A through-type shot blasting dust treatment device
By designing a through-type shot blasting dust treatment device for cyclone tower and spray parts, and using rotatable fan blade and liquid separation technology, the problems of low filter blockage and filtration efficiency of existing dust treatment devices are solved, and efficient dust separation and the effect of reducing cleaning frequency is achieved.
Patent Information
- Application Number
- CN202421477850.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-26
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-26
AI Technical Summary
When existing dust treatment devices adsorb and filter dust, they can easily cause the filter mesh to be blocked, reduce filtration efficiency, and require regular cleaning, which is time-consuming and labor-intensive.
A through-type shot blasting dust treatment device is designed, including a cyclone tower and a spray member, which is arranged on the upper part of the cyclone tower, and a rotatable fan blade is arranged on the upper part of the cyclone tower and below the spray member. The high-pressure gas drives the fan blade to rotate, and the liquid and dust gas are fully mixed and separated above the fan blade. The dust is merged into the liquid, and the dust is separated from the liquid.
By setting a rotatable fan blade, the contact time between liquid and gas is increased, the dust in the dust gas is fully separated, the filter screen is blocked, the filtration efficiency is improved, and the cleaning frequency is reduced.
Smart Images

Figure CN222723928U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of dust processing equipment, and specifically relates to a through-type shot blasting dust processing device. Background Art
[0002] After the surface of metal products is shot blasted, dust is released and scattered during the metal surface processing, sparks appear and combustion occurs, leading to the risk of dust explosion. The existing dust treatment device adopts an adsorption filtration structure. The filter screen in the suction filter device will absorb a lot of dust, thereby blocking the filter screen and greatly reducing the filtration efficiency. At this time, the filter screen needs to be cleaned regularly, which is time-consuming and labor-intensive. Utility Model Content
[0003] In order to solve the above technical problems, the utility model provides a through-type shot blasting dust treatment device.
[0004] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a through-type shot blasting dust treatment device, including a cyclone tower and a spray component, the spray component is arranged on the upper part of the cyclone tower, and rotatable fan blades are arranged on the upper part of the cyclone tower and below the spray component; when working, the high-pressure gas drives the fan blades to rotate, and the liquid and the dust gas are fully mixed above the fan blades to separate the dust in the gas.
[0005] Preferably, an adsorption component is arranged above the spray component, and the adsorption component comprises an adsorption box, the lower part of the adsorption box is connected with the top of the cyclone tower, and a filler demister box is arranged in the adsorption box.
[0006] Preferably, multiple filler demisting layers are arranged in the adsorption box along the vertical direction, and each filler demisting layer is provided with multiple filler demisting boxes.
[0007] Preferably, the packing demister box is open at both upper and lower ends, and a plurality of porous floating balls are arranged in the packing demister box.
[0008] Preferably, a spiral sheet shaped like a DNA double helix structure is provided inside the cyclone tower and below the spray component.
[0009] Preferably, a waste gas inlet is provided on the side wall of the cyclone tower, and a waste gas outlet is provided on the top of the adsorption box.
[0010] Preferably, there are two cyclone towers, which are arranged in parallel; and the exhaust gas inlet is connected to the side walls of the two cyclone towers at the same time.
[0011] Preferably, the spray component includes a nozzle, the spray direction of the nozzle is downward, the nozzle is connected to a connecting water pipe, one end of the connecting water pipe away from the nozzle extends out of the cyclone tower and is connected to a water tank, and a pump is provided on the connecting water pipe.
[0012] Preferably, a waste liquid outlet is provided at the bottom of the cyclone tower, and the waste liquid outlet is connected to a water collecting tank.
[0013] Preferably, it further comprises a working frame, on which a water collecting tank, a cyclone tower and an adsorption box are arranged in sequence from bottom to top.
[0014] This application has the following beneficial effects:
[0015] By setting up a cyclone tower and a spray component, the spray component is set at the top of the cyclone tower, and a rotatable fan blade is set at the top of the cyclone tower and below the spray component. The high-pressure gas drives the fan blade to rotate, and the liquid sprayed by the spray component is fully mixed with the dust gas above the fan blade, and the dust in the dust gas is melted into the liquid. The liquid adsorbing the dust moves downward in the cyclone tower under the action of gravity, and the gas after the dust is removed moves upward, and the dust in the dust gas is separated by the liquid. By setting up a rotatable fan blade, the contact time between the liquid and the gas is increased, and the dust in the dust gas is fully separated. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional schematic diagram of the dust treatment device of the utility model;
[0017] Figure 2 It is a three-dimensional schematic diagram of the dust treatment device of the utility model (the front part of the adsorption box and the top panel are not shown);
[0018] Figure 3 It is a top view of the dust treatment device of the utility model;
[0019] Figure 4 for Figure 3 Schematic diagram of the AA section (the spiral plate is not shown in the figure).
