connected to the long rod.

2. A closed flue-curing barn for tobacco leaf curing according to claim 1, characterized in that: The clamping mechanism comprises a support rod and a spring clip. One end of the support rod is fixedly connected to the long rod, and the inward side of the support rod is fixedly connected to the spring clip.

3. A closed type flue-curing barn for flue-curing tobacco leaves according to claim 2, characterized in that: A fixing mechanism is arranged between the long rod and the clamping mechanism, and the fixing mechanism includes a sliding sleeve, a threaded hole and a bolt. A hole is opened on the side wall of the sliding sleeve, and the hole is located between two support rods. The threaded hole is fixedly connected to the long rod, and the bolt passes through the hole and is threadedly connected to the threaded hole.

4. A closed type flue-curing barn for flue-curing tobacco leaves according to claim 3, characterized in that: A groove is provided in the middle of the outer wall on the right side of the support frame, and a first motor is fixedly connected to the groove, and the groove is connected to the driving end of the first motor.

5. A closed flue-curing barn for tobacco leaf curing according to claim 4, characterized in that: The number of the clamping mechanisms at the top end is several and they are evenly surrounded on the outer wall of the sliding sleeve, and the number of the clamping mechanisms at the bottom end is several and they are evenly surrounded on the outer wall of the long rod.

6. The closed flue-curing barn for tobacco leaf curing according to claim 3, characterized in that: The number of the threaded holes is several and they are evenly arranged longitudinally at the upper position of the middle part of the long rod.

7. The closed flue-curing barn for tobacco leaf curing according to claim 1, characterized in that: The top end of the long rod is rotatably connected to the inner side of the top end of the support frame, and the support frame is arranged inside the baking room.