[0020] In the figure: cyclone tower 1, adsorption box 2, exhaust gas outlet 3, exhaust gas inlet 4, water collecting tank 5, working frame 6, connecting water pipe 7, waste liquid outlet 8, pump 9, water tank 10, packing demister box 11, fan blade 12. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Unless otherwise specified, the technical means used in the embodiments are conventional means well known to those skilled in the art.
[0022] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0023] like Figure 1-4 As shown, the utility model discloses a through-type shot blasting dust treatment device, including a cyclone tower 1 and a spray component, wherein the spray component is arranged at the upper part of the cyclone tower 1, and a rotatable fan blade 12 is arranged at the upper part of the cyclone tower 1 and below the spray component. During operation, the dust gas is sucked into the cyclone tower 1 by an exhaust fan, and the dust gas can enter the cyclone tower 1 from the lower part or the middle part of the cyclone tower 1. The dust gas moves upward in the cyclone tower 1 through the fan blade 12, and the high-pressure gas drives the fan blade 12 to rotate. After the liquid sprayed by the spray component is fully mixed with the dust gas above the fan blade 12, the dust in the dust gas is melted into the liquid, and the liquid adsorbed with dust moves downward in the cyclone tower 1 under the action of gravity, and the gas after the dust is removed moves upward, and the dust in the dust gas is separated by the liquid. By setting the rotatable fan blade 12, the contact time between the liquid and the gas is increased, and the dust in the dust gas is fully separated.
[0024] Furthermore, the gas coming out of the top of the cyclone tower 1 contains some liquid, and the liquid in the gas needs to be adsorbed before the gas is discharged to protect the environment. An adsorption component is arranged above the spray component, and the adsorption component includes an adsorption box 2. The lower part of the adsorption box 2 is connected to the top of the cyclone tower 1, and a filler demister box 11 is arranged in the adsorption box 2. The gas coming out of the top of the cyclone tower 1 enters the adsorption box 2, and the gas passes through the filler demister box 11 when flowing upward. The filler in the filler demister box 11 adsorbs the liquid and dust in the gas to improve the treatment effect.
[0025] Furthermore, the adsorption box 2 is provided with multiple packing demisting layers in the vertical direction, and each packing demisting layer is provided with multiple packing demisting boxes 11. By providing multiple packing demisting layers, the gas passes through the multiple packing demisting boxes 11 when flowing upward, so as to fully separate the liquid and dust in the gas.
[0026] Furthermore, the packing demister box 11 is opened at both upper and lower ends, and a plurality of porous floating balls are arranged in the packing demister box 11 .
[0027] Furthermore, a spiral sheet in the shape of a DNA double helix structure is arranged inside the cyclone tower 1 and below the spray component to fully utilize the space of the cyclone tower 1, increase the residence time of the gas in the cyclone tower 1, and improve the separation effect.
[0028] Furthermore, the side wall of the cyclone tower 1 is provided with an exhaust gas inlet 4, and the top of the adsorption box 2 is provided with an exhaust gas outlet 3. The exhaust gas inlet 4 is connected to the exhaust fan through an air inlet pipe, and the exhaust fan inhales the dust gas, and the dust gas enters the cyclone tower 1 through the exhaust gas inlet 4 and is discharged from the exhaust gas outlet 3 after separation treatment.
[0029] Furthermore, there are two cyclone towers 1 , which are arranged in parallel; and the exhaust gas inlet 4 is connected to the side walls of the two cyclone towers 1 at the same time.
[0030] Furthermore, the spraying component includes a nozzle, the spraying direction of the nozzle is downward, the nozzle is connected to a connecting water pipe 7, one end of the connecting water pipe 7 away from the nozzle extends out of the cyclone tower 1 and is connected to the water tank 10, and a pump 9 is provided on the connecting water pipe 7. The pump 9 pumps the water in the water tank 10 to the nozzle, and the nozzle sprays water downward, the water contacts the dust gas and dissolves the dust into the water, and the water containing the dust is finally discharged from the bottom of the cyclone tower 1.
[0031] Furthermore, a waste liquid outlet 8 is provided at the bottom of the cyclone tower 1, and the waste liquid outlet 8 is connected to a water collecting tank 5. Water containing dissolved dust is discharged through the waste liquid outlet 8 and collected in the water collecting tank 5.
[0032] Furthermore, the water collecting trough 5, the cyclone tower 1, the adsorption box 2, and the water tank 10 are integrated on the working frame 6. The water collecting trough 5, the cyclone tower 1, the adsorption box 2 are arranged on the working frame 6 from bottom to top, and the water tank 10 is arranged on the side of the working frame 6 to facilitate the movement and transportation of the entire dust treatment device.
[0033] The working principle of a through-type shot blasting dust treatment device is as follows: the dust gas is sucked into the cyclone tower 1 by an exhaust fan, and the dust gas moves upward in the cyclone tower 1 through the fan blades 12. The high-pressure gas drives the fan blades 12 to rotate. After the liquid sprayed by the spray component and the dust gas are fully mixed above the fan blades 12, the dust in the dust gas is melted into the liquid. The liquid adsorbed with dust moves downward in the cyclone tower 1 under the action of gravity, and the gas after the dust is removed moves upward into the adsorption box 2. The gas passes through the packing demister box 11 to remove the liquid and dust in the gas, and is finally discharged from the exhaust gas outlet 3. By setting the rotatable fan blades 12, the contact time between the liquid and the gas is increased, and the dust in the dust gas is fully separated.
[0034] The embodiments described above are only descriptions of the preferred methods of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various deformations, modifications, and substitutions made to the technical solutions of the present invention by ordinary technicians in this field should all fall within the protection scope determined by the claims of the present invention.
Claims
1. A through-type shot blasting dust treatment device, characterized in that: The invention comprises a cyclone tower (1) and a spray component, wherein the spray component is arranged at the upper part of the cyclone tower (1), and a rotatable fan blade (12) is arranged at the upper part of the cyclone tower (1) and below the spray component; when in operation, the high-pressure gas drives the fan blade (12) to rotate, and the liquid and the dust gas are fully mixed above the fan blade (12) to separate the dust in the gas.
2. A through-type shot blasting dust treatment device according to claim 1, characterized in that: An adsorption component is arranged above the spray component, the adsorption component comprises an adsorption box (2), the lower part of the adsorption box (2) is connected to the top of the cyclone tower (1), and a filler demisting box (11) is arranged in the adsorption box (2).
3. A through-type shot blasting dust treatment device according to claim 2, characterized in that: Multiple filler demisting layers are arranged in the adsorption box (2) along the vertical direction, and each filler demisting layer is provided with a plurality of filler demisting boxes (11).
4. A through-type shot blasting dust treatment device according to claim 3, characterized in that: The packing demister box (11) is open at both upper and lower ends, and a plurality of porous floating balls are arranged in the packing demister box (11).
5. The through-type shot blasting dust treatment device according to claim 1 is characterized in that: A spiral sheet in the shape of a DNA double helix structure is arranged inside the cyclone tower (1) and below the spray component.
6. The through-type shot blasting dust treatment device according to claim 2 is characterized in that: The side wall of the cyclone tower (1) is provided with an exhaust gas inlet (4), and the top of the adsorption box (2) is provided with an exhaust gas outlet (3).
7. A through-type shot blasting dust treatment device according to claim 6, characterized in that: The number of the cyclone towers (1) is two, and the two cyclone towers (1) are arranged in parallel; the exhaust gas inlet (4) is simultaneously connected to the side walls of the two cyclone towers (1).
8. The through-type shot blasting dust treatment device according to claim 1 is characterized in that: The spray component comprises a spray head, the spray direction of the spray head is downward, the spray head is connected to a connecting water pipe (7), one end of the connecting water pipe (7) away from the spray head extends out of the swirl tower (1) and is connected to a water tank (10), and a pump (9) is arranged on the connecting water pipe (7).
9. The through-type shot blasting dust treatment device according to claim 7, characterized in that: The bottom of the cyclone tower (1) is provided with a waste liquid outlet (8), and the waste liquid outlet (8) is connected to a water collecting tank (5).
10. A through-type shot blasting dust treatment device according to claim 9, characterized in that: It also comprises a working frame (6), on which a water collecting tank (5), a cyclone tower (1), and an adsorption box (2) are arranged in sequence from bottom to top.